A casting robot with an extended arm

By designing an adjustable-length extended arm for the casting robot, the problem of limited applicability in existing technologies has been solved. This design enables flexible adjustment of the extended arm length and convenient installation of the casting spoon, thereby improving the applicability and operational efficiency of the equipment.

CN224543119UActive Publication Date: 2026-07-24ZHECHUAN ROBOT (SUZHOU) CO LTD
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Patent Information

Application Number
CN202521601136.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-07-30
Publication Date
2026-07-24
Estimated Expiration
2035-07-30

AI Technical Summary

Technical Problem

The application scope of existing extended arms for casting robots is limited, requiring the customization of extended arms of different lengths to adapt to different installation positions, which reduces applicability.

Method used

An extended arm for a casting robot, comprising a fixed extended arm and a movable extended arm, is designed. The movable extended arm is driven by a first drive motor to move on the fixed extended arm to achieve length adjustment, and the casting ladle is driven by a second drive motor to rotate. The casting ladle can be installed and replaced by a positioning pin and a locking threaded rod.

Benefits of technology

The application range and capacity of the extended casting arm have been improved, and the flexible adjustment of the extended arm length and convenient installation of the casting spoon have been achieved, thereby enhancing the adaptability and operating efficiency of the equipment.

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Abstract

The utility model relates to the technical field of casting lengthened arm, and disclose a kind of lengthened arm for casting robot, including robot main body arm, one end of robot main body arm is equipped with fixed lengthened arm, fixed lengthened arm one end is equipped with the movable lengthened arm of fixed lengthened arm sliding connection, movable lengthened arm one end is equipped with casting ladle, one end of movable lengthened arm is equipped with first drive motor, first drive motor is used to drive movable lengthened arm to move on fixed lengthened arm, movable lengthened arm side is equipped with second drive motor, and second drive motor is used to drive casting ladle to rotate. In the utility model, movable lengthened arm can be driven to move in fixed lengthened arm by first drive motor, the position of movable lengthened arm on fixed lengthened arm is adjusted, the effect that overall lengthened arm length is adjusted is realized, and the application range of the casting lengthened arm is improved.
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Description

Technical Field

[0001] This utility model relates to the field of casting extension arm technology, specifically an extension arm for a casting robot. Background Technology

[0002] With the rapid development of industrial automation, industrial robots have been widely used in the molten metal casting process.

[0003] A search revealed a patent, CN211614298U, which discloses a dedicated extended arm for a casting robot. This extended arm includes a dedicated extended arm, a drive mechanism, a harmonic reducer, a sprocket and chain transmission mechanism, a mounting base, and a rotating shaft. One end of the extended arm has a connecting part for connection with the sixth axis of the casting robot, and the other end has a mounting base. The drive mechanism is mounted on the extended arm, the harmonic reducer is installed inside the extended arm, and the rotating shaft is rotatably connected to the mounting base. A sprocket and chain transmission mechanism is provided between the rotating shaft and the harmonic reducer. Installing the harmonic reducer inside the extended arm reduces interference with the arm's movement and improves its service life. The drive mechanism independently drives the rotating shaft, meaning the rotation of the ladle is controlled by an independent drive mechanism, solving the problem caused by the ladle occupying the sixth axis of the casting robot.

[0004] The aforementioned patents have significant beneficial effects, but in practical application, they still have the following shortcomings:

[0005] The aforementioned comparative documents achieve the effect of extending the arm of the casting robot by fixing a longer extension arm to one end. However, in reality, the installation position of each casting robot is different, requiring the installation of extension arms of different lengths. This necessitates customization of the extension arm, reducing the applicability of the casting extension arm. Therefore, there is an urgent need in the field to improve the extension arm for casting robots to overcome the shortcomings of the existing technology. Utility Model Content

[0006] In view of the shortcomings of the existing technology, this utility model provides an extended arm for casting robots, thereby improving the applicability of the extended arm.

[0007] To achieve the above objectives, the present invention provides the following technical solution: an extended arm for a casting robot, comprising a robot main arm, a fixed extended arm at one end of the robot main arm, a movable extended arm slidably connected to the fixed extended arm at one end of the fixed extended arm, a casting spoon at one end of the movable extended arm, a first drive motor at one end of the movable extended arm for driving the movable extended arm to move on the fixed extended arm, and a second drive motor on one side of the movable extended arm for driving the casting spoon to rotate.

