An automatic punch and mechanical anchor striking implantation device

Abstract

This utility model relates to the field of mechanical anchor bolt hammering and implantation technology, and discloses an automatic drilling and mechanical anchor bolt hammering and implantation device, including an implantation surface, a main body plate above the implantation surface, a guide rod symmetrically and fixedly connected to the bottom surface of the main body plate, a drill fixedly connected to the main body plate, a support plate slidably connected to the guide rod, a turntable rotatably connected inside the support plate, and fastening bolts symmetrically threaded on the support plate. Through the design of the turntable rotating on the support plate, a large number of anchor bolt materials can be pre-loaded on the turntable. During construction, the turntable can quickly transport the anchor bolts to the installation position, eliminating the need for installation personnel to repeatedly return to retrieve materials, significantly reducing material handling time, and greatly improving the efficiency of single-hole anchor bolt implantation. Simultaneously, the integrated design combines drilling, anchor bolt implantation, and hammering steps into one, avoiding frequent tool changes and operation process switching, further shortening the construction cycle.

Description

Technical Field

[0001] This utility model relates to the field of mechanical anchor bolt hammering and implantation technology, specifically an automatic drilling and mechanical anchor bolt hammering and implantation device. Background Technology

[0002] In modern construction engineering, such as bridge support anchoring and subway station embedded component construction, mechanical anchors have become key components for connecting structural parts and substrates due to their reliable anchoring performance. However, the current installation process of mechanical anchors still has significant defects, which seriously restricts construction efficiency and quality.

[0003] Currently, the use of mechanical anchors is quite complex and cumbersome. First, a hole must be drilled in the substrate such as concrete or stone using a regular drill bit. After that, a special reaming drill bit is used to enlarge the hole to meet the installation requirements of the anchor. The separation of the drilling and reaming steps not only increases the time cost of tool changes, but frequent drill bit changes can also easily lead to misalignment of the drilling position, affecting the installation accuracy. Second, after drilling and reaming, the installer must manually pick up the anchor and place it in the hole, then use a special hammering tool to knock the anchor into the hole. Finally, an auxiliary tool, a socket hammer, is needed to further expand the anchor to achieve the best anchoring effect. In the construction sites of large-scale projects such as bridges and subways, the working environment is complex and the space is narrow. Installers need to switch back and forth between different tools and materials, frequently handling anchor materials. This not only consumes a lot of time, but also increases labor intensity, and is very likely to cause installation errors due to operator fatigue.

[0004] Furthermore, the existing installation process involves relatively independent steps, fragmented equipment functions, and extremely low integration. The lack of a unified operating platform or device makes it difficult to automate and standardize the entire installation process, failing to meet the demands of efficient, precise, and safe construction in modern building engineering. As the construction industry's requirements for construction efficiency and quality continue to increase, traditional mechanical anchor bolt installation methods have gradually become a bottleneck for project progress and quality. There is an urgent need to develop an automated device that integrates drilling, hole enlargement, anchor bolt insertion, and hammering expansion functions to simplify the operation process and improve construction convenience and integration.

[0005] Therefore, we propose an automatic drilling and mechanical anchor bolt hammering and implantation device to solve the above problems. Utility Model Content

[0006] (a) Technical problem to be solved: In view of the shortcomings of the prior art, this utility model provides an automatic drilling and mechanical anchor bolt hammering and implantation device to solve the problems mentioned in the background art.

[0007] (II) Technical Solution: To achieve the above objectives, this utility model provides the following technical solution: an automatic drilling and mechanical anchor bolt hammering implantation device, including an implantation surface, a main body plate is provided above the implantation surface, a guide rod is symmetrically and fixedly connected to the bottom surface of the main body plate, a drill is fixedly connected to the main body plate, a support plate is slidably connected to the guide rod, a turntable is rotatably connected inside the support plate, and fastening bolts are symmetrically threaded on the support plate.

[0008] Preferably, the turntable has through holes at equal intervals, and a column groove cylinder is slidably connected in the through holes of the turntable, with an anchor bolt placed in the column groove cylinder.

[0009] Preferably, a stabilizing frame is fixedly connected to the main body plate, a support ring is fixedly connected to the stabilizing frame, and a winding disc is rotatably connected to the support ring.

[0010] Preferably, the outer circumference of the winding disc is wound with a rope, and the bottom end of the rope is fixedly connected to a striking device, which has equidistant holes.

[0011] Preferably, a drive motor is fixedly connected to the stabilizing frame, a rotating column is inserted into the output end of the drive motor, and a toggle bar is fixedly connected to the end of the rotating column away from the drive motor.

[0012] Preferably, a spring is fixedly connected to the stabilizing frame, the end of the spring away from the stabilizing frame is fixedly connected to the winding disc, the spring is sleeved on the rotating column, and an eccentric column is fixedly connected to the winding disc.

