Wear-resistant ring composite processing and forming device

Abstract

The utility model discloses a kind of wear ring composite processing forming devices, including workbench, the top of workbench is fixedly installed with support frame, the top of support frame is fixedly installed with forming assembly, the both sides of support frame are respectively provided with stabilizing component;Forming assembly, including hydraulic cylinder and lifting frame, hydraulic cylinder is fixedly installed in the top of support frame, and lifting frame is fixedly connected between the output end of hydraulic cylinder, the utility model relates to wear ring composite processing technical field;The wear ring composite processing forming device of the present application, by the forming assembly being set, wear ring can be formed work, and when the upper die and lower die need to be disassembled, it is more convenient, so as to replace different models of die, convenient die dismounting mode can reduce the time loss of die replacement, so that equipment can be fasterly put into the production of different models of wear ring, and then improve overall production efficiency, satisfy diversified production demand.

Description

Technical Field

[0001] This utility model relates to the field of wear-resistant ring composite processing technology, specifically a wear-resistant ring composite processing and forming device. Background Technology

[0002] Composite processing of wear-resistant rings is a processing method that combines multiple processing techniques to improve the performance and quality of wear-resistant rings and reduce costs. Common composite processing techniques for wear-resistant rings are as follows: Processing technology: Localized automatic plasma spraying welding is often used. The process flow is as follows: blanking - rough machining of the inner hole, outer circle and spray welding groove on the outer circle, automatic plasma spraying of the outer circle groove, precision machining of the inner hole, end face and chamfer of the outer circle - rough grinding of the outer circle - precision grinding of the outer circle. Through this process, a dense wear-resistant alloy overlay layer is sprayed onto only the localized areas of the wear-resistant ring that require wear resistance, which can achieve better wear resistance.

[0003] Patent publication number "CN214294418U" discloses "A bottle preform lifting ring forming device with wear-resistant blocks, comprising a bottle preform lifting ring slider and a lifting ring mold. The top of the lifting ring mold is provided with a forming opening. The bottle preform lifting ring slider can move closer to or away from the forming opening. The bottle preform lifting ring slider is used to extend into the forming opening after moving closer to it. The inner wall of the outer side of the forming opening is provided with wear-resistant blocks, which are used for frictional engagement with the outer side of the lifting ring slider. The bottle preform lifting ring forming mold of this utility model has wear-resistant blocks at the forming opening of the lifting ring mold, which reduces the wear of the mold itself."

[0004] In the aforementioned patent, the molds of the existing molding devices are not easy to disassemble, and it is troublesome to replace different models of molds, which will affect the effect of use. In addition, there is no good auxiliary stabilization function, and the upper template is prone to instability when falling, which will also affect the effect of use.

[0005] To address these issues, this invention provides a composite processing and molding device for wear-resistant rings. Utility Model Content

[0006] To address the shortcomings of existing technologies, this utility model provides a wear-resistant ring composite processing and molding device, which solves the problem that the molds of the existing molding devices are inconvenient to disassemble, and it is troublesome to replace different models of molds, thus affecting the performance of the device.

[0007] To achieve the above objectives, this utility model provides the following technical solution: a wear-resistant ring composite processing and forming device, comprising a worktable, a support frame fixedly installed on the top of the worktable, a forming component fixedly installed on the top of the support frame, and stabilizing components respectively provided on both sides of the support frame; the forming component includes a hydraulic cylinder and a lifting frame, the hydraulic cylinder fixedly installed on the top of the support frame, the lifting frame being fixedly connected to the output end of the hydraulic cylinder, a telescopic rod fixedly connected to the inner side wall of the lifting frame, a movable plate fixedly connected to one end of the telescopic rod, a trapezoidal block fixedly installed on one side of the movable plate, an upper mold provided below the lifting frame, a connecting plate fixedly installed on the top of the upper mold, the trapezoidal block being engaged with the connecting plate, and a lower mold provided on the top of the worktable.

[0008] Furthermore, the number of connecting plates is two, and the number of trapezoidal blocks matches the number of connecting plates.

[0009] By adopting the above technical solution, the installation effect can be made more reliable.

[0010] Furthermore, the stabilizing component includes a threaded rod and a second movable plate. The threaded rod is threadedly connected to one side of the support frame, and the second movable plate is connected to one end of the threaded rod via a bearing. A fixed plate is fixedly installed on one side of the second movable plate, and a guide plate is fixedly installed on one side of the fixed plate. Slide plates are fixedly installed on both sides of the upper mold, and the slide plates are slidably connected to the guide plates.

[0011] By adopting the above technical solution, the overall movement can be made more stable.

[0012] Furthermore, the stabilizing component also includes a knob, which is fixedly connected to one end of the threaded rod.

[0013] By adopting the above technical solution, the threaded rod can be easily rotated using a knob, making the rotation of the threaded rod easier.

[0014] Furthermore, the stabilizing component also includes a stabilizing rod and a limiting block, wherein the stabilizing rod is fixedly connected to one end of the movable plate two, and the limiting block is fixedly connected to one end of the stabilizing rod.

