One-side stable coating apparatus

By setting a sealing structure of float plate and conical ring inside the coating box, combined with a hot water circulation system and solenoid valve, the problem of unstable coating liquid supply is solved, the stable dipping of the coating gravure roller is achieved, and the production stability of the coating equipment is improved.

CN224542194UActive Publication Date: 2026-07-24ZHENGDARUI (JIANGSU) INTELLIGENT MFG CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
ZHENGDARUI (JIANGSU) INTELLIGENT MFG CO LTD
Filing Date
2025-06-20
Publication Date
2026-07-24

AI Technical Summary

Technical Problem

Some single-sided coating equipment has a main body that is not convenient for supplying and degassing the coating liquid, resulting in low stability of the coating gravure roller continuously dipping into the coating liquid.

Method used

A sealing structure consisting of a float plate, an inner conical ring, and an outer conical ring is installed inside the coating box. Combined with a hot water circulation system and a solenoid valve, the input of the coating liquid is controlled by liquid level changes, and the heating removes air bubbles, thus forming a sealing structure to improve the stability of the coating liquid.

Benefits of technology

The design of the heating and sealing structure effectively removes air bubbles from the coating solution, improves the stability of the coating gravure roller in absorbing the coating solution, and ensures the stability of continuous production.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a coating equipment technical field especially is a kind of single side stable coating equipment, including the coating box of single side coating equipment inside setting, step motor and coating gravure roll, when the liquid level of coating liquid inside coating box drops, until ring cylinder bottom end and control cylinder bottom end inner wall adhere contact, outside PLC controller controls solenoid valve, liquid supply pump starts, the liquid level of coating liquid inside coating box rises, until floating plate top and limit plate bottom end adhere contact, rubber ring of inner conical ring outside setting and rubber ring of outer conical ring inside setting adhere contact form plugging structure, the heat of hot water is heated to the coating liquid inside coating box through heat pipe and is handled, it is favorable to remove the bubble of coating liquid inside inclusion, the utility model is processed by above-mentioned setting, device main body is convenient to the internal coating liquid of single side coating equipment and carries out liquid defoaming treatment, for improving the stability that coating gravure roll continuous dips coating liquid.
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Description

Technical Field

[0001] This utility model relates to the field of coating equipment technology, specifically a single-sided stable coating equipment. Background Technology

[0002] Coating refers to a continuous process in which a slurry is applied to the surface of a thin film substrate and then dried in an oven. It uses a combination of a coating gravure roller, a coating box, and a flexible scraper to coat the thin film substrate. Taking the single-sided coating equipment mentioned above as an example.

[0003] Some single-sided coating equipment has a main body that makes it inconvenient to supply and degas the coating liquid inside the equipment, resulting in low stability of the coating gravure roller continuously dipping into the coating liquid. Therefore, a single-sided stable coating equipment is proposed to address the above problem. Summary of the Invention

[0004] The purpose of this invention is to provide a single-sided stable coating device to solve the problem that some single-sided coating devices are inconvenient to supply and defoam the coating liquid inside the device, resulting in low stability of the coating gravure roller continuously dipping into the coating liquid.

[0005] To achieve the above objectives, this utility model provides the following technical solution:

[0006] A single-sided stable coating device includes a coating box, a stepper motor, and a coating gravure roller disposed inside the single-sided coating device. The stepper motor is fixedly mounted at the front end of the coating box, and the coating gravure roller is fixedly mounted at the end of the stepper motor spindle. Two wing plates are symmetrically fixedly mounted on the top left and top right sides of the coating box. A flexible scraper is fixedly mounted on the top of the right wing plate. A sleeve is fixedly mounted inside the bottom end of the coating box, and a control cylinder is fixedly mounted at the bottom end of the sleeve. A water inlet tank and a water outlet tank are fixedly mounted at the bottom end of the coating box. A heat-conducting pipe is fixedly connected to the water inlet tank and the water outlet tank. A limit plate is fixedly mounted on the inner wall of the left end of the coating box. A connecting rod is mounted at the bottom of the limit plate. A float plate is fixedly mounted at the top end of the connecting rod. An inner conical ring is fixedly mounted on the outer side of the bottom of the connecting rod. A ring cylinder is fixedly mounted at the bottom end of the inner conical ring. An outer conical ring is fixedly mounted on the inner wall of the control cylinder. The bottom end of the control cylinder is connected to a solenoid valve device.

[0007] Preferably, the bottom port of the water inlet tank is connected to the water inlet pipe of the external hot water circulation system, and the bottom port of the water outlet tank is connected to the drainage pipe of the external hot water circulation system.

[0008] Preferably, a connecting pipe is fixedly connected to the inside of the left end of the coating box and the inside of the left end of the control cylinder.

[0009] Preferably, the annular cylinder has a through hole inside, and the connecting rod is slidably disposed with a rubber ring disposed inside the sleeve.

