Hot galvanized steel wire take-up reel

Abstract

This utility model belongs to the field of hot-dip galvanized steel wire processing technology, and discloses a hot-dip galvanized steel wire take-up frame, including a base. A connecting block is fixedly connected to the left side of the top of the base, and a servo motor is fixedly installed at the top of the connecting block. A rotating shaft is fixedly sleeved at the other end of the output shaft of the servo motor. This utility model, by setting up a servo motor, a rotating shaft, a long rod, a movable rod, and a movable block, allows the operator to start the servo motor, causing the rotating shaft and the long rod to rotate, which in turn causes the movable rod to pull the movable block upwards. The operator then controls the servo motor again to return the rotating shaft and the long rod to their initial state, causing the movable rod to push the movable block downwards. This reciprocating motion causes the movable block to move up and down, thus ensuring that the hot-dip galvanized steel wire is arranged orderly on the inner surface of the take-up frame body during the winding process.

Description

Technical Field

[0001] This utility model belongs to the field of hot-dip galvanized steel wire processing technology, specifically a hot-dip galvanized steel wire take-up frame. Background Technology

[0002] Hot-dip galvanized steel wire is a metal material made from high-quality medium-carbon steel or high-carbon steel through pickling, phosphating, wire drawing, and hot-dip galvanizing. This material is widely used in severely corrosive environments such as communication transmission lines and power cable armor, as well as in greenhouse supports, highway guardrails, wire ropes, and spring assemblies in the construction industry.

[0003] Currently, operators frequently use take-up frames when processing hot-dip galvanized steel wire. While existing take-up frames can perform the basic function of winding hot-dip galvanized steel wire, they have significant shortcomings in practical application. During the winding process, they cannot arrange the hot-dip galvanized steel wire in an orderly manner, causing the wire to remain concentrated in one place during winding. This not only leads to the wire getting tangled and knotted, increasing the difficulty of subsequent unwinding, but in severe cases, it may even cause the wire to break, affecting the continuity of production and significantly reducing production efficiency. Therefore, improvements are needed. Utility Model Content

[0004] The purpose of this utility model is to address the above problems. This utility model provides a hot-dip galvanized steel wire take-up rack, which has the advantage of orderly arrangement.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a hot-dip galvanized steel wire take-up frame, comprising a base, a connecting block fixedly connected to the left side of the top of the base, a servo motor fixedly mounted on the top of the connecting block, a rotating shaft fixedly sleeved at the other end of the output shaft of the servo motor, a long rod fixedly sleeved on the outer surface of the rotating shaft, a movable rod hinged to the bottom end of the long rod, and a movable block located inside the connecting block hinged to the other end of the movable rod, the outer surface of the movable block being movably connected to the interior of the connecting block.

[0006] As a preferred embodiment of this utility model, universal wheels are movably installed at the four corners of the bottom of the base, and a handle is fixedly connected to the right side of the base.

[0007] As a preferred embodiment of this utility model, a drive motor is fixedly installed on the right side inside the base, and a rotating shaft is fixedly sleeved on the other end of the output shaft of the drive motor. The outer surface of the rotating shaft is movably connected to the interior of the base.

[0008] As a preferred embodiment of this invention, a circular block is fixedly connected to the top end of the rotating shaft, and the bottom end of the circular block is movably connected to the top end of the base.

[0009] In a preferred embodiment of this invention, a rectangular block is movably connected inside the circular block, and a threaded shaft is threaded inside the rectangular block. The other end of the threaded shaft passes through the rectangular block and the circular block in sequence and extends to the outside of the circular block. A take-up frame body is fixedly connected to the top of the rectangular block, and the bottom end of the take-up frame body is movably connected to the top of the circular block.

[0010] As a preferred embodiment of this utility model, a connecting frame is fixedly connected to the front right side of the top of the base, a movable frame is movably installed between the inner surfaces of the connecting frame, a cleaning block is movably connected between the inner surfaces of the movable frame, and the upper and lower ends of the cleaning block extend into the interior of the upper and lower ends of the inner surface of the movable frame, respectively.

[0011] As a preferred embodiment of this utility model, springs are fixedly connected to both the upper and lower ends of the front of the movable frame, and the other end of the springs is fixedly connected to the inner surface of the connecting frame. Limiting blocks located inside the upper and lower ends of the connecting frame are fixedly connected to both the upper and lower ends of the movable frame, and the outer surface of the limiting blocks is movably connected to the interior of the connecting frame.

[0012] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0013] 1. This utility model incorporates a servo motor, a rotating shaft, a long rod, a movable rod, and a movable block. When the operator starts the servo motor, the rotating shaft and the long rod rotate, causing the movable rod to pull the movable block upwards. The operator then controls the servo motor again to return the rotating shaft and the long rod to their initial state, causing the movable rod to push the movable block downwards. This reciprocating motion causes the movable block to move up and down, ensuring that the hot-dip galvanized steel wire is arranged orderly on the inner surface of the take-up frame during the winding process.

