A kind of puncher for reducer shell production and processing

Abstract

The utility model relates to shell punching device technical field, especially the punching device for production and processing of speed reducer shell is provided, including support frame, the top of support frame is provided with adjustable punching equipment, the inside fixed setting of support frame has the baffle, still including fixed bolster, the top fixed setting of support frame has fixed bolster, the inside cavity of fixed bolster is provided with rotatable adjusting frame, the inside cavity of adjusting frame is provided with the horizontal translation of cleaning scraper, the top of baffle is provided with collection box, the utility model discloses a kind of punching device for production and processing of speed reducer shell in use process, linkage control is realized to frame inclination adjustment and scraper cleaning by driving, single cleaning cycle is shortened, the closed loop system of punching, cleaning, collection is constructed by the mechanical linkage and space optimization design of this device, and then waste chip removal efficiency can be improved, the production efficiency of small and medium batch shell processing and the field management standardization are significantly improved.

Description

Technical Field

[0001] This utility model relates to the technical field of housing drilling devices, and in particular to a drilling device for the production and processing of reducer housings. Background Technology

[0002] As a core component of mechanical transmission systems, reducers are widely used in industrial robots, automobile manufacturing, aerospace and heavy equipment. The machining accuracy of their housings directly affects the stability and service life of the equipment. In recent years, as the manufacturing industry has upgraded towards intelligence and high precision, the structural complexity and performance requirements of reducer housings have increased significantly. Traditional manual drilling or semi-automatic processing methods can no longer meet market demands.

[0003] When the casing drilling device is in use, in the existing technology, the worktable of traditional drilling equipment is usually a fixed structure. The metal waste generated during the drilling process is directly scattered on the worktable and needs to be cleaned manually. Because the worktable is flat and lacks a centralized flow guiding structure, the waste is easy to get embedded in the corners and gaps or remain in the processing area, resulting in a long cleaning time. Incomplete cleaning can easily cause equipment jamming or secondary pollution, which seriously restricts the production efficiency and on-site management standardization of small and medium batch processing.

[0004] Therefore, to address the issue of inconvenient waste removal efficiency in small-batch shell processing scenarios, a drilling device for reducer shell production can be designed. In the initial state, the cleaning scraper is hidden within the inner wall of the adjusting frame, forming a plane with the frame's inner wall. This prevents waste from hiding in corners and gaps. After drilling, the shell is removed. Then, the adjusting frame is rotated to a preset tilt angle, aligning the frame opening with the discharge passage at the top of the fixed support. Subsequently, the cleaning scraper is pulled to move laterally along the bottom wall of the adjusting frame's inner cavity. During this movement, the scraper concentrates and pushes the adhered waste to the discharge passage area. Finally, the waste falls into the collection box below for collection. In summary, by driving the frame tilt angle adjustment and scraper cleaning in a coordinated manner, the device replaces traditional manual cleaning, shortening the single cleaning cycle. Through mechanical linkage and space optimization design, this device constructs a closed-loop system for drilling, cleaning, and collection, thereby improving waste removal efficiency and significantly enhancing the production efficiency and on-site management standardization of small-batch shell processing. Utility Model Content

[0005] To overcome the problem that traditional drilling equipment typically has a fixed worktable structure, which is flat and lacks a centralized flow guiding structure, making it easy for waste chips to get embedded in corners or remain in the processing area, thus hindering the efficiency of waste chip removal when used in small-batch shell processing scenarios.

[0006] The technical solution of this utility model is as follows: a drilling device for producing and processing reducer housings, including a support frame, an adjustable drilling device arranged above the support frame, a partition fixedly arranged inside the support frame, and a fixed bracket, a fixed bracket fixedly arranged on the top of the support frame, a rotatable adjusting frame arranged in the internal cavity of the fixed bracket, a cleaning scraper that can be moved laterally arranged in the internal cavity of the adjusting frame, and a collection box arranged above the partition.

