A manufacturing apparatus for 3D steel sheet suction nozzle
By introducing a stamping mechanism and a collection component into the 3D steel sheet nozzle manufacturing equipment, the problem of waste collection was solved, the waste was automatically processed, maintenance costs were reduced, and processing accuracy and efficiency were improved.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- ZHUHAI YUANSHENG ELECTRONICS SCI & TECH
- Filing Date
- 2025-06-30
- Publication Date
- 2026-07-14
AI Technical Summary
Existing 3D steel sheet nozzle manufacturing equipment has difficulty effectively collecting waste during the stamping process, resulting in waste accumulation and increased mold maintenance and replacement costs.
A device including a stamping mechanism, a limiting mechanism, and a collection component was designed. The stamping block is driven by a hydraulic cylinder to perform stamping, and the waste material is collected by a collection box. The limiting component is used to fix the steel sheet to prevent displacement and ensure processing accuracy.
It enables automatic collection of waste materials, prevents accumulation, reduces mold maintenance and replacement costs, and improves processing accuracy and efficiency.
Smart Images
Figure CN224487306U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of mechanical engineering technology, and in particular to a manufacturing device for 3D steel sheet suction nozzles. Background Technology
[0002] With the development of electronic technology, flexible circuit boards and shielded electronic components are widely used in mobile phones, digital cameras, and automobiles. The production of these components often requires the use of 3D steel sheets. For example, steel sheets need to be placed on the circuit board during flexible circuit board assembly, and the production of automotive FPC boards involves the mounting of 3D steel sheet materials. This has increased the demand for 3D steel sheet nozzles, driving the development of their manufacturing equipment. Traditionally, 3D steel sheet production and processing mostly relies on manual feeding, placing the product to be processed under the machine head, which is inefficient and poses significant safety hazards. Furthermore, in processes requiring die-casting or stamping of steel sheets with plastic materials, manually placing each steel sheet into the mold is time-consuming. Therefore, automated equipment is needed to improve production efficiency. 3D steel sheet nozzle manufacturing equipment can serve as a key component in automated production, providing a foundation for subsequent automated processing.
[0003] Stamping is suitable for the production of large batches of parts, facilitating mechanization and automation. Ordinary presses can reach dozens of strokes per minute, while high-speed presses can reach hundreds or even thousands of strokes per minute. Each stamping stroke can produce a stamped part, quickly meeting the needs of large-scale production. Stamping mainly relies on dies and stamping equipment to complete the processing. Operators only need to follow the operating instructions and do not need high-level skills, making it easy to master and with low labor intensity. In existing technologies, a motor drives gear transmission to form two stamping plates in opposite directions for bidirectional stamping to complete the shaping operation. However, this stamping method makes it difficult to collect the waste generated during the stamping process, leading to waste accumulation. The accumulated waste can press against the die, affecting the die's accuracy and service life, and increasing the cost of die maintenance and replacement. Utility Model Content
[0004] To overcome the above shortcomings, this utility model provides a manufacturing device for 3D steel sheet nozzles, which aims to improve the problem that the stamping method in the prior art is difficult to collect the waste generated during the stamping process, thus leading to waste accumulation and increased mold maintenance and replacement costs.
[0005] To achieve the above objectives, the present invention adopts the following technical solution: a manufacturing equipment for 3D steel sheet suction nozzles, including a processing bed, a stamping mechanism is provided on the top of the processing bed, the stamping mechanism is used to stamp the steel sheet, and a limiting mechanism is provided on the front side of the processing bed, the limiting mechanism is used to limit and fix the steel sheet;
[0006] The stamping mechanism includes a U-shaped plate, the bottom of which is fixedly connected to the top front side of the processing bed. A hydraulic cylinder is fixedly connected to the top of the inner wall of the U-shaped plate, and a stamping block is fixedly connected to the bottom of the hydraulic cylinder. An auxiliary component is provided on the front side of the inner wall of the processing bed, and a collecting component is provided on the front side of the bottom inside the processing bed.
[0007] As a further description of the above technical solution:
[0008] The limiting mechanism includes a slide groove, which is opened on the top front side of the machining bed. The inner wall of the slide groove is provided with steel plates. Limiting components are provided on both the left and right sides of the top front side of the machining bed, and fixing components are provided on both the left and right ends of the top front side of the machining bed.
[0009] As a further description of the above technical solution:
[0010] The collection assembly includes a collection box, the outer wall of which is slidably connected to the front right end of the inner wall of the processing bed, and a handle is fixedly connected to the right side of the collection box.