[0008] Preferably, a first sliding groove adapted to the movable extended arm is provided on one side of the fixed extended arm, a sliding block is fixedly installed on one side of the movable extended arm, a second sliding groove adapted to the sliding block is provided on the inner side wall of the first sliding groove, and a drive screw threadedly connected to the sliding block is rotatably connected to the inner side wall of the second sliding groove, and a first drive motor drives the drive screw to rotate.

[0009] Preferably, one end of the movable extended arm is rotatably connected to a rotating shaft extending to the outside of the opposite side of the movable extended arm. Both ends of the rotating shaft are fixedly mounted with connecting plates, and a connecting frame connected to the two connecting plates is fixedly mounted on one side of the casting spoon.

[0010] Preferably, the number of casting spoons is one or more.

[0011] Preferably, a polygonal positioning slot is provided on the side of the connecting plate away from the rotation axis and on the opposite side of the connecting frame. A positioning pin adapted to the positioning slot is provided between the two connecting plates and one connecting frame or between the two connecting plates and several connecting frames. A locking threaded rod is provided through the positioning pin, and a locking nut is threaded to one end of the locking threaded rod.

[0012] Preferably, a fixed post is fixedly installed at the end of the robot's main arm away from the fixed extension arm, and a third drive motor for driving the robot's main arm is fixedly installed inside the fixed post.

[0013] Preferably, a mounting plate is fixedly installed at the lower end of the fixed column.

[0014] Preferably, the movable extension arm is hollow, the output end of the second drive motor extends into the movable extension arm, and sprockets are fixedly installed on both the side of the output end of the second drive motor and the side of the rotating shaft, and a chain for driving is provided between the sides of the two sprockets.

[0015] To address the shortcomings of existing technologies, this utility model provides an extended arm for a casting robot, overcoming these deficiencies. The beneficial effects of this utility model are as follows:

[0016] 1. In this utility model, the first drive motor can drive the movable extension arm to move within the fixed extension arm, and adjust the position of the movable extension arm on the fixed extension arm to achieve the effect of adjusting the overall length of the extension arm, thereby improving the applicability of the cast extension arm.

[0017] 2. In this utility model, by setting the number of casting spoons to one or more, the capacity of the molten casting can be transferred at one time, thereby improving the applicability of the overall casting device.

[0018] 3. In this utility model, by setting a positioning pin, a connecting plate, a locking threaded rod, a locking nut, and a positioning slot, it is convenient to install or replace one or more casting ladles later.

[0019] Other features and advantages of this invention will be set forth in the description which follows, and will be apparent in part from the description, or may be learned by practicing the invention. The objects and other advantages of this invention can be realized and obtained by means of the structures pointed out in the description, claims, and drawings. Attached Figure Description

[0020] The accompanying drawings are provided to further understand the present invention and form part of the specification. They are used together with the embodiments of the present invention to explain the present invention and do not constitute a limitation thereof.

[0021] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0022] Figure 2 This is a schematic diagram of the structure of several casting spoons after installation in this utility model;

[0023] Figure 3 This is a schematic diagram of the structure of the fixed extension arm in this utility model;

[0024] Figure 4 This is a schematic diagram of the movable extended arm in this utility model;

[0025] Figure 5 This is a schematic diagram showing the separate positioning pin and positioning slot in this utility model;

[0026] Figure 6 for Figure 4 Enlarged structural diagram at point A in the middle.

[0027] In the diagram: 1. Robot main arm; 2. Fixed extension arm; 3. Movable extension arm; 4. Casting spoon; 5. First drive motor; 6. Second drive motor; 7. First sliding groove; 8. Sliding block; 9. Second sliding groove; 10. Drive screw; 11. Rotary shaft; 12. Connecting plate; 13. Connecting frame; 14. Positioning pin; 15. Positioning slot; 16. Locking threaded rod; 17. Locking nut; 18. Fixed column; 19. Third drive motor; 20. Mounting plate. Detailed Implementation

