A photovoltaic profile punching apparatus
By combining the design of the pushing mechanism, guiding components, and clamping parts, the problems of inaccurate feeding and unstable punching in photovoltaic profile punching equipment are solved, achieving efficient and accurate profile punching and waste disposal, thereby improving production efficiency and assembly quality.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- ZHEJIANG LICHAN NEW ENERGY TECH DEV CO LTD
- Filing Date
- 2025-07-15
- Publication Date
- 2026-07-24
AI Technical Summary
Existing photovoltaic profile punching equipment suffers from inconsistent feeding accuracy and insufficient stability of the punching mechanism, resulting in low production efficiency and poor assembly quality.
The design employs a combination of a pushing mechanism, a pushing guide assembly, a clamping component, and a punching mechanism. It utilizes a servo motor to drive a lead screw and slider structure to achieve precise pushing of the profile, combines a lifting column and a punching die for efficient punching, and uses rolling wheels to guide and prevent the profile from swaying. A collection box is also provided to collect waste materials.
It improves the feeding accuracy and punching stability of profiles, enhances production efficiency, ensures punching consistency and assembly quality, and reduces the convenience of waste disposal.
Smart Images

Figure CN224542857U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of photovoltaic profile processing technology, and in particular to a photovoltaic profile punching equipment. Background Technology
[0002] In the development of the photovoltaic industry, the processing quality and efficiency of photovoltaic profiles have a significant impact on the performance and cost of the entire photovoltaic system. Among these processes, punching is one of the key steps in photovoltaic profile processing.
[0003] However, existing photovoltaic profile punching equipment has some problems. For example, some equipment uses manual feeding, which makes it difficult to guarantee feeding accuracy, resulting in inconsistent punching spacing and affecting the assembly quality of photovoltaic profiles. Some equipment also suffers from insufficient stability of the punching mechanism, slow punching speed, and low production efficiency. Therefore, we propose a photovoltaic profile punching equipment to solve these problems. Utility Model Content
[0004] This invention provides a photovoltaic profile punching device, which solves the technical problems of poor stability and low precision in current photovoltaic profile punching devices.
[0005] To solve the above-mentioned technical problems, this utility model provides a photovoltaic profile punching device, including a punching platform and a punching frame fixed on the punching platform. A punching mechanism is provided inside the punching frame. A pushing platform is provided on one side of the punching platform. A pushing mechanism is provided at the end of the pushing platform away from the punching mechanism. The pushing mechanism is also provided with a clamping component and pushing guide components on both sides along the pushing direction of the pushing mechanism.
[0006] Preferably, the pushing mechanism includes a servo motor, the output end of which is fixed with a lead screw, a slider is threaded onto the lead screw, and a groove is provided on the pushing platform, with the slider slidably disposed within the groove.
[0007] The above technical solution is adopted: the pushing mechanism includes a servo motor, the output end of the servo motor is fixed with a lead screw, the lead screw is threadedly connected to a slider, the pushing platform is provided with a slide groove, the slider is slidably set in the slide groove, the rotation of the servo motor is controlled to drive the lead screw to rotate, thereby controlling the slider to move on the pushing platform, and thus pushing the profile body to move into the punching mechanism for punching.
[0008] Preferably, the clamping component includes a fixed bracket, which is fixed to the slider. A pull rod is provided inside the fixed bracket. A pull hand ring is provided at the top of the pull rod. A pressure plate is fixed at the bottom of the pull rod. A spring is sleeved on the pull rod.
[0009] The above technical solution is adopted as follows: the clamping component includes a fixed bracket, which is fixed to the slider. A pull rod is provided inside the fixed bracket. A pull hand ring is provided at the top of the pull rod, and a pressure plate is fixed at the bottom of the pull rod. A spring is sleeved on the pull rod. Pulling the pull hand ring upward will compress the spring, and the pull rod will pull the pressure plate upward. When the end of the profile body is completely placed under the pressure plate, the pull hand ring is released. Under the action of the spring, the pressure plate presses the profile body, thereby improving the efficiency of pushing the profile body.