[0011] As a further description of the above technical solution:
[0012] The auxiliary component includes an inclined plate, the outer wall of which is fixedly connected to the bottom of the inner wall of the collection box. A groove is provided on the top front side of the processing bed, and a groove is provided on the bottom of the inner wall of the groove.
[0013] As a further description of the above technical solution:
[0014] The limiting component includes a limiting plate, the outer wall of which is slidably connected to the top left and right sides of the inner wall of the slide groove, and the front top left and right ends of the machining bed are provided with limiting grooves, and a fixing plate is fixedly connected to the front side of the limiting plate.
[0015] As a further description of the above technical solution:
[0016] The fixing component includes two sliding columns, the outer walls of which are slidably connected to the top left and right sides of the inner wall of the machining bed, and a circular hole is provided on the top rear side of the limiting plate.
[0017] As a further description of the above technical solution:
[0018] The outer wall of the handle is fixedly connected with an anti-slip sleeve, and the outer walls of the U-shaped plate are provided with weight-reducing grooves on both the left and right sides.
[0019] As a further description of the above technical solution:
[0020] The outer wall of the limiting plate is slidably connected to the inner wall of the limiting groove, and the outer wall of the sliding column is slidably connected to the inner wall of the circular hole.
[0021] This utility model has the following beneficial effects:
[0022] 1. In this utility model, a steel sheet is placed in groove one, and the hydraulic cylinder is activated to push the stamping block downward to apply pressure, forming a square groove. The waste material falls into the collection box along groove two. The waste material slides down the inclined plate to make room. After the collection box is full, the handle is pulled out, which realizes the stamping of the steel sheet and the collection of waste material, preventing the accumulation of waste material, thereby reducing maintenance and replacement costs.
[0023] 2. In this utility model, when the steel sheet is placed in the first groove, the fixing plate is pushed so that the limiting plate slides along the limiting groove and is inserted into the processing bed. Then, the sliding column is inserted and slides along the round hole to fix the limiting plate in the processing bed. This can achieve the limiting and fixing of the steel sheet, preventing the steel sheet from shifting during the stamping process, which would cause the stamping position to change and reduce the stamping accuracy. Attached Figure Description
[0024] Figure 1 This is a perspective view of the front side of the U-shaped plate of a 3D steel sheet suction nozzle manufacturing device proposed in this utility model;
[0025] Figure 2 This is a partial structural exploded view of the processing bed of a 3D steel sheet suction nozzle manufacturing equipment proposed in this utility model;
[0026] Figure 3 This is a partial structural diagram of a steel sheet block for a 3D steel sheet nozzle manufacturing device proposed in this utility model;
[0027] Figure 4 This is a partial structural diagram of a groove for fabricating a 3D steel sheet suction nozzle, as proposed in this utility model.
[0028] Figure 5 This is a partial structural diagram of the collection box of a device for manufacturing 3D steel sheet nozzles proposed in this utility model.
[0029] Legend:
[0030] 1. Machining machine; 2. Stamping mechanism; 201. U-shaped plate; 202. Hydraulic cylinder; 203. Stamping block; 204. Auxiliary components; 2041. Groove one; 2042. Groove two; 2043. Inclined plate; 205. Collection component; 2051. Collection box; 2052. Handle; 3. Limiting mechanism; 301. Steel plate; 302. Slide groove; 303. Limiting component; 3031. Limiting plate; 3032. Fixing plate; 3033. Limiting groove; 304. Fixing component; 3041. Sliding column; 3042. Round hole; 4. Weight reduction groove; 5. Anti-slip sleeve. Detailed Implementation
[0031] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0032] Please see the appendix Figure 1 Appendix Figure 2 and attached Figure 5 The present invention provides an embodiment of a manufacturing device for a 3D steel sheet suction nozzle, comprising a processing bed 1, a stamping mechanism 2 on the top of the processing bed 1 for stamping the steel sheet, and a limiting mechanism 3 on the front side of the processing bed 1 for limiting and fixing the steel sheet.
[0033] The stamping mechanism 2 includes a U-shaped plate 201. The bottom of the U-shaped plate 201 is fixedly connected to the top front side of the processing bed 1. A hydraulic cylinder 202 is fixedly connected to the top of the inner wall of the U-shaped plate 201. A stamping block 203 is fixedly connected to the bottom of the hydraulic cylinder 202. An auxiliary component 204 is provided on the front side of the inner wall of the processing bed 1. A collection component 205 is provided on the front side of the bottom inside the processing bed 1. The collection component 205 includes a collection box 2051. The outer wall of the collection box 2051 is slidably connected to the right end of the front side of the inner wall of the processing bed 1. A handle 2052 is fixedly connected to the right side of the collection box 2051.