[0007] Preferably, when the housing drilling device is in use, in the initial state, the cleaning scraper is hidden in the inner wall of the adjusting frame cavity, forming a plane with the inner wall of the adjusting frame. This prevents waste from being hidden in the corners and gaps. After drilling is completed, the housing is removed. Then, the adjusting frame is driven to rotate to a preset tilt angle so that the frame opening faces the discharge passage at the top of the fixed bracket. Subsequently, the cleaning scraper is pulled to move laterally along the bottom wall of the adjusting frame cavity. During the pushing process, the cleaning scraper concentrates and pushes the adhering waste to the discharge passage area. Finally, the waste falls into the collection box below for collection. In summary, the linkage control of the frame tilt angle adjustment and scraper cleaning is achieved through the drive, replacing the traditional manual cleaning operation and shortening the single cleaning cycle. This device, through mechanical linkage and space optimization design, constructs a closed-loop system of drilling, cleaning, and collection, thereby improving the waste removal efficiency and significantly improving the production efficiency and on-site management standardization of small and medium batch housing processing.

[0008] Preferably, the top of the support frame has a discharge port, and a shielding frame is fixedly installed at the top of the support frame corresponding to the opening above the discharge port. The shielding frame has a U-shaped structure, and the inner opening of the shielding frame is opposite to the outer opening.

[0009] Preferably, the inner wall of the inner cavity of the shielding frame is provided with a storage groove, and the size of the storage groove is compatible with that of the cleaning scraper.

[0010] Preferably, a drive motor is fixedly mounted on the side wall of the fixed bracket, and a drive shaft is mounted on the output end of the drive motor. The drive shaft is rotatably mounted on the top inner wall of the rear end of the fixed bracket, and the bottom inner wall of the rear end of the adjusting frame is fixedly connected to the side wall of the drive shaft.

[0011] Preferably, a guide rail is fixedly installed at the top edge of the adjustment frame, an adjustment motor is fixedly installed at the rear end face of the guide rail, a lead screw is installed at the output end of the adjustment motor, the lead screw is rotatably installed inside the guide rail, a guide slider is sleeved on the side wall of the lead screw, the guide slider is threadedly connected to the lead screw, and the top of one side of the cleaning scraper is fixedly connected to the bottom of the guide slider.

[0012] Preferably, a sliding rail is fixedly installed at the top edge of the adjustment frame, a sliding rod is fixedly installed inside the sliding rail, a sliding slider is sleeved on the side wall of the sliding rod, the sliding slider is slidably connected to the sliding rod, and the top of the other side of the cleaning scraper is fixedly connected to the bottom of the sliding slider.

[0013] Preferably, a storage box is provided above the partition, and a partition is fixedly installed inside the storage box.

[0014] The beneficial effects of this utility model are:

[0015] 1. When the shell drilling device is in use, in the initial state, the cleaning scraper is hidden inside the inner wall of the adjusting frame cavity, forming a plane with the inner wall of the adjusting frame. This prevents waste from being hidden in the corners and gaps. After drilling is completed, the shell is removed. Then, the adjusting frame is driven to rotate to a preset tilt angle so that the frame opening faces the discharge passage at the top of the fixed bracket. Subsequently, the cleaning scraper is pulled to move laterally along the bottom wall of the adjusting frame cavity. During the pushing process, the cleaning scraper concentrates the adhering waste and pushes it to the discharge passage area. Finally, the waste falls into the collection box below for collection. In summary, the linkage control between the frame tilt angle adjustment and the scraper cleaning is achieved through the drive, replacing the traditional manual cleaning operation and shortening the single cleaning cycle. This device, through mechanical linkage and space optimization design, constructs a closed-loop system of drilling, cleaning, and collection, thereby improving the waste removal efficiency and significantly improving the production efficiency and on-site management standardization of small and medium batch shell processing.

[0016] 2. The U-shaped structure of the shielding frame forms a double-opening channel. The inner opening connects with the discharge area of ​​the adjusting frame, and the outer opening corresponds to the inlet of the collection box, effectively preventing waste from scattering laterally during the transfer process.