[0010] Preferably, the fixing bracket is in the shape of an inverted L.
[0011] The above technical solution is adopted: the fixed bracket is inverted L-shaped, and the fixed bracket can assist in pushing the profile body to move.
[0012] Preferably, positioning baffles are also fixed on both sides of the fixed bracket.
[0013] The above technical solution is adopted: positioning baffles are also fixed on both sides of the fixed bracket. On the one hand, the positioning baffles can assist the pushing mechanism in pushing the profile body. On the other hand, the positioning baffles can determine whether the profile body is placed upright by whether the end of the profile body is completely attached to the positioning baffle, thereby avoiding affecting the accuracy of subsequent punching.
[0014] Preferably, the punching mechanism includes a lifting column and a punching die, the lifting column is fixed on the punching frame, and the punching die is disposed inside the punching frame.
[0015] The above technical solution is adopted: the punching mechanism includes a lifting column and a punching die. The lifting column is fixed on the punching machine frame, and the punching die is set inside the punching machine frame. The profile body is punched by the cooperation of the lifting column and the punching die.
[0016] Preferably, the horizontal height of the pushing platform is the same as the horizontal height of the punching platform.
[0017] The above technical solution is adopted: by making the horizontal height of the pushing platform the same as that of the punching platform, the profile body located on the pushing platform can be smoothly pushed onto the punching platform for punching operation.
[0018] Preferably, the push guide component includes a rolling wheel, a rolling shaft is disposed inside the rolling wheel, the rolling shaft is rotatably disposed on the push platform, and a plurality of rolling wheels and rolling shafts are disposed and arranged linearly along the push direction of the push mechanism.
[0019] The above technical solution is adopted: the push guide component includes a rolling wheel, a rolling shaft is set inside the rolling wheel, the rolling shaft is rotatably set on the push platform, and there are several rolling wheels and rolling shafts, which are arranged linearly along the push direction of the push mechanism. This can assist the push mechanism in pushing the profile body. First, it can make the push of the profile body more effective. Second, it can prevent the profile body from swinging left and right during the push and punching process, thus preventing the problem of inaccurate punching.
[0020] Preferably, the punching mechanism is positioned in the pushing direction of the pushing mechanism.
[0021] The above technical solution is adopted: the punching mechanism is positioned in the pushing direction of the pushing mechanism, so that the profile body pushed by the pushing mechanism can be punched under the punching mechanism.
[0022] Preferably, a collection box is also provided at the bottom of the punching platform.
[0023] The above technical solution is adopted: a collection box is also set at the bottom of the punching platform. When the punching platform punches the profile body, it will cut off the waste material. The collection box is used to collect the cut-off waste material.
[0024] Compared with related technologies, this utility model has the following beneficial effects: 1. Compared with traditional punching equipment, this utility model features a pushing mechanism, a pushing guide component, a punching platform, and a punching frame fixed on the punching platform. The punching frame houses the punching mechanism, and a pushing platform is located on one side of the punching platform. The pushing mechanism is located at the end of the pushing platform furthest from the punching mechanism. The pushing mechanism also includes a clamping component and pushing guide components on both sides along the pushing direction. Before operation, the end of the profile body is clamped onto the pushing mechanism using the clamping component. The pushing mechanism is then activated, pushing the profile body on the pushing platform towards the punching mechanism on the punching platform for punching. After punching is complete, the pushing mechanism is reversed and removed from the punching mechanism. The pushing mechanism improves pushing efficiency; the clamping component firmly secures the profile during pushing; and the pushing guide component enhances the pushing effect and prevents the profile body from swaying left and right during punching, thus preventing inaccurate punching. Attached Figure Description
[0025] Figure 1 This is a side view of a photovoltaic profile punching device; Figure 2 This is a front view structural diagram of a photovoltaic profile punching equipment; Figure 3This is a top view of a photovoltaic profile punching device; Figure 4 This is a schematic diagram of a photovoltaic profile punching machine located on a pushing platform; Figure 5 This is a schematic diagram of the pushing mechanism and clamping components in a photovoltaic profile punching equipment.