[0034] Specifically, the stamping mechanism 2 can precisely stamp the steel sheet, and the limiting mechanism 3 ensures that the position of the steel sheet is accurately fixed during the processing, thereby ensuring the accuracy and efficiency of the processing.
[0035] The hydraulic cylinder 202 can precisely control the movement of the stamping block 203 to ensure that each stamping achieves the expected effect. The auxiliary component 204 provides necessary support and guidance during the processing. The collection component 205 is responsible for collecting the waste generated during the processing. The collection box 2051 is slidably connected to the processing bed 1, so that the collection box 2051 can be easily removed and cleaned. The handle 2052 makes it convenient for the operator to pull out the collection box 2051.
[0036] Please see the appendix Figure 1 Appendix Figure 3 and attached Figure 4The limiting mechanism 3 includes a slide 302, which is opened on the front top of the machining bed 1. A steel plate 301 is provided on the inner wall of the slide 302. Limiting components 303 are provided on the left and right sides of the front top of the machining bed 1. Fixing components 304 are provided on the left and right ends of the front top of the machining bed 1. The limiting component 303 includes a limiting plate 3031. The outer wall of the limiting plate 3031 is slidably connected to the left and right sides of the top of the inner wall of the slide 302. Limiting grooves 3033 are opened on the left and right ends of the front top of the machining bed 1. A fixing plate 3032 is fixedly connected to the front side of the limiting plate 3031.
[0037] Specifically, the slide 302 ensures the stability and accuracy of the equipment during operation. The steel plate 301 not only enhances the wear resistance of the slide 302, but also ensures the smooth sliding of the limiting component 303. The limiting plate 3031 is slidably connected to the slide 302, ensuring the positioning accuracy during processing. The limiting groove 3033 further improves the performance of the equipment. In addition, the fixing plate 3032 not only enhances the structural stability of the limiting component 303, but also ensures the safety and reliability of the processing.
[0038] Please see the appendix Figure 1 Appendix Figure 2 and attached Figure 3 The auxiliary component 204 includes an inclined plate 2043. The outer wall of the inclined plate 2043 is fixedly connected to the bottom of the inner wall of the collection box 2051. A groove 1 2041 is provided on the front side of the top of the processing bed 1. A groove 2 2042 is provided on the bottom of the inner wall of the groove 1. An anti-slip sleeve 5 is fixedly connected to the outer wall of the handle 2052. Weight reduction grooves 4 are provided on both the left and right sides of the outer wall of the U-shaped plate 201.
[0039] Specifically, the inclined plate 2043 is fixedly connected to the collection box 2051, which not only ensures the stability of the components but also improves work efficiency. The groove 1 2041 and groove 2 2042 allow the waste generated during processing to flow smoothly into the collection box 2051, thereby keeping the work area clean. The anti-slip sleeve 5 not only increases the comfort of holding but also enhances the safety of operation and improves the user experience. The weight reduction groove 4 not only reduces the overall weight but also optimizes the center of gravity distribution of the equipment, making operation more flexible.
[0040] Please see the appendix Figure 1 Appendix Figure 2 and attached Figure 3 The fixing component 304 includes two sliding columns 3041. The outer walls of the two sliding columns 3041 are slidably connected to the top left and right sides of the inner wall of the processing bed 1. A circular hole 3042 is provided on the top rear side of the limiting plate 3031. The outer wall of the limiting plate 3031 is slidably connected to the inner wall of the limiting groove 3033. The outer wall of the sliding column 3041 is slidably connected to the inner wall of the circular hole 3042.
[0041] Specifically, the fixed component 304 is key to ensuring the efficient and stable operation of the machining bed 1. The sliding column 3041 is slidably connected to the machining bed 1, which not only ensures the stability and accuracy of the component during operation, but also enables it to cope with various complex working environments. The round hole 3042 provides the necessary movement space for the sliding column 3041, ensuring its flexibility during processing. The limiting plate 3031 is slidably connected to the limiting groove 3033, ensuring that the component can maintain its position accuracy when subjected to external forces, thereby ensuring processing precision. The sliding connection between the sliding column 3041 and the round hole 3042 not only reduces friction and extends service life, but also ensures the high precision requirements during processing.