[0010] Preferably, the rubber ring on the outer side of the inner conical ring is in close contact with the rubber ring on the inner side of the outer conical ring.

[0011] Compared with the prior art, the beneficial effects of this utility model are:

[0012] In this invention, when the liquid level of the coating liquid inside the coating box drops until the bottom end of the ring cylinder contacts the inner wall of the bottom end of the control cylinder, the external PLC controller controls the solenoid valve and the liquid supply pump to start, which is used to input the coating liquid into the coating box. The liquid level of the coating liquid inside the coating box rises until the top of the float plate contacts the bottom end of the limit plate. The rubber ring set on the outer side of the inner cone ring and the rubber ring set on the inner side of the outer cone ring contact each other to form a sealing structure. The heat of the hot water is used to heat the coating liquid inside the coating box through the heat conduction pipe, which is beneficial to remove the air bubbles trapped inside the coating liquid. Through the above settings, the main body of the device can conveniently supply liquid and degas the coating liquid inside the single-sided coating equipment, which is used to improve the stability of the coating gravure roller continuously dipping the coating liquid. Attached Figure Description

[0013] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0014] Figure 2 This is a schematic cross-sectional view of the coating box, coating gravure roller, and wing plate of this utility model.

[0015] Figure 3 This utility model Figure 2 A magnified structural diagram at point A;

[0016] Figure 4 This is a cross-sectional structural diagram of the sleeve and control cylinder of this utility model;

[0017] Figure 5 This utility model Figure 4 A magnified structural diagram at point B;

[0018] Figure 6 This utility model Figure 4 A magnified structural diagram at point C;

[0019] Figure 7 This is a schematic diagram of the combined structure of the water inlet tank, water outlet tank, and heat conduction pipe of this utility model.

[0020] In the diagram: 1. Coating box; 2. Stepper motor; 3. Coating gravure roller; 4. Wing plate; 5. Flexible scraper; 6. Sleeve; 7. Control cylinder; 8. Water inlet tank; 9. Water outlet tank; 10. Heat conduction pipe; 11. Limiting plate; 12. Connecting rod; 13. Float plate; 14. Inner conical ring; 15. Ring cylinder; 16. Outer conical ring. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0022] In the embodiments of this utility model, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicate the orientation or positional relationship based on the position or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations of this utility model. In addition, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance. Similarly, words such as "a," "one," or "the" do not indicate a quantity limitation, but rather indicate the presence of at least one. Words such as "comprising" or "including" mean that the element or object preceding the word covers the element or object listed after the word and its equivalents, without excluding other elements or objects.

[0023] Furthermore, in the embodiments of this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "linking" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. For those skilled in the art, the specific meaning of the above terms in this utility model can be understood according to the specific circumstances.

[0024] Please see Figure 1-7 This utility model provides a technical solution:

[0025] A single-sided stable coating device includes a coating box 1, a stepper motor 2, and a coating gravure roller 3 disposed inside the single-sided coating device. The stepper motor 2 is fixedly mounted at the front end of the coating box 1, and the coating gravure roller 3 is fixedly mounted at the end of the main shaft of the stepper motor 2. Two wing plates 4 are symmetrically fixedly mounted on the top left and top right sides of the coating box 1. A flexible scraper 5 is fixedly mounted on the top of the right wing plate 4. A sleeve 6 is fixedly mounted inside the bottom end of the coating box 1, and a control cylinder 7 is fixedly mounted at the bottom end of the sleeve 6. The end is fixedly equipped with an inlet tank 8 and an outlet tank 9. A heat conduction pipe 10 is fixedly connected to the inlet tank 8 and the outlet tank 9. A limit plate 11 is fixedly installed on the inner wall of the left end of the coating box 1. A connecting rod 12 is installed at the bottom of the limit plate 11. A float plate 13 is fixedly installed at the top of the connecting rod 12. An inner conical ring 14 is fixedly installed on the outer side of the bottom of the connecting rod 12. A ring cylinder 15 is fixedly installed at the bottom end of the inner conical ring 14. An outer conical ring 16 is fixedly installed on the inner wall of the control cylinder 7. The bottom end of the control cylinder 7 is connected to the solenoid valve device.

[0026] The bottom port of the water inlet tank 8 is connected to the water inlet pipe of the external hot water circulation system, and the bottom port of the water outlet tank 9 is connected to the drain pipe of the external hot water circulation system. Through the above configuration, the heat of the hot water is used to heat the coating liquid inside the coating box 1 through the heat conduction pipe 10, which helps to remove the air bubbles trapped inside the coating liquid.

[0027] A connecting pipe is fixedly connected to the inside of the left end of the coating box 1 and the inside of the left end of the control cylinder 7. Through the above arrangement, the coating box 1 and the control cylinder 7 are connected.

