A roving precision sorting and winding device based on fineness detection

Abstract

The application discloses a roving precision sorting and winding device based on fineness detection and relates to the technical field of roving processing equipment. The device comprises a sorting structure, a first driving structure, a sorting platform, a rotating structure and a second driving structure, the sorting structure and the first driving structure are assembled at the center of the sorting platform, and the rotating structure is rotatably arranged on the upper surface of the sorting platform and is driven by the second driving structure. When working, rovings enter the screening cylinder from a roving inlet, a smart identification machine detects the fineness of the rovings through a distinguishing probe, the second driving structure drives the rotating structure to rotate to the position of a corresponding winding roller, and the first driving structure drives the winding roller to rotate to realize roving winding. When the fineness of the rovings changes, the above process is repeated to switch the winding rollers, the precision sorting and separate winding of rovings with different fineness are realized, and the precision and efficiency of roving sorting and winding are effectively improved.

Description

Technical Field

[0001] This utility model relates to the technical field of roving processing equipment, specifically to a roving precision sorting and winding device based on fineness detection. Background Technology

[0002] Traditional roving sorting relies heavily on manual operation. Operators judge the fineness of the roving by visual observation or simple tools and then sort and rewind it. This is not only time-consuming and labor-intensive, but also prone to low sorting accuracy due to human judgment errors, making it difficult to meet the needs of high-quality roving processing.

[0003] Existing roving take-up devices lack an automatic switching mechanism linked to fineness detection. When the fineness of the roving changes, the equipment must be stopped manually and the take-up parts replaced, resulting in processing interruption and reducing the continuity and overall efficiency of roving production. Utility Model Content

[0004] To address the aforementioned technical problems, this application solves the problem in the prior art where operators judge the fineness of rovings by visual observation or simple tools and then sort and rewind them.

[0005] To achieve the above objectives, the technical solution adopted in this application is as follows: a roving precision sorting and winding device based on fineness detection, comprising a sorting structure, a first driving structure, a sorting platform, a rotating structure, and a second driving structure; the first driving structure is arranged below the sorting structure, the sorting structure and the first driving structure are integrally assembled in the central region of the sorting platform, the rotating structure is rotatably arranged on the upper surface of the sorting platform, and the second driving structure is arranged on the outer peripheral wall of the sorting platform, the second driving structure driving the rotating structure to rotate.

[0006] To better realize this utility model, the sorting structure further includes a base plate, with multiple mounting holes around the upper surface of the base plate. Each mounting hole corresponds to a first rotating column, and a first driven gear is fixedly mounted on the bottom outer peripheral wall of the first rotating column. Each first rotating column has a winding roller on its top surface, and the top surfaces of all the winding rollers are rotatably mounted on the bottom surface of the first top plate. A second rotating column is located at the center of the top surface of the first top plate, and a first groove is located at the center of the lower surface of the base plate.

[0007] To better realize this utility model, the first drive structure further includes a first motor, the output end of the first motor is connected to a first rotating shaft through a first coupling, the top end of the first rotating shaft is fixedly connected to a third rotating column, and a first driving gear is fixedly sleeved on the outer peripheral wall of the third rotating column; the first driving gear is located in the middle area surrounded by all the first driven gears, and the first driven gear meshes with the first driving gear; the top of the third rotating column is placed inside the first groove and is rotatably connected through a bearing.

[0008] To better realize this utility model, the sorting platform further includes a platform body. A mounting groove is formed at the center of the upper surface of the platform body. A first motor mounting seat is provided on the inner bottom surface of the mounting groove. Multiple ventilation holes communicating with the mounting groove are formed on the outer peripheral wall of the platform body. A support frame composed of multiple columns is provided on the inner bottom surface of the mounting groove. A second top plate is fixedly provided on the top surface of the support frame. A second groove is formed at the center of the bottom surface of the second top plate. An annular groove is formed on the upper surface of the platform body. A lower support plate is provided on the outer peripheral wall of the bottom of the platform body. A second motor mounting seat is provided on the upper surface of the lower support plate. An upper support plate is provided on the outer peripheral wall of the top of the platform body. A through hole is formed on the upper support plate. The sorting structure and the first driving structure are integrally located inside the support frame. The top of the support frame is higher than the top surface of the platform body in the vertical direction. The second rotating column is rotatably disposed within the second groove. The first motor is fixedly mounted on the first motor mounting seat.