[0017] 3. The storage box is divided into multiple independent storage spaces by partitions, which can be used to store auxiliary items such as drill bits, measuring tools, and cleaning tools. Attached Figure Description

[0018] Figure 1 The diagram shown is a first three-dimensional structural schematic of an embodiment 1 of a drilling device for manufacturing and processing a reducer housing according to this utility model.

[0019] Figure 2 The diagram shown is a first three-dimensional structural schematic of Embodiment 2 of a drilling device for manufacturing and processing a reducer housing according to this utility model.

[0020] Figure 3 The diagram shown is a first partial three-dimensional structural schematic of Embodiment 1 of a drilling device for manufacturing and processing a reducer housing according to this utility model.

[0021] Figure 4The diagram shown is a first half-section three-dimensional structural schematic of the fixing bracket of Embodiment 1 of the punching device for manufacturing and processing a reducer housing according to this utility model.

[0022] Figure 5 The diagram shown is a three-dimensional structural diagram of the first outer periphery of the adjusting frame of Embodiment 1 of the present invention, which is a drilling device for manufacturing and processing a reducer housing.

[0023] Figure 6 The diagram shown is a three-dimensional structural diagram of the second outer periphery of the adjusting frame of Embodiment 1 of the present invention, which is a drilling device for manufacturing and processing a reducer housing.

[0024] Explanation of reference numerals in the attached drawings: 1. Support frame; 2. Drilling equipment; 3. Partition; 4. Fixed bracket; 5. Adjusting frame; 6. Cleaning scraper; 7. Collection box; 8. Discharge port; 9. Shielding frame; 10. Storage trough; 11. Drive motor; 12. Drive shaft; 13. Guide rail; 14. Adjusting motor; 15. Lead screw; 16. Guide slider; 17. Sliding rail; 18. Sliding rod; 19. Sliding slider; 20. Partition plate; 21. Storage box. Detailed Implementation

[0025] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0026] Example 1

[0027] Please see Figure 1 and Figure 3 This utility model provides an embodiment: a drilling device for manufacturing and processing reducer housings, including a support frame 1, an adjustable drilling device 2 disposed above the support frame 1, a partition 3 fixedly disposed inside the support frame 1, and a fixed bracket 4, a fixed bracket 4 fixedly disposed on the top of the support frame 1, a rotatable adjusting frame 5 disposed in the internal cavity of the fixed bracket 4, a cleaning scraper 6 that can be moved laterally disposed in the internal cavity of the adjusting frame 5, and a collection box 7 disposed above the partition 3.

[0028] Please see Figure 4 and Figure 5The top of the support frame 1 has a discharge port 8, and a shielding frame 9 is fixedly installed at the top of the support frame 1 corresponding to the opening above the discharge port 8. The shielding frame 9 has a U-shaped structure, and the inner opening and the outer opening of the shielding frame 9 are opposite to each other. Waste debris falls into the collection box 7 below through the discharge port 8. The U-shaped structure of the shielding frame 9 forms a double-opening channel. The inner opening connects with the discharge area of ​​the adjusting frame 5, and the outer opening corresponds to the inlet of the collection box 7, effectively preventing waste debris from scattering laterally during the transfer process. The inner wall of the cavity of the shielding frame 9 has a storage groove 10, and the size of the storage groove 10 is adapted to the cleaning scraper 6. In the initial state, the cleaning scraper 6 is hidden inside the storage groove 10, forming a plane with the inner wall of the adjusting frame 5, which can prevent waste from being hidden in the corners and gaps. The side wall of the fixed bracket 4 is fixedly equipped with a drive motor 11, and the output end of the drive motor 11 is equipped with a drive shaft 12. The drive shaft 12 is rotatably mounted on the top inner wall of the rear end of the fixed bracket 4. The bottom inner wall of the rear end of the adjusting frame 5 is fixedly connected to the side wall of the drive shaft 12. When the drive motor 11 is started, it drives the adjusting frame 5 to rotate to a preset tilt angle through the drive shaft 12, so that the frame opening is directly facing the discharge port 8 at the top of the fixed bracket 4.