[0014] 2. This utility model, by setting up a movable frame, a cleaning block, and springs, allows the outer surface of the hot-dip galvanized steel wire wound between the inner and outer surfaces of the take-up frame to come into contact with the outer surface of the cleaning block during the winding process. This allows the cleaning block to clean the outer surface of the hot-dip galvanized steel wire. As the number of turns of the hot-dip galvanized steel wire on the inner surface of the take-up frame gradually increases, the hot-dip galvanized steel wire will squeeze and push the outer surface of the cleaning block, causing the cleaning block to drive the movable frame to move forward. At this time, the two springs will be gradually compressed, thus completing the cleaning operation of the hot-dip galvanized steel wire. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the structure of this utility model;

[0016] Figure 2 This is a cross-sectional view of the front of the present invention;

[0017] Figure 3 This is a cross-sectional view of the side of the present invention;

[0018] Figure 4 This is a cross-sectional view of the side of the drive motor of this utility model;

[0019] Figure 5 This is a structural diagram of the back of the present invention.

[0020] In the diagram: 1. Base; 2. Connecting block; 3. Servo motor; 4. Rotating shaft; 5. Long rod; 6. Movable rod; 7. Movable block; 8. Caster wheel; 9. Handle; 10. Drive motor; 11. Rotating shaft; 12. Round block; 13. Rectangular block; 14. Threaded shaft; 15. Cable take-up frame body; 16. Connecting frame; 17. Movable frame; 18. Cleaning block; 19. Spring; 20. Limiting block. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0022] like Figures 1 to 5 As shown, this utility model provides a hot-dip galvanized steel wire take-up frame, including a base 1. A connecting block 2 is fixedly connected to the left side of the top of the base 1. A servo motor 3 is fixedly installed on the top of the connecting block 2. A rotating shaft 4 is fixedly sleeved on the other end of the output shaft of the servo motor 3. A long rod 5 is fixedly sleeved on the outer surface of the rotating shaft 4. A movable rod 6 is hinged to the bottom end of the long rod 5. A movable block 7 located inside the connecting block 2 is hinged to the other end of the movable rod 6. The outer surface of the movable block 7 is movably connected to the inside of the connecting block 2.

[0023] When the operator operates the servo motor 3, the rotating shaft 4 and the long rod 5 will rotate, causing the movable rod 6 to pull the movable block 7 upward. Then, when the operator controls the servo motor 3 again, the rotating shaft 4 and the long rod 5 will return to their initial state, causing the movable block 7 to move downward. This reciprocating motion will cause the movable block 7 to move up and down, ensuring that the hot-dip galvanized steel wire can be evenly arranged during subsequent winding.

[0024] Among them, universal wheels 8 are movably installed at the four corners of the bottom of the base 1, and a handle 9 is fixedly connected to the right side of the base 1.

[0025] When the operator pushes the handle 9, the four casters 8 will rotate, thereby causing the base 1 to move as a whole. The casters 8 also have a self-locking function.

[0026] The base 1 has a drive motor 10 fixedly installed on the right side inside, and a rotating shaft 11 is fixedly sleeved on the other end of the output shaft of the drive motor 10. The outer surface of the rotating shaft 11 is movably connected to the inside of the base 1.

[0027] Since the outer surface of the rotating shaft 11 and the interior of the base 1 are both smooth, the frictional loss between the rotating shaft 11 and the interior of the base 1 when the rotating shaft 11 rotates can be reduced, thereby increasing the service life of the rotating shaft 11.

[0028] The top end of the rotating shaft 11 is fixedly connected to a circular block 12, and the bottom end of the circular block 12 is movably connected to the top end of the base 1.

[0029] When the operator starts the drive motor 10, the rotating shaft 11 and the circular block 12 will rotate together.

[0030] The circular block 12 is movably connected to a rectangular block 13. The rectangular block 13 is threaded with a threaded shaft 14. The other end of the threaded shaft 14 passes through the rectangular block 13 and the circular block 12 in sequence and extends to the outside of the circular block 12. The top of the rectangular block 13 is fixedly connected to a take-up frame body 15. The bottom end of the take-up frame body 15 is movably connected to the top of the circular block 12.

[0031] When the threaded shaft 14 is located inside the circular block 12, it will have a fixing effect on the circular block 12.

[0032] Among them, a connecting frame 16 is fixedly connected to the front right side of the top of the base 1, a movable frame 17 is movably installed between the inner surfaces of the connecting frame 16, a cleaning block 18 is movably connected between the inner surfaces of the movable frame 17, and the upper and lower ends of the cleaning block 18 extend into the interior of the upper and lower ends of the inner surface of the movable frame 17, respectively.

[0033] The design of the cleaning block 18 enables cleaning operations on hot-dip galvanized steel wire.