[0026] Numbered in the diagram: 1. Punching platform; 2. Punching frame; 3. Punching mechanism; 31. Punching die; 32. Lifting column; 4. Pushing platform; 41. Slide groove; 5. Pushing mechanism; 51. Servo motor; 52. Lead screw; 53. Slider; 6. Clamping component; 61. Fixed bracket; 62. Spring; 63. Pulling rod; 64. Pulling hand ring; 65. Pressure plate; 7. Pushing guide assembly; 71. Rolling wheel; 72. Rolling shaft; 8. Collection box; 9. Positioning baffle; 10. Profile body. Detailed Implementation
[0027] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the protection scope of the present utility model.
[0028] Example 1
[0029] like Figures 1-5 As shown, a photovoltaic profile punching equipment includes a punching platform 1 and a punching frame 2 fixed on the punching platform 1. A punching mechanism 3 is provided inside the punching frame 2. A pushing platform 4 is provided on one side of the punching platform 1. A pushing mechanism 5 is provided at the end of the pushing platform 4 away from the punching mechanism 3. A clamping component 6 is also provided on the pushing mechanism 5, and pushing guide components 7 are provided on both sides along the pushing direction of the pushing mechanism 5. A punching mechanism 3 is installed inside the punching frame 2. A pushing platform 4 is installed on one side of the punching platform 1. A pushing mechanism 5 is installed on the end of the pushing platform 4 away from the punching mechanism 3. The pushing mechanism 5 is also equipped with a clamping component 6 and pushing guide components 7 on both sides along the pushing direction of the pushing mechanism 5. Before the equipment starts working, the end of the profile body 10 is clamped and placed on the pushing mechanism 5 by the clamping component 6. The pushing mechanism 5 is started to push the profile body 10 on the pushing platform 4 toward the punching mechanism 3 on the punching platform 1 for punching. After the punching is completed, the pushing mechanism 5 is controlled to reverse and move out of the punching mechanism 3, and the punched profile body 10 can be removed. The pushing mechanism 5 can improve the pushing efficiency; the clamping component 6 can firmly fix the profile during the pushing process; the pushing guide components 7 can improve the pushing effect of the profile body 10 and prevent the profile body 10 from swinging left and right during the pushing and punching process, thus preventing the problem of inaccurate punching.
[0030] Example 2
[0031] like Figures 1-5 As shown, the pushing mechanism 5 includes a servo motor 51, and a lead screw 52 is fixed to the output end of the servo motor 51. A slider 53 is threadedly connected to the lead screw 52. A slide groove 41 is provided on the pushing platform 4. The slider 53 is slidably disposed in the slide groove 41. The rotation of the servo motor 51 is controlled to drive the lead screw 52 to rotate, thereby controlling the slider 53 to move on the pushing platform 4, which in turn can push the profile body 10 to move into the punching mechanism 3 for punching. The clamping component 6 includes a fixed bracket 61, which is fixed to the slider 53. A pull rod 63 is provided inside the fixed bracket 61. A pull hand ring 64 is provided at the top of the pull rod 63. A pressure plate 65 is fixed at the bottom of the pull rod 63. A spring 62 is sleeved on the pull rod 63. Pulling the pull hand ring 64 upward compresses the spring 62, and the pull rod 63 pulls the pressure plate 65 upward. When the end of the profile body 10 is completely placed under the pressure plate 65, the pull hand ring 64 is released. Under the force of the spring 62, the pressure plate 65 presses the profile body 10, thereby improving the efficiency of pushing the profile body 10. The fixed bracket 61 is inverted L-shaped. The fixed bracket 61 can assist in pushing the profile body 10 to move. The fixed bracket 61 is also fixed with positioning baffles 9 on both sides. On the one hand, the positioning baffles 9 can assist the pushing mechanism 5 in pushing the profile body 10. On the other hand, the positioning baffles 9 can determine whether the profile body 10 is placed upright by whether the end of the profile body 10 is completely attached to the positioning baffles 9, so as to avoid affecting the accuracy of subsequent punching. The punching mechanism 3 includes a lifting column 32 and a punching die 31. The lifting column 32 is fixed on the punching frame 2, and the punching