PVC granulator with screening function
By introducing an electric push rod to drive the screen movement and a rubber hammer to strike the screen in the PVC granulator, the problem of screen clogging was solved, screening efficiency and particle uniformity were improved, and the quality of the finished product was ensured.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- CHANGZHOU KANGBAO POLYMER SCI & TECH
- Filing Date
- 2025-07-04
- Publication Date
- 2026-07-10
AI Technical Summary
In existing PVC granulators, PVC granules tend to stick together and clump during high-temperature extrusion and cooling, causing screen mesh blockage and affecting screening efficiency.
A PVC granulator with screening function was designed. It uses an electric push rod to drive the screen to move horizontally and rubber hammers to knock, which clears the blocked screen holes and allows for quick replacement of damaged rubber hammers. It also works with a cutting blade to cut the material strips into granules.
It enables rapid cleaning of the screen and effective removal of clogged mesh, improving screening efficiency and particle uniformity, preventing screen clogging, and ensuring the quality of the finished particle.
Smart Images

Figure CN224476420U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of granulator technology, specifically a PVC granulator with a screening function. Background Technology
[0002] The main working method of PVC granulators is wet granulation. By using a certain amount of water or steam, the basic waste material is moistened in the cylinder and undergoes a full chemical reaction. Under certain liquid phase conditions, the rotation of the cylinder causes the material particles to agglomerate into spheres due to the extrusion pressure. As the core equipment for processing polyvinyl chloride raw materials into granular finished products, PVC granulators are widely used in the production of pipes, sheets, injection molding and other processes.
[0003] To ensure the uniformity of the finished granules, existing granulators usually have a screen installed below the discharge port to remove unqualified granules such as clumps and powder. However, during the high-temperature extrusion and cooling process, PVC granules are prone to sticking and clumping, which can cause the screen mesh to become clogged. Therefore, a PVC granulator with a screening function is needed. Utility Model Content
[0004] The purpose of this invention is to provide a PVC granulator with a screening function, which solves the problems mentioned in the background art.
[0005] This application provides a PVC granulator with screening function, including a base plate. Two support plates are fixedly connected to the top of the base plate. The two support plates are arranged symmetrically from left to right. A first electric push rod is fixedly inserted through one of the support plates. A frame is fixedly connected to the end face of the piston rod of the first electric push rod. A screen is fixedly connected inside the frame. A connecting plate is fixedly connected to one outer wall of the base plate. A second electric push rod is fixedly connected to the top of the connecting plate. A connecting rod is threaded to the end of the piston rod of the second electric push rod. A rubber hammer is fixedly connected to the top of the connecting rod.
[0006] In use, first start the motor. The motor's output shaft drives the conveying screw to rotate, which transports the PVC material along the conveying cylinder to the die head. Under the pressure of the extrusion, the material is extruded through the evenly distributed extrusion holes on the die head. With the cooperation of the motor and the cutting blade, the extruded material strips are cut into granules, which are then screened by a screen. Qualified granules fall into the collection box for collection. When the screen mesh is clogged, the piston rod of the first electric push rod pushes the frame and screen to move horizontally, positioning the screen above the rubber hammer. Then, the piston rod of the second electric push rod pushes the rubber hammer to move up and down reciprocally, continuously striking the screen. While striking, the first electric push rod also moves the screen, adjusting the position of the screen being struck. The striking vibration can quickly clear the clogged mesh of the screen, and the connecting rod allows for quick replacement of damaged rubber hammers, making it convenient and practical.
[0007] Optionally, a conveying cylinder is fixedly connected to the top of the support plate, a motor is fixedly connected to one outer wall of the conveying cylinder, the output shaft of the motor passes through the interior of the conveying cylinder and is fixedly connected to a conveying screw through a coupling, a die head is fixedly connected to the end of the conveying cylinder away from the motor, the die head is located above the screen, the die head has a through-type extrusion hole, the conveying screw is rotatably connected to the die head, a motor is fixedly connected to the middle position of the outer wall of the die head, and a cutting blade is fixedly connected to the end of the output shaft of the motor.
[0008] By adopting the above technical solution, the output shaft of the motor can drive the conveying screw to rotate. The conveying screw can transport PVC material along the conveying cylinder to the die head. Under the action of extrusion pressure, the material is extruded through the evenly distributed extrusion holes on the die head. With the cooperation of the motor and the cutting blade, the extruded material strip can be cut into granules.
[0009] Optionally, a total of five cutting blades are provided, and the five cutting blades are distributed in a ring shape.
[0010] By adopting the above technical solution, the cutting efficiency of the material strip is further improved.
[0011] Optionally, a storage box is fixedly connected to one top side of the base plate, and the storage box is located below the frame.