[0028] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0029] Example 1

[0030] Please see Figures 1-6 An extended arm for a casting robot includes a main robot arm 1, a fixed extended arm 2 at one end of the main robot arm 1, a movable extended arm 3 slidably connected to the fixed extended arm 2 at one end of the fixed extended arm 2, a casting ladle 4 at one end of the movable extended arm 3, a first drive motor 5 at one end of the movable extended arm 3 for driving the movable extended arm 3 to move on the fixed extended arm 2, a second drive motor 6 on one side of the movable extended arm 3 for driving the casting ladle 4 to rotate, a first sliding groove 7 adapted to the movable extended arm 3 on one side of the fixed extended arm 2, a sliding block 8 fixedly installed on one side of the movable extended arm 3, and a sliding block 8 formed on the inner wall of the first sliding groove 7. The second sliding groove 9 is adapted to block 8. The inner wall of the second sliding groove 9 is rotatably connected to a drive screw 10 that is threadedly connected to the sliding block 8. The first drive motor 5 drives the drive screw 10 to rotate. One end of the movable extended arm 3 is rotatably connected to a rotating shaft 11 that extends to the outside of the opposite side of the movable extended arm 3. Both ends of the rotating shaft 11 are fixedly mounted with connecting plates 12. A connecting frame 13 connected to the two connecting plates 12 is fixedly mounted on one side of the casting spoon 4. The movable extended arm 3 is hollow. The output end of the second drive motor 6 extends into the movable extended arm 3. Both the output end of the second drive motor 6 and the side of the rotating shaft 11 are fixedly mounted with sprockets. A chain for driving is provided between the sides of the two sprockets.

[0031] In this embodiment, the robot main arm 1 is fixedly installed at a designated casting position when casting is required. The robot main arm 1 is a known technology and can move at multiple angles. When the length of the extended arm needs adjustment, the first drive motor 5 is activated. The output of the first drive motor 5 drives the drive screw 10 to rotate. When the drive screw 10 rotates, it drives the sliding block 8 to move within the second sliding groove 9. The sliding block 8 drives the movable extended arm 3 to move within the first sliding groove 7, adjusting the position of the movable extended arm 3 on the fixed extended arm 2. This achieves the effect of adjusting the overall length of the extended arm, improving the casting efficiency. The extended arm of the robot is applicable to the following: the casting spoon 4 is installed between the ends of the two connecting plates 12 via the connecting frame 13. When it is necessary to transfer the casting solution, the robot's main arm 1 moves the casting spoon 4 into the casting solution, and the second drive motor 6 is started. The sprocket on the side of the output end of the second drive motor 6 drives the chain to rotate, the chain drives the sprocket on the side of the rotating shaft 11 to rotate, the rotating shaft 11 rotates accordingly, the rotating shaft 11 drives the connecting plate 12 to rotate, the connecting plate 12 drives the connecting frame 13 to rotate, and drives the casting spoon 4 to move, thereby realizing the transfer of the casting molten metal. It is worth noting that the above-mentioned sprocket and chain transmission is a known technology and is not shown in the figure.

[0032] Example 2

[0033] Please see Figure 2 , Figure 3 and Figure 5 This embodiment includes the above embodiment, and further includes: the number of casting spoons 4 is one or more, and the side of the connecting plate 12 away from the rotating shaft 11 and the opposite side of the connecting frame 13 are provided with polygonal positioning slots 15. Positioning pins 14 adapted to the positioning slots 15 are provided between two connecting plates 12 and one connecting frame 13 or two connecting plates 12 and several connecting frames 13. A locking threaded rod 16 is passed through the positioning pin 14, and a locking nut 17 is threaded to one end of the locking threaded rod 16.

[0034] In this specific embodiment, the number of casting ladles 4 can be one or more, achieving the capacity to transfer the molten casting in one go. When installing one casting ladle 4, the connecting bracket 13 on the casting ladle 4 is placed between two connecting plates 12, and the positioning slots 15 on the connecting bracket 13 and the connecting plates 12 are aligned. A positioning pin 14 of suitable length is selected and inserted into the positioning slot 15. The locking threaded rod 16 passes through the positioning pin 14, and the locking nut 17 is threaded onto one end of the locking threaded rod 16. The locking nut 17 is then tightened. This installs one casting ladle 4. If several casting ladles 4 need to be installed, the several casting ladles 4 are arranged in order... Figure 3Position the locating pin 14 according to its length, insert the locating pin 14 into the locating slot 15, and pass the locking threaded rod 16 of the appropriate length through several locating slots 15 and lock it with the locking nut 17. This facilitates the installation or replacement of one or several casting spoons 4.