[0015] By adopting the above technical solution, the overall operation can be made more stable.

[0016] Furthermore, the bottom of the workbench is fixedly connected to a support leg, and the bottom of the support leg is treated with an anti-slip coating.

[0017] The above technical solution can provide support for the workbench.

[0018] Furthermore, the number of the support legs is four, and the four support legs are arranged relative to each other.

[0019] The above technical solution can provide excellent support for the overall system.

[0020] Beneficial effects

[0021] This invention provides a composite processing and molding device for wear-resistant rings. Compared with the prior art, it has the following advantages:

[0022] 1. This wear-resistant ring composite processing and molding device, through the set molding components, can perform the molding work of wear-resistant rings. It is more convenient to disassemble the upper and lower molds, so as to replace different models of molds. The convenient mold disassembly method can reduce the time loss of mold replacement, enabling the equipment to be put into the production of different models of wear-resistant rings more quickly, thereby improving the overall production efficiency and meeting diverse production needs.

[0023] 2. This wear-resistant ring composite processing and molding device, through the setting of stabilizing components, allows the upper mold to move up and down more stably, making the pressure on the wear-resistant ring more uniform during the molding process, and improving the mold closing accuracy. This ensures the dimensional and shape accuracy of the wear-resistant ring, improves product quality, better meets usage requirements, and extends the service life of the mold. Stable movement reduces collisions and friction between the upper and lower molds, reduces the wear on the mold surface, and also reduces deformation and damage to the mold caused by uneven force, extending the service life of the mold and reducing the frequency and cost of mold replacement. Attached Figure Description

[0024] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained from these drawings without creative effort.

[0025] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0026] Figure 2 This is a utility model Figure 1 Enlarged view of the structure at point A in the middle;

[0027] Figure 3 This is a side view of the overall structure of this utility model;

[0028] Figure 4 This is a utility model Figure 3 Enlarged view of the structure at point B.

[0029] In the diagram: 1. Workbench; 2. Support frame; 3. Molding component; 31. Hydraulic cylinder; 32. Lifting frame; 33. Telescopic rod; 34. Moving plate one; 35. Trapezoidal block; 36. Spring; 37. Upper mold; 38. Connecting plate; 39. Lower mold; 4. Stabilizing component; 41. Threaded rod; 42. Moving plate two; 43. Fixed plate; 44. Guide plate; 45. Slide plate; 46. Knob; 47. Stabilizing rod; 48. Limiting block. Detailed Implementation

[0030] It should be noted that in the description of the embodiments of this application, the terms "front," "rear," "left," "right," "up," "down," etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this application. The terms "installation," "connection," and "linking" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication between two elements. For those skilled in the art, the specific meaning of the above terms in this application can be understood according to the specific circumstances.

[0031] The present application will be further described in detail below with reference to the accompanying drawings and embodiments.

[0032] Reference Figures 1 to 4 This application provides a wear-resistant ring composite processing and forming device, including a worktable 1, a support frame 2 fixedly installed on the top of the worktable 1, a forming component 3 fixedly installed on the top of the support frame 2, and stabilizing components 4 respectively provided on both sides of the support frame 2; the forming component 3 includes a hydraulic cylinder 31 and a lifting frame 32, the hydraulic cylinder 31 is fixedly installed on the top of the support frame 2, the lifting frame 32 is fixedly connected to the output end of the hydraulic cylinder 31, and a telescopic rod 33 is fixedly connected to the inner side wall of the lifting frame 32. A movable plate 34 is fixedly connected to one end, and a trapezoidal block 35 is fixedly installed on one side of the movable plate 34. A spring 36 is fixedly connected to the inner wall of the lifting frame 32, and one end of the spring 36 is fixedly connected to the movable plate 34. An upper mold 37 is provided below the lifting frame 32, and a connecting plate 38 is fixedly installed on the top of the upper mold 37. The trapezoidal block 35 is engaged with the connecting plate 38. A lower mold 39 is provided on the top of the worktable 1. There are two connecting plates 38, and the number of trapezoidal blocks 35 matches the number of connecting plates 38.

[0033] In this embodiment, the hydraulic cylinder 31 is first activated, which can drive the upper mold 37 to cooperate with the lower mold 39 to perform composite processing on the wear-resistant ring through the lifting frame 32. Then, the moving plate 34 is pulled to compress the telescopic rod 33 and the spring 36 to retract. Then, the moving plate 34 will drive the trapezoidal block 35 to separate from the connecting plate 38, so as to disassemble the upper mold 37 and make it easy to disassemble and replace the upper mold 37. The replacement is simple and convenient.

[0034] Reference Figures 1 to 4 In one aspect of this embodiment, the stabilizing component 4 includes a threaded rod 41 and a movable plate 42. The threaded rod 41 is threadedly connected to one side of the support frame 2. The movable plate 42 is connected to one end of the threaded rod 41 via a bearing. A fixed plate 43 is fixedly installed on one side of the movable plate 42, and a guide plate 44 is fixedly installed on one side of the fixed plate 43. Slide plates 45 are fixedly installed on both sides of the upper mold 37. The slide plates 45 and the guide plates 44 are slidably connected. The stabilizing component 4 also includes a knob 46, which is fixedly connected to one end of the threaded rod 41. The stabilizing component 4 also includes a stabilizing rod 47 and a limiting block 48. The stabilizing rod 47 is fixedly connected to one end of the movable plate 42, and the limiting block 48 is fixedly connected to one end of the stabilizing rod 47.