[0012] By adopting the above technical solution, the storage box can store qualified PVC granules after screening.
[0013] Optionally, a total of five rubber hammers are provided, and the five rubber hammers are distributed at equal intervals along the width direction of the screen.
[0014] By adopting the above technical solution, it is beneficial to increase the range of hammering on the screen, thereby improving the cleaning effect.
[0015] Optionally, the top of the rubber hammer has a hemispherical structure.
[0016] By adopting the above technical solution, the screen mesh was protected.
[0017] Optionally, the piston rod of the second electric push rod has a threaded hole on its end face that is compatible with the connecting rod.
[0018] By adopting the above technical solution, it is beneficial to quickly disassemble and replace the rubber hammer.
[0019] Optionally, there are two first electric push rods, and the piston rods of the two first electric push rods extend and retract synchronously.
[0020] By adopting the above technical solution, it is beneficial to stabilize the horizontal movement of the screen.
[0021] Compared with the prior art, the beneficial effects of the technical solution of this application are as follows:
[0022] The technical solution of this application uses the piston rod of the first electric push rod to push the frame and the screen to move horizontally, so that the screen is positioned above the rubber hammer. Then, the piston rod of the second electric push rod pushes the rubber hammer to move up and down reciprocally, realizing continuous tapping of the screen. While tapping, the first electric push rod can also push the screen to move and adjust the position of the screen being tapped, which can quickly clean the screen holes that are blocked. Furthermore, the connecting rod can also quickly replace the damaged rubber hammer. Through the cooperation of the above structures, the screen can be cleaned simply and effectively. Attached Figure Description
[0023] Other features, objects, and advantages of this invention will become more apparent from the following detailed description of non-limiting embodiments with reference to the accompanying drawings:
[0024] Figure 1 This is a schematic diagram of the overall structure of a PVC granulator with screening function according to the present invention;
[0025] Figure 2 This is a front view structural diagram of a PVC granulator with screening function according to the present invention;
[0026] Figure 3 This is a schematic diagram of the internal structure of the conveyor cylinder of a PVC granulator with screening function according to the present invention;
[0027] Figure 4 for Figure 1 A magnified schematic diagram of the local structure of region A;
[0028] Figure 5 for Figure 1A magnified schematic diagram of the local structure of region B;
[0029] Figure 6 This is a schematic diagram of the structure of the second electric push rod of a PVC granulator with screening function according to the present invention;
[0030] In the diagram: 1. Conveying cylinder; 2. Motor; 3. Support plate; 4. Base plate; 5. First electric push rod; 6. Storage box; 7. Connecting plate; 8. Frame; 9. Screen; 10. Cutting blade; 11. Motor; 12. Die head; 13. Extrusion hole; 14. Conveying screw; 15. Rubber hammer; 16. Connecting rod; 17. Second electric push rod; 18. Threaded hole. Detailed Implementation
[0031] Please see Figure 1-6 This utility model provides a technical solution: a PVC granulator with screening function, including a base plate 4, two support plates 3 fixedly connected to the top of the base plate 4, the two support plates 3 are symmetrically arranged on the left and right, a first electric push rod 5 is fixedly inserted on one of the support plates 3, a frame 8 is fixedly connected to the end face of the piston rod of the first electric push rod 5, a screen 9 is fixedly connected inside the frame 8, a connecting plate 7 is fixedly connected to one side of the outer wall of the base plate 4, a second electric push rod 17 is fixedly connected to the top of the connecting plate 7, a connecting rod 16 is threadedly connected to the end of the piston rod of the second electric push rod 17, and a rubber hammer 15 is fixedly connected to the top of the connecting rod 16.
[0032] In the technical solution of this utility model, a conveying cylinder 1 is fixedly connected to the top of the support plate 3, and a motor 2 is fixedly connected to the outer wall of one side of the conveying cylinder 1. The output shaft of the motor 2 passes through the interior of the conveying cylinder 1 and is fixedly connected to the conveying screw 14 through a coupling. A die head 12 is fixedly connected to the end of the conveying cylinder 1 away from the motor 2. The die head 12 is located above the screen 9 and has a through-hole extrusion hole 13. The conveying screw 14 is rotatably connected to the die head 12. A motor 11 is fixedly connected to the middle position of the outer wall of the die head 12, and a cutting blade 10 is fixedly connected to the end of the output shaft of the motor 11. The output shaft of the motor 2 can drive the conveying screw 14 to rotate. The conveying screw 14 can convey PVC material along the conveying cylinder 1 to the die head 12. Under the action of extrusion pressure, the material is extruded through the evenly distributed extrusion holes 13 on the die head 12. With the cooperation of the motor 11 and the cutting blade 10, the extruded material strip can be cut into granules.