[0034] Among them, springs 19 are fixedly connected to the upper and lower ends of the front of the movable frame 17, and the other end of the springs 19 is fixedly connected to the inner surface of the connecting frame 16. Limiting blocks 20 located inside the upper and lower ends of the connecting frame 16 are fixedly connected to the upper and lower ends of the movable frame 17, and the outer surface of the limiting blocks 20 is movably connected to the interior of the connecting frame 16.

[0035] The design of the two springs 19 enables a good reset effect for the subsequent movement of the movable frame 17.

[0036] Working principle and usage process of this utility model:

[0037] First, the operator passes one end of the hot-dip galvanized steel wire through the movable block 7 and winds it around the inner surface of the take-up frame body 15. At this time, the operator runs the drive motor 10 and the servo motor 3. The operation of the drive motor 10 causes the rotating shaft 11 to drive the round block 12, the rectangular block 13 and the take-up frame body 15 to rotate, so that the take-up frame body 15 can wind the hot-dip galvanized steel wire. The operation of the servo motor 3 causes the rotating shaft 4 and the long rod 5 to rotate, so that the movable rod 6 will pull the movable block 7 upward. Then the operator runs the servo motor 3 again, so that the rotating shaft 4 and the long rod 5 return to the initial state, so that the movable block 7 moves downward. This repetition will cause the movable block 7 to drive the hot-dip galvanized steel wire inside it to move up and down, so that the hot-dip galvanized steel wire can be evenly arranged on the inner surface of the take-up frame body 15.

[0038] As the hot-dip galvanized steel wire gradually winds around the inner surface of the take-up frame body 15, the cleaning block 18 cleans the outer surface of the wire. As the number of turns of the wire increases, the cleaning block 18 is compressed, causing the movable frame 17 to move forward. At this time, the two springs 19 are gradually compressed, thus completing the cleaning of the wire. After the take-up and cleaning are completed, the operator rotates the threaded shaft 14, causing the other end of the threaded shaft 14 to disengage from the rectangular block 13, thereby releasing the fixing effect on the take-up frame body 15 and allowing the take-up frame body 15 to be removed as a whole.

[0039] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0040] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A hot-dip galvanized steel wire take-up frame, comprising a base (1), characterized in that: A connecting block (2) is fixedly connected to the left side of the top of the base (1). A servo motor (3) is fixedly installed on the top of the connecting block (2). A rotating shaft (4) is fixedly sleeved on the other end of the output shaft of the servo motor (3). A long rod (5) is fixedly sleeved on the outer surface of the rotating shaft (4). A movable rod (6) is hinged to the bottom end of the long rod (5). A movable block (7) located inside the connecting block (2) is hinged to the other end of the movable rod (6). The outer surface of the movable block (7) is movably connected to the inside of the connecting block (2).

2. The hot-dip galvanized steel wire take-up frame according to claim 1, characterized in that: The base (1) has four omnidirectional wheels (8) installed at the bottom corners, and a handle (9) is fixedly connected to the right side of the base (1).

3. The hot-dip galvanized steel wire take-up frame according to claim 1, characterized in that: A drive motor (10) is fixedly installed on the right side inside the base (1). A rotating shaft (11) is fixedly sleeved on the other end of the output shaft of the drive motor (10). The outer surface of the rotating shaft (11) is movably connected to the inside of the base (1).

4. The hot-dip galvanized steel wire take-up frame according to claim 3, characterized in that: A circular block (12) is fixedly connected to the top of the rotating shaft (11), and the bottom of the circular block (12) is movably connected to the top of the base (1).

5. A hot-dip galvanized steel wire take-up frame according to claim 4, characterized in that: The circular block (12) is movably connected to a rectangular block (13). The rectangular block (13) is threaded with a threaded shaft (14). The other end of the threaded shaft (14) passes through the rectangular block (13) and the circular block (12) in sequence and extends to the outside of the circular block (12). The top of the rectangular block (13) is fixedly connected to a take-up frame body (15). The bottom end of the take-up frame body (15) is movably connected to the top of the circular block (12).

6. A hot-dip galvanized steel wire take-up frame according to claim 1, characterized in that: A connecting frame (16) is fixedly connected to the front right side of the top of the base (1). A movable frame (17) is movably installed between the inner surfaces of the connecting frame (16). A cleaning block (18) is movably connected between the inner surfaces of the movable frame (17). The upper and lower ends of the cleaning block (18) extend into the interior of the upper and lower ends of the inner surface of the movable frame (17).

7. A hot-dip galvanized steel wire take-up frame according to claim 6, characterized in that: Springs (19) are fixedly connected to the upper and lower ends of the front of the movable frame (17). The other end of the springs (19) is fixedly connected to the inner surface of the connecting frame (16). Limiting blocks (20) located inside the upper and lower ends of the connecting frame (16) are fixedly connected to the upper and lower ends of the movable frame (17). The outer surface of the limiting blocks (20) is movably connected to the interior of the connecting frame (16).

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