[0029] Please see Figure 3 and Figure 6 A guide rail 13 is fixedly installed on one side edge of the top of the adjusting frame 5. An adjusting motor 14 is fixedly installed on the rear end face of the guide rail 13. A lead screw 15 is installed at the output end of the adjusting motor 14. The lead screw 15 is rotatably installed inside the guide rail 13. A guide slider 16 is sleeved on the side wall of the lead screw 15. The guide slider 16 is threadedly connected to the lead screw 15. The top of one side of the cleaning scraper 6 is fixedly connected to the bottom of the guide slider 16. When the adjusting motor 14 is started, it drives the lead screw 15 to rotate. The rotation of the lead screw 15 can drive the guide slider 16 along the guide rail 13. 3. The cleaning scraper 6 is moved smoothly, thereby pulling the cleaning scraper 6 to move laterally along the bottom wall of the inner cavity of the adjusting frame 5. A sliding rail 17 is fixedly installed on the other side edge of the top of the adjusting frame 5. A sliding rod 18 is fixedly installed inside the sliding rail 17. A sliding slider 19 is sleeved on the side wall of the sliding rod 18. The sliding slider 19 is slidably connected to the sliding rod 18. The top of the other side of the cleaning scraper 6 is fixedly connected to the bottom of the sliding slider 19. The sliding slider 19 slides synchronously along the sliding rod 18, forming a double guide rail constraint mechanism to ensure the smooth operation of the cleaning scraper 6.

[0030] When the housing drilling device is in use, the drilling device 2, drive motor 11 and adjustment motor 14 are independently controlled by the control unit. In the initial state, the cleaning scraper 6 is hidden inside the storage groove 10 and forms a plane with the inner wall of the adjustment frame 5, which can prevent waste from being hidden in the corner gaps. During the drilling operation, the operator places the reducer housing to be processed smoothly inside the adjustment frame 5. At this time, the adjustment frame 5 is kept horizontal to ensure processing stability. The drilling device 2 drills the housing according to the preset program. The metal waste generated during the processing will be partially scattered on the bottom wall of the inner cavity of the adjustment frame 5.

[0031] After drilling is completed, the housing is removed. Then, the drive motor 11 is started and the drive shaft 12 drives the adjustment frame 5 to rotate to the preset tilt angle so that the frame opening is directly facing the discharge port 8 at the top of the fixed bracket 4. Subsequently, the adjustment motor 14 is started to drive the lead screw 15 to rotate. The rotation of the lead screw 15 can drive the guide slider 16 to move smoothly along the guide rail 13, thereby pulling the cleaning scraper 6 to move laterally on the bottom wall of the inner cavity of the adjustment frame 5. At the same time, the sliding slider 19 slides synchronously along the sliding rod 18 to form a double guide rail constraint mechanism to ensure the smooth operation of the cleaning scraper 6. During the pushing process, the cleaning scraper 6 will concentrate the adhering waste to the area of ​​the discharge port 8. Finally, the waste falls into the collection box 7 below through the discharge port 8.

[0032] The U-shaped structure of the shielding frame 9 forms a double-opening channel. The inner opening connects with the discharge area of ​​the adjusting frame 5, and the outer opening corresponds to the inlet of the collection box 7, effectively preventing waste from scattering laterally during the transfer process.

[0033] In summary, by using a motor drive to achieve the linkage control of frame tilt adjustment and scraper cleaning, the traditional manual cleaning operation is replaced, and the single cleaning cycle is shortened. Through mechanical linkage and space optimization design, this device constructs a closed-loop system of drilling, cleaning and collection, which can improve the efficiency of waste removal and significantly improve the production efficiency and on-site management standardization of small and medium batch shell processing.

[0034] Example 2

[0035] Please see Figure 2 The difference from Embodiment 1 is that a storage box 21 is provided above the partition 3, and a partition plate 20 is fixedly provided inside the storage box 21.

[0036] In addition, the storage box 21 is divided into multiple independent storage spaces by the partition 20, which can be used to store auxiliary items such as drill bits, measuring tools, and cleaning tools.