[0033] In the technical solution of this utility model, a total of five cutting blades 10 are provided, and the five cutting blades 10 are distributed in a ring shape; this further improves the cutting efficiency of the material strip.
[0034] In the technical solution of this utility model, a storage box 6 is fixedly connected to the top of one side of the base plate 4, and the storage box 6 is located below the frame 8; the storage box 6 can store the qualified PVC particles after screening.
[0035] In the technical solution of this utility model, a total of five rubber hammers 15 are provided, and the five rubber hammers 15 are evenly distributed along the width direction of the screen 9; this helps to increase the range of hammering on the screen 9, thereby improving the cleaning effect.
[0036] In the technical solution of this utility model, the top of the rubber hammer 15 is a hemispherical structure, which serves to protect the screen 9.
[0037] In the technical solution of this utility model, the piston rod end face of the second electric push rod 17 is provided with a threaded hole 18 that is compatible with the connecting rod 16; this facilitates the quick disassembly and replacement of the rubber hammer 15.
[0038] In the technical solution of this utility model, there are two first electric push rods 5, and the piston rods of the two first electric push rods 5 extend and retract synchronously; this is beneficial to the stable horizontal movement of the screen 9.
[0039] In use, motor 2 is started first. The output shaft of motor 2 drives the conveying screw 14 to rotate. The conveying screw 14 conveys PVC material along the conveying cylinder 1 to the die head 12. Under the action of extrusion pressure, the material is extruded through the evenly distributed extrusion holes 13 on the die head 12. With the cooperation of motor 11 and cutting blade 10, the extruded material strip can be cut into granules, which are then screened by screen 9. Qualified granules fall into the collection box 6 for collection. When the mesh of screen 9 is blocked, the first electric pusher... The piston rod of rod 5 pushes the frame 8 and the screen 9 to move horizontally, so that the screen 9 is above the rubber hammer 15. Then, the piston rod of the second electric push rod 17 pushes the rubber hammer 15 to move up and down repeatedly, so as to continuously strike the screen 9. While striking, the first electric push rod 5 can also push the screen 9 to move and adjust the position of the screen 9 being struck. The vibration of the striking can quickly clean the clogged mesh of the screen 9. Furthermore, the connecting rod 16 can also quickly replace the damaged rubber hammer 15, which is convenient and practical.
[0040] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A PVC granulator with a screening function, characterized in that: Includes a base plate (4), the top of which is fixedly connected to two support plates (3), the two support plates (3) are arranged symmetrically on the left and right, a first electric push rod (5) is fixedly inserted on one of the support plates (3), a frame (8) is fixedly connected to the end face of the piston rod of the first electric push rod (5), a screen (9) is fixedly connected inside the frame (8), a connecting plate (7) is fixedly connected to one side of the outer wall of the base plate (4), a second electric push rod (17) is fixedly connected to the top of the connecting plate (7), a connecting rod (16) is threadedly connected to the end of the piston rod of the second electric push rod (17), and a rubber hammer (15) is fixedly connected to the top of the connecting rod (16).
2. The PVC granulator with screening function according to claim 1, characterized in that, The top of the support plate (3) is fixedly connected to a conveying cylinder (1), and a motor (2) is fixedly connected to one side of the outer wall of the conveying cylinder (1). The output shaft of the motor (2) passes through the interior of the conveying cylinder (1) and is fixedly connected to a conveying screw (14) via a coupling. A die head (12) is fixedly connected to one end of the conveying cylinder (1) away from the motor (2). The die head (12) is located above the screen (9). A through-type extrusion hole (13) is opened on the die head (12). The conveying screw (14) is rotatably connected to the die head (12). A motor (11) is fixedly connected to the middle position of the outer wall of the die head (12). A cutting blade (10) is fixedly connected to the end of the output shaft of the motor (11).
3. A PVC granulator with screening function according to claim 2, characterized in that, There are five cutting blades (10) in total, and the five cutting blades (10) are arranged in a ring shape.
4. A PVC granulator with screening function according to claim 1, characterized in that, A storage box (6) is fixedly connected to the top of one side of the base plate (4), and the storage box (6) is located below the frame (8).
5. A PVC granulator with screening function according to claim 1, characterized in that, Five rubber hammers (15) are provided in total, and the five rubber hammers (15) are distributed at equal distances along the width direction of the screen (9).
6. A PVC granulator with screening function according to claim 5, characterized in that, The top of the rubber hammer (15) is a hemispherical structure.
7. A PVC granulator with screening function according to claim 5, characterized in that, The piston rod of the second electric push rod (17) has a threaded hole (18) on its end face that is compatible with the connecting rod (16).
8. A PVC granulator with screening function according to claim 5, characterized in that, There are two first electric push rods (5), and the piston rods of the two first electric push rods (5) extend and retract synchronously.