die 31 is set inside the punching frame 2. The profile body 10 is punched by the cooperation of the lifting column 32 and the punching die 31. The horizontal height of the pushing platform 4 is the same as the horizontal height of the punching platform 1, so that the profile body 10 located on the pushing platform 4 can be smoothly pushed to the punching platform 1 for punching operation. The push guide component 7 includes a rolling wheel 71, and a rolling shaft 72 is provided inside the rolling wheel 71. The rolling shaft 72 is rotatably mounted on the push platform 4. Several rolling wheels 71 and rolling shafts 72 are provided and are arranged linearly along the push direction of the push mechanism 5. They can assist the push mechanism 5 in pushing the profile body 10. First, they can make the push effect of the profile body 10 better. Second, they can prevent the profile body 10 from swinging left and right during the push and punching process, thus preventing the problem of inaccurate punching. The punching mechanism 3 is positioned in the pushing direction of the pushing mechanism 5, so that the profile body 10 pushed by the pushing mechanism 5 can be punched under the punching mechanism 3. A collection box 8 is also provided at the bottom of the punching platform 1. When the punching platform 1 punches the profile body 10, it will cut off the waste material. The collection box 8 is used to collect the cut-off waste material.
[0032] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A photovoltaic profile punching device, comprising a punching platform (1) and a punching frame (2) fixed on the punching platform (1), wherein a punching mechanism (3) is provided inside the punching frame (2), characterized in that, A pushing platform (4) is provided on one side of the punching platform (1). A pushing mechanism (5) is provided on one end of the pushing platform (4) away from the punching mechanism (3). A clamping component (6) is also provided on the pushing mechanism (5), and pushing guide components (7) are provided on both sides along the pushing direction of the pushing mechanism (5).
2. The photovoltaic profile punching equipment according to claim 1, characterized in that, The pushing mechanism (5) includes a servo motor (51), and a lead screw (52) is fixed at the output end of the servo motor (51). A slider (53) is threaded onto the lead screw (52). A groove (41) is provided on the pushing platform (4), and the slider (53) is slidably disposed in the groove (41).
3. The photovoltaic profile punching equipment according to claim 1, characterized in that, The clamping component (6) includes a fixed bracket (61) fixed on the slider (53), a pull rod (63) is provided inside the fixed bracket (61), a pull hand ring (64) is provided at the top of the pull rod (63), a pressure plate (65) is fixed at the bottom of the pull rod (63), and a spring (62) is sleeved on the pull rod (63).
4. The photovoltaic profile punching equipment according to claim 3, characterized in that, The fixed bracket (61) is inverted L-shaped.
5. A photovoltaic profile punching device according to claim 4, characterized in that, Positioning baffles (9) are also fixed on both sides of the fixed bracket (61).
6. The photovoltaic profile punching equipment according to claim 1, characterized in that, The punching mechanism (3) includes a lifting column (32) and a punching die (31). The lifting column (32) is fixed on the punching frame (2), and the punching die (31) is set inside the punching frame (2).
7. A photovoltaic profile punching device according to claim 1, characterized in that, The horizontal height of the pushing platform (4) is the same as that of the punching platform (1).
8. A photovoltaic profile punching device according to claim 1, characterized in that, The push guide component (7) includes a rolling wheel (71), and a rolling shaft (72) is provided inside the rolling wheel (71). The rolling shaft (72) is rotatably mounted on the push platform (4). There are several rolling wheels (71) and rolling shafts (72), and they are arranged linearly along the push direction of the push mechanism (5).
9. A photovoltaic profile punching device according to claim 1, characterized in that, The punching mechanism (3) is positioned in the pushing direction of the pushing mechanism (5).
10. A photovoltaic profile punching device according to claim 1, characterized in that, A collection box (8) is also provided at the bottom of the punching platform (1).