[0009] To better realize this utility model, the rotating structure further includes a turntable, an outer toothed ring fixedly sleeved on the outer peripheral wall of the top of the turntable, a pair of symmetrically arranged intelligent identification machines on the upper surface of the turntable, a differentiation probe at the bottom of each intelligent identification machine, a support base on the upper surface of each turntable located outside the intelligent identification machine, a roving inlet fixedly connected to the upper surface of each support base, a screening cylinder connected to the end of the roving inlet facing the intelligent identification machine, a probe end at the end of each differentiation probe corresponding to the interior of a screening cylinder, and a screening outlet communicating with the interior of the screening cylinder on the side wall away from the roving inlet of each screening cylinder; the bottom of the turntable is rotatably disposed in the annular groove, and a ring-shaped concave-convex structure for vertical limiting is provided on the common side wall between the turntable and the annular groove, and the lower surface of the outer toothed ring is higher than the top surface of the platform body in the vertical direction.

[0010] To better realize this utility model, the second drive structure further includes a second motor, the output end of the second motor is connected to a vertically arranged second rotating shaft through a second coupling, and a second driving gear is provided at the top of the second rotating shaft; the external gear ring meshes with the second driving gear, the second motor is fixedly mounted on the second motor mounting base, the second rotating shaft vertically passes through the through hole, and the second rotating shaft and the through hole are rotatably connected to each other through a bearing.

[0011] The technical solution provided by this utility model has the following advantages compared with the prior art:

[0012] 1. In this utility model, the device is equipped with an intelligent identification machine and a differentiation probe, which can accurately detect the fineness of roving, replace manual judgment, effectively avoid human error, ensure that rovings of different fineness are accurately distinguished, and improve the quality of roving sorting.

[0013] 2. In this utility model, the rotating structure is driven by the second driving structure to automatically switch the corresponding winding roller, eliminating the need for manual shutdown to replace the winding parts, thus realizing continuous operation of roving sorting and winding, greatly reducing processing interruption time and improving overall production efficiency.

[0014] 3. In this utility model, the multiple winding rollers in the sorting structure correspond to rovings of different fineness, and the first driving structure drives the winding rollers to rotate stably to achieve continuous winding, ensuring that the rovings on each winding roller are wound neatly, which is convenient for subsequent roving storage and processing.

[0015] 4. In this utility model, the sorting platform is provided with ventilation holes, which can ventilate and dissipate heat for internal components such as the first drive structure, and prevent the components from overheating and affecting performance due to long-term operation; at the same time, the concave and convex structure between the turntable and the annular groove realizes vertical limiting, ensuring the stability of the rotating structure during rotation and improving the overall operational reliability of the equipment. Attached Figure Description

[0016] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0017] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0018] Figure 2 for Figure 1 A half-section view;

[0019] Figure 3 Schematic diagram of the sorting structure Figure 1 ;

[0020] Figure 4 Schematic diagram of the sorting structure Figure 2 ;

[0021] Figure 5 This is a schematic diagram of the first driving structure;

[0022] Figure 6 This is a schematic diagram showing the engagement between the first driven gear and the first driving gear;

[0023] Figure 7 This is a schematic diagram of the sorting platform.

[0024] Figure 8 for Figure 7 A half-section view;

[0025] Figure 9 This is a schematic diagram showing the interaction between the rotating structure and the second driving structure;

[0026] Figure 10 for Figure 9 A partial sectional view;

[0027] Figure 11 A schematic diagram showing the fit between the mounting groove and the first motor mounting base;

[0028] Figure 12 This is a schematic diagram showing the coordination of the sorting platform, the rotating structure, and the second drive structure.

[0029] Explanation of reference numerals in the attached drawings: 100-Sorting structure; 200-First drive structure; 300-Sorting platform; 400-Rotating structure; 500-Second drive structure; 101-Base plate; 102-First rotating column; 103-First driven gear; 104-Winding roller; 105-First top plate; 106-Second rotating column; 107-First groove; 201-First motor; 202-First coupling; 203-Third rotating column; 204-First driving gear; 301-Platform body; 302-Mounting groove; 303-Ventilation hole; 304 - Support frame; 305 - Second top plate; 306 - Second groove; 307 - First motor mounting base; 308 - Annular groove; 309 - Lower support plate; 310 - Second motor mounting base; 311 - Upper support plate; 312 - Through hole; 401 - Turntable; 402 - External gear ring; 403 - Intelligent identification machine; 404 - Roving inlet; 405 - Support base; 406 - Differentiation probe; 407 - Probe end; 408 - Screening cylinder; 409 - Screening outlet; 501 - Second motor; 502 - Second coupling; 503 - Second drive gear. Detailed Implementation

[0030] To make the objectives, technical solutions, and advantages of the embodiments of this application clearer, the technical solutions of the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, and not all embodiments. The components of the embodiments of this application described and shown in the accompanying drawings can generally be arranged and designed in various different configurations.