[0037] Through the above steps, when the shell drilling device is in use, in the initial state, the cleaning scraper 6 is hidden in the inner wall of the adjusting frame 5, forming a plane with the inner wall of the adjusting frame 5. This prevents waste from being hidden in the corners and gaps. After drilling is completed, the shell is removed. Then, the adjusting frame 5 is driven to rotate to a preset tilt angle so that the frame opening faces the discharge passage at the top of the fixed bracket 4. Subsequently, the cleaning scraper 6 is pulled to move laterally along the bottom wall of the inner cavity of the adjusting frame 5. During the pushing process, the cleaning scraper 6 concentrates the adhering waste and pushes it to the discharge passage area. Finally, the waste falls into the collection box 7 below for collection. In summary, the linkage control between the frame tilt angle adjustment and the scraper cleaning is realized through the drive, replacing the traditional manual cleaning operation and shortening the single cleaning cycle. This device constructs a closed-loop system of drilling, cleaning, and collection through mechanical linkage and space optimization design, which can improve the waste removal efficiency and significantly improve the production efficiency and on-site management standardization of small and medium batch shell processing.

[0038] The embodiments of the present invention have been described in detail above with reference to the accompanying drawings. However, the present invention is not limited to the above embodiments. Within the scope of knowledge possessed by those skilled in the art, various changes can be made without departing from the spirit of the present invention.

Claims

1. A drilling device for manufacturing and processing a reducer housing, comprising a support frame (1), an adjustable drilling device (2) disposed above the support frame (1), and a partition plate (3) fixedly disposed inside the support frame (1), characterized in that: It also includes a fixed bracket (4), a fixed bracket (4) is fixedly installed on the top of the support frame (1), a rotatable adjustment frame (5) is installed in the internal cavity of the fixed bracket (4), a cleaning scraper (6) that can be moved laterally is installed in the internal cavity of the adjustment frame (5), and a collection box (7) is installed above the partition (3).

2. The drilling device for manufacturing and processing a reducer housing according to claim 1, characterized in that: The top of the support frame (1) is provided with a discharge port (8), and a shielding frame (9) is fixedly provided at the opening above the discharge port (8). The shielding frame (9) has a U-shaped structure, and the inner opening of the shielding frame (9) is opposite to the outer opening.

3. The drilling device for manufacturing and processing a reducer housing according to claim 2, characterized in that: The inner wall of the cavity of the shielding frame (9) is provided with a storage groove (10), and the size of the storage groove (10) is compatible with that of the cleaning scraper (6).

4. The drilling device for manufacturing and processing a reducer housing according to claim 1, characterized in that: A drive motor (11) is fixedly installed on the side wall of the fixed bracket (4). A drive shaft (12) is installed at the output end of the drive motor (11). The drive shaft (12) is rotatably installed on the top inner wall of the rear end of the fixed bracket (4). The bottom inner wall of the rear end of the adjusting frame (5) is fixedly connected to the side wall of the drive shaft (12).

5. A drilling device for manufacturing and processing a reducer housing according to claim 1, characterized in that: A guide rail (13) is fixedly installed on one side edge of the top of the adjustment frame (5). An adjustment motor (14) is fixedly installed on the rear end face of the guide rail (13). A lead screw (15) is installed at the output end of the adjustment motor (14). The lead screw (15) is rotatably installed inside the guide rail (13). A guide slider (16) is sleeved on the side wall of the lead screw (15). The guide slider (16) is threadedly connected to the lead screw (15). The top of one side of the cleaning scraper (6) is fixedly connected to the bottom of the guide slider (16).

6. A drilling device for manufacturing and processing a reducer housing according to claim 1, characterized in that: A sliding rail (17) is fixedly installed on the other side edge of the top of the adjustment frame (5). A sliding rod (18) is fixedly installed inside the sliding rail (17). A sliding slider (19) is sleeved on the side wall of the sliding rod (18). The sliding slider (19) is slidably connected to the sliding rod (18). The top of the other side of the cleaning scraper (6) is fixedly connected to the bottom of the sliding slider (19).

7. A drilling device for manufacturing and processing a reducer housing according to claim 1, characterized in that: A storage box (21) is provided above the partition (3), and a partition board (20) is fixedly provided inside the storage box (21).

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