[0013] (III) Beneficial Effects: Compared with the prior art, this utility model provides an automatic drilling and mechanical anchor bolt hammering implantation device, which has the following beneficial effects:

[0014] 1. Through its overall design, this utility model can bring the following benefits to the work:

[0015] Significantly improves construction efficiency: The design of the turntable rotating on the support plate allows for the pre-loading of a large number of anchor bolt materials on the turntable; during construction, the turntable can quickly transfer the anchor bolts to the installation position without requiring installers to repeatedly go back and forth to retrieve materials, greatly reducing material handling time and significantly improving the efficiency of single-hole anchor bolt insertion. At the same time, the integrated design combines drilling, anchor bolt insertion, and hammering into one step, avoiding frequent tool changes and operation process switching, further shortening the construction cycle.

[0016] Reduce labor intensity and risk of human error: In traditional installation methods, installers need to hold tools for long periods of time and frequently move materials, resulting in extremely high labor intensity and easy fatigue leading to operational errors. This design significantly reduces the physical exertion and mental burden on workers through automated material transfer and integrated operation, allowing workers to focus more on equipment monitoring and quality control, reducing problems such as anchor bolt installation deviations and improper hammering force caused by fatigue, and ensuring the stability of construction quality.

[0017] 2. By adding grid holes to the percussion tool, this utility model can bring the following benefits to the overall operation:

[0018] Precise adjustment of striking force to adapt to diverse construction needs: By placing counterweights of different weights in the grid holes, the overall mass of the striking device can be flexibly adjusted, thereby precisely controlling the striking force; in scenarios requiring high-strength anchoring forces, such as bridge support anchoring, adding counterweights can increase striking energy, ensuring that mechanical anchors fully expand and meet the anchoring requirements of large-diameter anchors or rigid substrates; while in construction environments where the integrity of the substrate is highly important, such as subway station embedded parts, reducing counterweights can reduce striking force, avoiding substrate cracking or embedded part deformation due to excessive impact force, thus achieving refined control of construction force;

[0019] Ensuring the consistency and reliability of anchor bolt anchoring quality: Traditional hammering tools often have difficulty in precisely controlling the force, which can easily lead to insufficient or excessive expansion of the anchor bolt, affecting the anchoring performance; This design uses a counterweight to quantitatively adjust the hammering force, and in conjunction with the device's automated control system, it can keep the energy output of each hammering stable; reduce the hammering deviation rate, and ensure that the anchoring quality of each anchor bolt meets the design standards. Attached Figure Description

[0020] Figure 1 This is a structural diagram of the anchor bolt of this utility model before it is struck.

[0021] Figure 2 This utility model Figure 1 Enlarged view of the structure at point A in the middle;

[0022] Figure 3 This is a structural disassembly diagram of the present invention;

[0023] Figure 4 This is a side view of the main structure of this utility model;

[0024] Figure 5 This utility model Figure 4 Enlarged view of the structure at point B in the middle;

[0025] Figure 6 The diagram shows the relevant structures of the support plate, turntable, and fastening bolts in this utility model.

[0026] In the picture:

[0027] 1. Implant surface; 2. Main plate; 3. Guide rod; 4. Drilling tool; 5. Support plate; 6. Turntable; 7. Fastening bolt; 8. Column groove cylinder; 9. Anchor bolt; 10. Stabilizing frame; 11. Support ring; 12. Winding disc; 13. Rope; 14. Knocker; 15. Grid hole; 16. Drive motor; 17. Rotating column; 18. Actuating bar; 19. Spring; 20. Eccentric column. Detailed Implementation

[0028] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0029] The present invention will now be described in further detail with reference to the accompanying drawings and embodiments.

[0030] Example: Please refer to Figures 1 to 6 As shown:

[0031] An automatic drilling and mechanical anchor bolt hammering implantation device includes an implantation surface 1, a main body plate 2 above the implantation surface 1, a guide rod 3 symmetrically and fixedly connected to the bottom surface of the main body plate 2, a drill 4 fixedly connected to the main body plate 2, a support plate 5 slidably connected to the guide rod 3, a turntable 6 rotatably connected inside the support plate 5, fastening bolts 7 symmetrically threaded on the support plate 5, through holes equidistantly opened on the turntable 6, a column groove cylinder 8 slidably connected inside the through holes of the turntable 6, an anchor bolt 9 placed inside the column groove cylinder 8, a stabilizing frame 10 fixedly connected to the main body plate 2, and a support ring 11 fixedly connected to the stabilizing frame 10. A winding disc 12 is rotatably connected to the 11. A rope 13 is wound around the outer ring of the winding disc 12. A knocker 14 is fixedly connected to the bottom end of the rope 13. The knocker 14 has grid holes 15 at equal intervals. A drive motor 16 is fixedly connected to the stabilizing frame 10. A rotating column 17 is inserted into the output end of the drive motor 16. A toggle bar 18 is fixedly connected to the end of the rotating column 17 away from the drive motor 16. A spring 19 is fixedly connected to the stabilizing frame 10. The end of the spring 19 away from the stabilizing frame 10 is fixedly connected to the winding disc 12. The spring 19 is sleeved on the rotating column 17. An eccentric column 20 is fixedly connected to the winding disc 12.

[0032] in:

[0033] The fastening bolt 7 can be screwed into the support plate 5 to press against the turntable 6 rotating on the support plate 5.