[0031] Therefore, the following detailed description of the embodiments of this application provided in the accompanying drawings is not intended to limit the scope of the claimed application, but merely to illustrate selected embodiments of the application. All other embodiments obtained by those skilled in the art based on the embodiments of this application without inventive effort are within the scope of protection of this application.

[0032] It should be noted that similar labels and letters in the following figures indicate similar items. Therefore, once an item is defined in one figure, it does not need to be further defined and explained in subsequent figures.

[0033] In the description of this application, it should be noted that the use of terms such as "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer" to indicate orientation or positional relationships is based on the orientation or positional relationships shown in the accompanying drawings, or the orientation or positional relationships commonly used when the product is in use. These terms are used solely for the convenience of describing this application and for simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this application. Furthermore, the use of terms such as "first" and "second" in the description of this application is only used to distinguish descriptions and should not be construed as indicating or implying relative importance.

[0034] Furthermore, the use of terms such as "horizontal" and "vertical" in the description of this application does not imply that the component is required to be absolutely horizontal or suspended, but rather that it may be slightly tilted. For example, "horizontal" simply means that its direction is more horizontal relative to "vertical," and does not mean that the structure must be completely horizontal, but rather that it may be slightly tilted.

[0035] In the description of this application, it should also be noted that, unless otherwise expressly specified and limited, the terms "set up," "install," "connect," and "link" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection between two components. Those skilled in the art can understand the specific meaning of the above terms in this application based on the specific circumstances.

[0036] Example 1

[0037] like Figures 1 to 12 As shown, a roving precision sorting and winding device based on fineness detection includes a sorting structure 100, a first driving structure 200, a sorting platform 300, a rotating structure 400, and a second driving structure 500. The first driving structure 200 is arranged below the sorting structure 100. The sorting structure 100 and the first driving structure 200 are integrally assembled in the central region of the sorting platform 300. The rotating structure 400 is rotatably disposed on the upper surface of the sorting platform 300. The second driving structure 500 is disposed on the outer peripheral wall of the sorting platform 300, and the second driving structure 500 drives the rotating structure 400 to rotate.

[0038] like Figures 1 to 12 As shown, in this embodiment, the sorting structure 100 includes a base plate 101. Multiple mounting holes are provided around the upper surface of the base plate 101. Each mounting hole corresponds to a first rotating column 102. A first driven gear 103 is fixedly mounted on the bottom outer peripheral wall of the first rotating column 102. A winding roller 104 is provided on the top surface of each first rotating column 102. The top surfaces of all the winding rollers 104 are rotatably mounted on the bottom surface of a first top plate 105. A second rotating column 106 is provided at the center of the top surface of the first top plate 105. A first groove 107 is provided at the center of the lower surface of the base plate 101.

[0039] like Figures 1 to 12 As shown, in this embodiment, the first drive structure 200 includes a first motor 201. The output end of the first motor 201 is connected to a first rotating shaft via a first coupling 202. The top end of the first rotating shaft is fixedly connected to a third rotating column 203. A first driving gear 204 is fixedly sleeved on the outer peripheral wall of the third rotating column 203. The first driving gear 204 is located in the middle area surrounded by all the first driven gears 103, and the first driven gears 103 mesh with the first driving gear 204. The top of the third rotating column 203 is placed inside the first groove 107 and is rotatably connected via a bearing.

[0040] like Figures 1 to 12As shown, in this embodiment, the sorting platform 300 includes a platform body 301. A mounting groove 302 is formed at the center of the upper surface of the platform body 301. A first motor mounting base 307 is provided on the inner bottom surface of the mounting groove 302. Multiple ventilation holes 303 communicating with the mounting groove 302 are formed on the outer peripheral wall of the platform body 301. A support frame 304 composed of multiple columns is provided on the inner bottom surface of the mounting groove 302. A second top plate 305 is fixedly provided on the top surface of the support frame 304. A second groove 306 is formed at the center of the bottom surface of the second top plate 305. A ring-shaped groove is formed on the upper surface of the platform body 301. The platform body 301 has an annular groove 308. A lower support plate 309 is provided on the outer peripheral wall of the bottom of the platform body 301. A second motor mounting seat 310 is provided on the upper surface of the lower support plate 309. An upper support plate 311 is provided on the outer peripheral wall of the top of the platform body 301. A through hole 312 is provided on the upper support plate 311. The sorting structure 100 and the first drive structure 200 are located inside the support frame 304. The top of the support frame 304 is higher than the top surface of the platform body 301 in the vertical direction. The second rotating column 106 is rotatably disposed in the second groove 306. The first motor 201 is fixedly disposed on the first motor mounting seat 307.