[0028] The ring cylinder 15 has a through hole inside, and the connecting rod 12 is slidably connected to the rubber ring inside the sleeve 6. Through the above arrangement, the connecting rod 12, float plate 13, inner cone ring 14 and ring cylinder 15 form an integrated valve stem assembly.

[0029] The rubber ring on the outer side of the inner cone ring 14 is in close contact with the rubber ring on the inner side of the outer cone ring 16. Through the above arrangement, a sealing structure is formed between the inner cone ring 14 and the outer cone ring 16.

[0030] Work process: This utility model provides a single-sided stable coating device. The main body of the device facilitates the supply and degassing treatment of the coating liquid inside the single-sided coating device, which is used to improve the stability of the coating gravure roller 3 continuously dipping into the coating liquid.

[0031] The bottom of the solenoid valve device is connected to the liquid supply tank via an external liquid supply pump. The external hot water circulation system, solenoid valve, liquid supply pump, and stepper motor 2 are controlled by an external PLC controller. The external hot water circulation system, solenoid valve, liquid supply pump, and stepper motor 2 are electrically connected via an external power supply device.

[0032] The connecting rod 12, float 13, inner conical ring 14, and ring cylinder 15 form an integrated valve stem assembly. When the liquid level of the coating liquid inside the coating box 1 drops, the connecting rod 12, float 13, inner conical ring 14, and ring cylinder 15 move downwards until the bottom end of the ring cylinder 15 contacts the inner wall of the bottom end of the control cylinder 7. The collision between the bottom end of the ring cylinder 15 and the inner wall of the control cylinder 7 generates noise. The external noise sensing component receives the signal, and the external PLC controller controls the solenoid valve and the liquid supply pump to start. The internal structure of the connecting pipe between the control cylinder 7, the coating box 1, and the control cylinder 7 is interconnected, used to input the coating liquid into the coating box 1. The coating liquid level inside the coating box 1 rises until the top of the float plate 13 contacts the bottom of the limiting plate 11. The rubber ring on the outer side of the inner cone ring 14 and the rubber ring on the inner side of the outer cone ring 16 contact each other to form a sealing structure. The bottom port of the water inlet tank 8 is connected to the water inlet pipe of the external hot water circulation system, and the bottom port of the water outlet tank 9 is connected to the drainage pipe of the external hot water circulation system. The heat of the hot water is used to heat the coating liquid inside the coating box 1 through the heat conduction pipe 10, which helps to remove air bubbles trapped inside the coating liquid and improves the stability of the coating gravure roller 3 continuously dipping into the coating liquid.

[0033] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A single-sided stable coating device, comprising a coating box (1), a stepper motor (2), and a coating gravure roller (3) disposed inside the single-sided coating device, characterized in that: A stepper motor (2) is fixedly installed at the front end of the coating box (1), and a coating gravure roller (3) is fixedly installed at the end of the main shaft of the stepper motor (2). Two wing plates (4) are symmetrically fixedly installed on the top left and top right sides of the coating box (1). A flexible scraper (5) is fixedly installed on the top of the right wing plate (4). A sleeve (6) is fixedly installed inside the bottom end of the coating box (1). A control cylinder (7) is fixedly installed at the bottom end of the sleeve (6). A water inlet tank (8) and a water outlet tank (9) are fixedly installed at the bottom end of the coating box (1). 8) A heat-conducting pipe (10) is fixedly connected to the water outlet tank (9). A limiting plate (11) is fixedly installed on the inner wall of the left end of the coating box (1). A connecting rod (12) is installed at the bottom of the limiting plate (11). A float plate (13) is fixedly installed at the top of the connecting rod (12). An inner cone ring (14) is fixedly installed on the outer side of the bottom of the connecting rod (12). A ring cylinder (15) is fixedly installed at the bottom end of the inner cone ring (14). An outer cone ring (16) is fixedly installed on the inner wall of the control cylinder (7). The bottom end of the control cylinder (7) is connected to the solenoid valve device.

2. The single-sided stable coating equipment according to claim 1, characterized in that: The bottom port of the water inlet tank (8) is connected to the water inlet pipe of the external hot water circulation system, and the bottom port of the water outlet tank (9) is connected to the drainage pipe of the external hot water circulation system.

3. The single-sided stable coating equipment according to claim 1, characterized in that: The coating box (1) and the control cylinder (7) are fixedly connected by a connecting pipe.

4. The single-sided stable coating equipment according to claim 1, characterized in that: The ring cylinder (15) has a through hole inside, and the connecting rod (12) slides with the rubber ring inside the sleeve (6).

5. The single-sided stable coating equipment according to claim 1, characterized in that: The rubber ring on the outer side of the inner conical ring (14) is in contact with the rubber ring on the inner side of the outer conical ring (16).