[0035] Example 3

[0036] Please see Figure 1 and Figure 2 This embodiment includes all the above embodiments, and further includes: a fixed column 18 is fixedly installed at the end of the robot main arm 1 away from the fixed extension arm 2, a third drive motor 19 for driving the robot main arm 1 is fixedly installed inside the fixed column 18, and an installation plate 20 is fixedly installed at the lower end of the fixed column 18.

[0037] In this embodiment, the height of the fixed column 18 can be customized according to the range of movement space of the robot main arm 1. The output end of the third drive motor 19 drives the robot main arm 1 to rotate horizontally, thereby increasing the range of movement of the robot main arm 1. The robot is installed and fixed to the ground by fasteners through the mounting plate 20.

[0038] All of the above components are made of high-temperature resistant materials. All of the electrical products mentioned above can be purchased from the market. They are mature technologies and have been fully disclosed. Therefore, they will not be repeated in the instruction manual. All of the electrical products mentioned above are equipped with power connection cords, and they are electrically connected to the external main controller and 220V phase voltage (or 380V line voltage) through the power cords. The main controller can be a conventional known device such as a computer that plays a control role.

[0039] Finally, it should be noted that in the description of this utility model, the terms "vertical," "upper," "lower," "horizontal," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0040] In the description of this utility model, it should also be noted that, unless otherwise explicitly specified and limited, the terms "set," "install," "connect," and "link" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0041] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. An extended arm for a casting robot, comprising a main robot arm (1), characterized in that, One end of the robot's main arm (1) is provided with a fixed extension arm (2), and one end of the fixed extension arm (2) is provided with a movable extension arm (3) that is slidably connected to the fixed extension arm (2). One end of the movable extension arm (3) is provided with a casting spoon (4), and one end of the movable extension arm (3) is provided with a first drive motor (5). The first drive motor (5) is used to drive the movable extension arm (3) to move on the fixed extension arm (2). One side of the movable extension arm (3) is provided with a second drive motor (6), and the second drive motor (6) is used to drive the casting spoon (4) to rotate.

2. The extended arm for a casting robot according to claim 1, characterized in that, A first sliding groove (7) adapted to the movable extended arm (3) is provided on one side of the fixed extended arm (2). A sliding block (8) is fixedly installed on one side of the movable extended arm (3). A second sliding groove (9) adapted to the sliding block (8) is provided on the inner wall of the first sliding groove (7). A drive screw (10) threadedly connected to the sliding block (8) is rotatably connected to the inner wall of the second sliding groove (9). The first drive motor (5) drives the drive screw (10) to rotate.

3. The extended arm for a casting robot according to claim 1, characterized in that, One end of the movable extended arm (3) is rotatably connected to a rotating shaft (11) extending to the outside of the opposite side of the movable extended arm (3). Both sides of the rotating shaft (11) are fixedly mounted with connecting plates (12). A connecting bracket (13) connected to the two connecting plates (12) is fixedly mounted on one side of the casting spoon (4).

4. The extended arm for a casting robot according to claim 1, characterized in that, The number of casting spoons (4) is one or more.

5. An extended arm for a casting robot according to claim 4, characterized in that, A polygonal positioning slot (15) is provided through the side of the connecting plate (12) away from the rotation axis (11) and the opposite side of the connecting frame (13). A positioning pin (14) adapted to the positioning slot (15) is provided between the two connecting plates (12) and one connecting frame (13) or between the two connecting plates (12) and several connecting frames (13). A locking thread rod (16) is passed through the positioning pin (14), and a locking nut (17) is threaded to one end of the locking thread rod (16).

6. The extended arm for a casting robot according to claim 1, characterized in that, A fixed column (18) is fixedly installed at the end of the robot main arm (1) away from the fixed extension arm (2), and a third drive motor (19) for driving the robot main arm (1) is fixedly installed inside the fixed column (18).

7. An extended arm for a casting robot according to claim 6, characterized in that, A mounting plate (20) is fixedly installed at the lower end of the fixed column (18).

8. An extended arm for a casting robot according to claim 3, characterized in that, The movable extended arm (3) is hollow. The output end of the second drive motor (6) extends into the movable extended arm (3). Sprockets are fixedly installed on the side of the output end of the second drive motor (6) and the side of the rotating shaft (11). A chain for driving is provided between the sides of the two sprockets.

Citation Information

Patent Citations

  • Special extension arm for casting robot

    CN211614298U