[0041] like Figures 1 to 12 As shown, in this embodiment, the rotating structure 400 includes a turntable 401. An external gear ring 402 is fixedly sleeved on the outer peripheral wall of the top of the turntable 401. A pair of symmetrically arranged intelligent identification machines 403 are arranged on the upper surface of the turntable 401. A differentiation probe 406 is provided at the bottom of each intelligent identification machine 403. A support base 405 is provided on the upper surface of each turntable 401 located outside the intelligent identification machine 403. A roving inlet 404 is fixedly connected to the upper surface of each support base 405. A screening device is connected to the end of the roving inlet 404 facing the intelligent identification machine 403. The cylinder 408, with a probe end 407 at the end of each of the distinguishing probes 406, is located inside a screening cylinder 408. Each screening cylinder 408 has a screening outlet 409 on its side wall away from the roving inlet 404, which communicates with the interior of the screening cylinder 408. The bottom of the turntable 401 is rotatably disposed in the annular groove 308. The common side wall between the turntable 401 and the annular groove 308 is provided with a ring-shaped concave-convex structure that serves as a vertical limit. The lower surface of the outer toothed ring 402 is higher than the top surface of the platform body 301 in the vertical direction.

[0042] like Figures 1 to 12As shown, in this embodiment, the second drive structure 500 includes a second motor 501. The output end of the second motor 501 is connected to a vertically arranged second rotating shaft through a second coupling 502. A second driving gear 503 is provided at the top of the second rotating shaft. The external gear ring 402 meshes with the second driving gear 503. The second motor 501 is fixedly mounted on the second motor mounting base 310. The second rotating shaft vertically passes through the through hole 312, and the second rotating shaft and the through hole 312 are rotatably connected to each other through a bearing.

[0043] Working principle:

[0044] The roving enters from the roving inlet 404 and is inside the screening cylinder 408. Further, the intelligent identification machine 403, which is used to detect the diameter of the roving, judges the thickness of the roving by the probe end 407 at the end of the distinguishing probe 406. The intelligent identification machine 403 sends a signal based on the previous roving thickness result to start the second motor 501. The second motor 501 drives the second rotating shaft and the second drive gear 503 to rotate through the second coupling 502. Since the second drive gear 503 meshes with the outer gear ring 402, it drives the outer gear ring 402 and the turntable 401 to rotate, so that the rotating structure 400 as a whole corresponds to the outer position of the winding roller 104.

[0045] The operator initially winds the roving output from the screening outlet 409 onto the winding roller 104, then stops the second motor 501 and starts the first motor 201. The first motor 201 drives the first rotating shaft and the third rotating column 203 to rotate through the first coupling 202. The third rotating column 203 drives the first driving gear 204 on the outer periphery to rotate synchronously. Since the first driving gear 204 meshes with all the first driven gears 103, it drives the first driven gears 103 and the first rotating column 102 to rotate. The first rotating column 102 then drives the winding roller 104 at the top to rotate, thus achieving continuous winding of the roving.

[0046] When the roving thickness changes, the second motor 501 is restarted, and the process of the second motor 501 driving the rotating structure 400 to rotate is repeated, so that the rotating structure 400 corresponds to the outer position of the other winding roller 104. The operator will then pre-wind the roving output from the screening outlet 409 onto the winding roller 104 again. After that, the second motor 501 is stopped, and the first motor 201 is restarted, and the process of the first motor 201 driving the winding roller 104 to rotate is repeated, so as to realize the separate winding and sorting of rovings of different thicknesses on different winding rollers 104.

[0047] The above description is merely a preferred embodiment of this application and is not intended to limit this application. Various modifications and variations can be made to this application by those skilled in the art. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this application should be included within the protection scope of this application.

Claims

1. A roving precision sorting and winding device based on fineness detection, characterized in that: The system includes a sorting structure (100), a first driving structure (200), a sorting platform (300), a rotating structure (400), and a second driving structure (500). The first driving structure (200) is arranged below the sorting structure (100). The sorting structure (100) and the first driving structure (200) are integrally assembled in the central region of the sorting platform (300). The rotating structure (400) is rotatably disposed on the upper surface of the sorting platform (300). The second driving structure (500) is disposed on the outer peripheral wall of the sorting platform (300). The second driving structure (500) drives the rotating structure (400) to rotate.