[0035] In this embodiment, rotating the knob 46 can drive the second movable plate 42 to move, so that the second movable plate 42 can slide on one side of the support frame 2 via the stabilizing rod 47. The second movable plate 42 can drive the guide plate 44 and the slide plate 45 to be connected together via the fixed plate 43, so that the upper mold 37 can slide inside the guide plate 44 via the slide plate 45 when it moves up and down, making the upper mold 37 more stable when it moves up and down, and ensuring the overall user experience.

[0036] Reference Figures 1 to 4 In one aspect of this embodiment, the bottom of the workbench 1 is fixedly connected with a support leg, the bottom of the support leg is treated with anti-slip material, the number of support legs is four, and the four support legs are arranged relative to each other.

[0037] In this embodiment, the outriggers provide excellent support for the entire structure, making it more robust in use.

[0038] Working principle: First, opening the hydraulic cylinder 31 can drive the upper mold 37 to cooperate with the lower mold 39 to perform composite processing on the wear-resistant ring through the lifting frame 32. Then, pulling the moving plate 34 can squeeze the telescopic rod 33 and the spring 36 to retract. Then, the moving plate 34 will drive the trapezoidal block 35 to separate from the connecting plate 38, so as to disassemble the upper mold 37 and make it easy to disassemble and replace the upper mold 37. The replacement is simple and convenient.

[0039] Then, turning the knob 46 can drive the second movable plate 42 to move, so that the second movable plate 42 can slide on one side of the support frame 2 through the stabilizer 47. The second movable plate 42 can drive the guide plate 44 and the slide plate 45 to be connected together through the fixed plate 43, so that the upper mold 37 can slide inside the guide plate 44 through the slide plate 45 when it moves up and down, making the upper mold 37 more stable when it moves up and down, and ensuring the overall user experience.

[0040] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0041] Although embodiments of this application have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of this application, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A wear-resistant ring composite processing and forming device, comprising a worktable (1), characterized in that: A support frame (2) is fixedly installed on the top of the workbench (1), a forming component (3) is fixedly installed on the top of the support frame (2), and stabilizing components (4) are respectively provided on both sides of the support frame (2). The molding component (3) includes a hydraulic cylinder (31) and a lifting frame (32). The hydraulic cylinder (31) is fixedly installed on the top of the support frame (2). The lifting frame (32) is fixedly connected to the output end of the hydraulic cylinder (31). A telescopic rod (33) is fixedly connected to the inner wall of the lifting frame (32). A movable plate (34) is fixedly connected to one end of the telescopic rod (33). A trapezoidal block (35) is fixedly installed on one side of the movable plate (34). A spring (36) is fixedly connected to the inner wall of the lifting frame (32). One end of the spring (36) is fixedly connected to the movable plate (34). An upper mold (37) is provided below the lifting frame (32). A connecting plate (38) is fixedly installed on the top of the upper mold (37). The trapezoidal block (35) is engaged with the connecting plate (38). A lower mold (39) is provided on the top of the workbench (1).

2. The wear-resistant ring composite processing and forming device according to claim 1, characterized in that: The number of connecting plates (38) is two, and the number of trapezoidal blocks (35) matches the number of connecting plates (38).

3. The wear-resistant ring composite processing and forming device according to claim 1, characterized in that: The stabilizing component (4) includes a threaded rod (41) and a second movable plate (42). The threaded rod (41) is connected to one side of the support frame (2) by threads. The second movable plate (42) is connected to one end of the threaded rod (41) by bearings. A fixed plate (43) is fixedly installed on one side of the second movable plate (42). A guide plate (44) is fixedly installed on one side of the fixed plate (43). Slide plates (45) are fixedly installed on both sides of the upper mold (37). The slide plates (45) and the guide plates (44) are slidably connected.

4. The wear-resistant ring composite processing and forming device according to claim 3, characterized in that: The stabilizing component (4) also includes a knob (46) which is fixedly connected to one end of the threaded rod (41).

5. The wear-resistant ring composite processing and forming device according to claim 4, characterized in that: The stabilizing component (4) further includes a stabilizing rod (47) and a limiting block (48). The stabilizing rod (47) is fixedly connected to one end of the moving plate (42), and the limiting block (48) is fixedly connected to one end of the stabilizing rod (47).

6. The wear-resistant ring composite processing and forming device according to claim 1, characterized in that: The bottom of the workbench (1) is fixedly connected to a support leg, and the bottom of the support leg is treated with anti-slip treatment.

7. The wear-resistant ring composite processing and forming device according to claim 6, characterized in that: The number of legs is four, and the four legs are arranged opposite to each other.

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