[0034] A silicone support plate is provided at the bottom of the column groove cylinder 8 to prevent the anchor bolt 9 from falling off.

[0035] The outer end face of the stabilizing frame 10 is provided with a convex surface, which is used to cooperate with the toggle bar 18.

[0036] A counterweight can be placed inside the grid hole 15 to change the force with which the hammer 14 strikes the anchor bolt 9.

[0037] The rotating column 17 is provided with a limiting groove for use with the drive motor 16, so that the rotating column 17 can move laterally at the drive end of the drive motor 16, but cannot rotate.

[0038] Spring 19 is used to reset the winding disc 12.

[0039] Working principle:

[0040] When using it, drill 4 is used to drill holes in the implantation surface 1 according to the process requirements;

[0041] Then, the column groove tube 8 with anchor bolt 9 is inserted into the turntable 6, and the bracket plate 5 is inserted into the guide rod 3. The whole device is then placed on the implantation surface 1. At this time, the bracket plate 5 will fit against the implantation surface 1. Then, the turntable 6 in the bracket plate 5 is rotated to move the column groove tube 8 with anchor bolt 9 to the required working position. Then, the fastening bolt 7 on the bracket plate 5 is tightened to press against the turntable 6 rotating on the bracket plate 5. At this time, the tapping work can be performed.

[0042] Furthermore, the drive motor 16 is started, and the drive motor 16 will rotate the actuating bar 18 through the rotating column 17. As the actuating bar 18 rotates, it will gradually approach and push the eccentric column 20 on the winding disc 12. As the eccentric column 20 is pushed, the winding disc 12 will rotate under the force of the eccentric column 20 being pushed, with the assistance of the support ring 11 fixed inside the stabilizing frame 10. At this time, the winding disc 12 begins to wind the rope 13; the rope 13 will move upward with the striking device 14 during the winding process.

[0043] Furthermore, as the actuating bar 18 rotates, it gradually approaches and contacts the inclined convex surface of the stabilizing frame 10. At this time, the actuating bar 18 moves away from the drive motor 16 under the action of the inclined convex surface of the stabilizing frame 10. At this time, the spring 19 is stretched. Furthermore, the eccentric column 20 is no longer pushed by the actuating bar 18. The striker 14, which originally moved upward by the rope 13, will move towards the anchor bolt 9 under its own weight during this process, thereby performing the striking action of the anchor bolt 9.

[0044] Furthermore, as the actuating bar 18 continues to rotate, the actuating bar 18 will leave the inclined convex surface of the stabilizing frame 10. At this time, the actuating bar 18 will gradually approach and push another eccentric column 20 on the winding disc 12 during rotation, thus repeating the above action; in this way, the striking action of the striking device 14 on the anchor bolt 9 in the column groove cylinder 8 is realized, and the anchor bolt 9 is implanted on the implantation surface 1.

[0045] Please refer to the above work process. Figures 1 to 6 .

[0046] It should be noted that, in this document, relational terms such as "first" and "second" are used merely to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes the element.

[0047] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. An automatic drilling and mechanical anchor bolt hammering implantation device, comprising an implantation surface (1), characterized in that: A main plate (2) is provided above the implantation surface (1). A guide rod (3) is symmetrically fixedly connected to the bottom surface of the main plate (2). A drill (4) is fixedly connected to the main plate (2). A support plate (5) is slidably connected to the guide rod (3). A turntable (6) is rotatably connected inside the support plate (5). Fastening bolts (7) are symmetrically threaded on the support plate (5).

2. The automatic drilling and mechanical anchor bolt hammering implantation device according to claim 1, characterized in that: The turntable (6) has through holes at equal intervals, and a column groove cylinder (8) is slidably connected in the through holes of the turntable (6), and an anchor bolt (9) is placed in the column groove cylinder (8).

3. The automatic drilling and mechanical anchor bolt hammering implantation device according to claim 1, characterized in that: A stabilizing frame (10) is fixedly connected to the main plate (2), a support ring (11) is fixedly connected to the stabilizing frame (10), and a winding disc (12) is rotatably connected to the support ring (11).

4. The automatic drilling and mechanical anchor bolt hammering implantation device according to claim 3, characterized in that: The outer ring of the winding disc (12) is wound with a rope (13), and a knocker (14) is fixedly connected to the bottom end of the rope (13). The knocker (14) has grid holes (15) at equal intervals.

5. The automatic drilling and mechanical anchor bolt hammering implantation device according to claim 3, characterized in that: A drive motor (16) is fixedly connected to the stabilizing frame (10). A rotating column (17) is inserted into the output end of the drive motor (16). A toggle bar (18) is fixedly connected to the end of the rotating column (17) away from the drive motor (16).

6. The automatic drilling and mechanical anchor bolt hammering implantation device according to claim 5, characterized in that: A spring (19) is fixedly connected to the stabilizing frame (10). The end of the spring (19) away from the stabilizing frame (10) is fixedly connected to the winding disc (12). The spring (19) is sleeved on the rotating column (17). An eccentric column (20) is fixedly connected to the winding disc (12).

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