[0042] Working principle: After placing the steel sheet 301 on the inner wall of the first groove 2041, the hydraulic cylinder 202 is activated. The hydraulic cylinder 202 pushes the stamping block 203, causing the stamping block 203 to move downward and apply pressure to the steel sheet 301, thereby creating a square groove in the middle of the steel sheet 301. The stamped waste material falls along the second groove 2042 into the collection box 2051. When the waste material falls to the top of the inclined plate 2043, it slides down the inclined surface of the inclined plate 2043, thus clearing the falling position and allowing the next waste material to enter the collection box 2051 smoothly. When the collection box 2051 is full, the handle 2052 is pulled to pull the collection box 2051 out of the processing machine 1. This achieves the stamping of the steel sheet 301 and the collection of waste material, preventing waste material accumulation and thus reducing maintenance and replacement costs.
[0043] When the steel sheet 301 is placed into the groove 2041, the fixing plate 3032 is pushed. The fixing plate 3032 will drive the limiting plate 3031 to slide backward along the inner wall of the limiting groove 3033, and then get stuck inside the processing bed 1. At this time, the sliding column 3041 is inserted. The sliding column 3041 will slide along the inner wall of the round hole 3042 and fix the limiting plate 3031 inside the processing bed 1. This can achieve the limiting and fixing of the steel sheet 301, preventing the steel sheet 301 from shifting during the stamping process, which would cause the stamping position to change and reduce the stamping accuracy.
[0044] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A device for manufacturing 3D steel sheet nozzles, comprising a processing bed (1), characterized in that: The top of the processing bed (1) is provided with a stamping mechanism (2), which is used to stamp steel sheets. The front side of the processing bed (1) is provided with a limiting mechanism (3), which is used to limit and fix the steel sheets. The stamping mechanism (2) includes a U-shaped plate (201), the bottom of which is fixedly connected to the top front side of the processing bed (1), a hydraulic cylinder (202) is fixedly connected to the top of the inner wall of the U-shaped plate (201), a stamping block (203) is fixedly connected to the bottom of the hydraulic cylinder (202), an auxiliary component (204) is provided on the front side of the inner wall of the processing bed (1), and a collecting component (205) is provided on the front side of the bottom of the inner wall of the processing bed (1).
2. The equipment for manufacturing 3D steel sheet nozzles according to claim 1, characterized in that: The limiting mechanism (3) includes a slide (302), which is opened on the top front side of the machining bed (1). The inner wall of the slide (302) is provided with a steel plate block (301). Limiting components (303) are provided on the left and right sides of the top front side of the machining bed (1). Fixing components (304) are provided on the left and right ends of the top front side of the machining bed (1).
3. The equipment for manufacturing 3D steel sheet nozzles according to claim 1, characterized in that: The collection component (205) includes a collection box (2051), the outer wall of which is slidably connected to the front right end of the inner wall of the processing bed (1), and a handle (2052) is fixedly connected to the right side of the collection box (2051).
4. The equipment for manufacturing 3D steel sheet nozzles according to claim 3, characterized in that: The auxiliary component (204) includes an inclined plate (2043), the outer wall of which is fixedly connected to the bottom of the inner wall of the collection box (2051), and a groove (2041) is provided on the front side of the top of the processing bed (1), and a groove (2042) is provided on the bottom of the inner wall of the groove (2041).
5. The equipment for manufacturing 3D steel sheet nozzles according to claim 2, characterized in that: The limiting component (303) includes a limiting plate (3031), the outer wall of the limiting plate (3031) is slidably connected to the top left and right sides of the inner wall of the slide groove (302), the front top left and right ends of the processing bed (1) are provided with limiting grooves (3033), and a fixing plate (3032) is fixedly connected to the front side of the limiting plate (3031).
6. The equipment for manufacturing 3D steel sheet nozzles according to claim 5, characterized in that: The fixing component (304) includes two sliding columns (3041), the outer walls of the two sliding columns (3041) are slidably connected to the top left and right sides of the inner wall of the processing bed (1), and the top rear side of the limiting plate (3031) is provided with a round hole (3042).
7. The equipment for manufacturing 3D steel sheet nozzles according to claim 3, characterized in that: The outer wall of the handle (2052) is fixedly connected with an anti-slip sleeve (5), and the outer walls of the U-shaped plate (201) are provided with weight-reducing grooves (4) on both the left and right sides.
8. The equipment for manufacturing 3D steel sheet nozzles according to claim 6, characterized in that: The outer wall of the limiting plate (3031) is slidably connected to the inner wall of the limiting groove (3033), and the outer wall of the sliding column (3041) is slidably connected to the inner wall of the round hole (3042).