2. The roving precision sorting and winding device based on fineness detection according to claim 1, characterized in that: The sorting structure (100) includes a base plate (101). Multiple mounting holes are provided around the upper surface of the base plate (101). Each mounting hole is fitted with a first rotating column (102). A first driven gear (103) is fixedly fitted on the bottom outer peripheral wall of the first rotating column (102). A winding roller (104) is provided on the top surface of each first rotating column (102). The top surfaces of all the winding rollers (104) are rotatably mounted on the bottom surface of a first top plate (105). A second rotating column (106) is provided at the center of the top surface of the first top plate (105). A first groove (107) is provided at the center of the lower surface of the base plate (101).

3. The roving precision sorting and winding device based on fineness detection according to claim 2, characterized in that: The first drive structure (200) includes a first motor (201), the output end of the first motor (201) is connected to a first rotating shaft through a first coupling (202), the top end of the first rotating shaft is fixedly connected to a third rotating column (203), and a first driving gear (204) is fixedly sleeved on the outer peripheral wall of the third rotating column (203); the first driving gear (204) is located in the middle area surrounded by all the first driven gears (103), and the first driven gears (103) mesh with the first driving gear (204); the top of the third rotating column (203) is placed inside the first groove (107) and is rotatably connected by a bearing.

4. The roving precision sorting and winding device based on fineness detection according to claim 3, characterized in that: The sorting platform (300) includes a platform body (301). A mounting groove (302) is provided at the center of the upper surface of the platform body (301). A first motor mounting base (307) is provided on the inner bottom surface of the mounting groove (302). Multiple ventilation holes (303) communicating with the mounting groove (302) are provided on the outer peripheral wall of the platform body (301). A support frame (304) composed of multiple columns is provided on the inner bottom surface of the mounting groove (302). A second top plate (305) is fixedly provided on the top surface of the support frame (304). A second groove (306) is provided at the center of the bottom surface of the second top plate (305). An annular groove (306) in the shape of a ring is provided on the upper surface of the platform body (301). 8) A lower support plate (309) is provided on the outer peripheral wall of the bottom of the platform body (301), and a second motor mounting seat (310) is provided on the upper surface of the lower support plate (309). An upper support plate (311) is provided on the outer peripheral wall of the top of the platform body (301), and a through hole (312) is provided on the upper support plate (311). The sorting structure (100) and the first drive structure (200) are located inside the support frame (304). The top of the support frame (304) is higher than the top surface of the platform body (301) in the vertical direction. The second rotating column (106) is rotatably arranged in the second groove (306). The first motor (201) is fixedly arranged on the first motor mounting seat (307).

5. The roving precision sorting and winding device based on fineness detection according to claim 4, characterized in that: The rotating structure (400) includes a turntable (401), on which an external gear ring (402) is fixedly fitted on the outer peripheral wall of the top of the turntable (401). A pair of symmetrically arranged intelligent identification machines (403) are provided on the upper surface of the turntable (401). A differentiation probe (406) is provided at the bottom of each intelligent identification machine (403). A support base (405) is provided on the upper surface of each turntable (401) located outside the intelligent identification machine (403). A roving inlet (404) is fixedly connected to the upper surface of each support base (405). A screening cylinder is connected to the end of the roving inlet (404) facing the intelligent identification machine (403). 408), each of the distinguishing probes (406) has a probe end (407) located inside a screening cylinder (408), and each screening cylinder (408) has a screening outlet (409) connected to the inside of the screening cylinder (408) on the side wall away from the roving inlet (404); the bottom of the turntable (401) is rotatably disposed in the annular groove (308), and the common side wall between the turntable (401) and the annular groove (308) is provided with a ring-shaped concave-convex structure that serves as a vertical limit, and the lower surface of the outer toothed ring (402) is higher than the top surface of the platform body (301) in the vertical direction.

6. The roving precision sorting and winding device based on fineness detection according to claim 5, characterized in that: The second drive structure (500) includes a second motor (501), the output end of the second motor (501) is connected to a vertically arranged second rotating shaft through a second coupling (502), and a second driving gear (503) is provided at the top of the second rotating shaft; the external gear ring (402) meshes with the second driving gear (503), the second motor (501) is fixedly mounted on the second motor mounting base (310), the second rotating shaft vertically passes through the through hole (312), and the second rotating shaft and the through hole (312) are rotatably connected to each other through a bearing.

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