Automatic implant loading and sorting device

Abstract

The utility model discloses an automatic implantation feeding and sorting equipment, include: taking material device, including being equipped with the first material taking subassembly for moving terminal's first adsorption part, being equipped with the second material taking subassembly for moving connector, folding material device, including the transfer platform of bearing connector, the upper folding part and lower folding part respectively located above and below transfer platform, the upper folding part has the upper folding knife, and the lower folding part has the lower folding knife, and the upper folding knife and the lower folding knife opposite movement or contrary movement, enter or exit transfer platform, conveying part, drive transfer platform, divide material device, including handling part and sorting part, handling part moves connector to the different area formed by sorting part, through double adsorption structure synchronous completion terminal and connector's snatch and transfer, the design precision bending of upper and lower folding knives opposite movement, and the linear flow of transfer part drive transfer platform, makes the seamless link of bending, detection, sorting procedure, and each procedure is complete in the butt joint, improves production efficiency while guaranteeing the quality stability.

Description

Technical Field

[0001] This invention relates to the field of connector molding technology, and more particularly to an automatic insertion, feeding, and sorting device. Background Technology

[0002] In modern manufacturing, particularly in fields such as electronic components, precision hardware, and medical devices, the demand for automated processing of micro-parts is increasing. These parts typically have the following characteristics: small size, complex structure, and high processing precision requirements.

[0003] Chinese patent CN210379726U discloses a terminal feeding and cutting device. This device uses a pressing cylinder to drive a continuous die to gradually bend the terminals, avoiding breakage caused by insufficient material toughness or excessive bending angle in a single operation. It also ensures that the bending angle is consistent within the same batch and guarantees smooth operation. However, this device is essentially a stand-alone machine. After bending, the terminals still need to be placed into a mold to form a complete product, requiring manual transfer between processes, resulting in low efficiency.

[0004] Therefore, it is necessary to develop an automated implantation, feeding, and sorting device to solve the above problems. Utility Model Content

[0005] The purpose of this invention is to provide a highly efficient automatic implantation, feeding, and sorting device.

[0006] To achieve the above objectives, this utility model provides the following technical solution: an automatic implantation feeding and sorting device, comprising:

[0007] The material handling device includes a first material handling component and a second material handling component. The first material handling component is provided with a first adsorption part for moving a terminal, and the second material handling component is provided with a second adsorption part for moving a connector.

[0008] The folding device includes a transfer platform for carrying connectors, an upper folding part and a lower folding part located above and below the transfer platform respectively, the upper folding part having an upper folding blade and the lower folding part having a lower folding blade, the upper folding blade and the lower folding blade moving relative to each other or in opposite directions, entering or exiting the transfer platform;

[0009] The transmission unit drives the transfer platform;

[0010] The material sorting device includes a conveying section and a sorting section, wherein the conveying section moves the connector to different areas formed by the sorting section.

[0011] Furthermore, the transfer platform has a docking groove formed by a recess inward from the upper surface, and a through hole is formed by penetrating the lower surface of the transfer platform from the bottom surface of the docking groove.

[0012] Furthermore, the upper folding part includes an upper folding drive, a mounting base pushed by the upper folding drive, an upper folding blade fixed on the mounting base, and a pre-compression block that moves synchronously with the upper folding blade. The top of the upper folding blade is fixedly connected to the mounting base, and its bottom extends vertically outward through the pre-compression block.

[0013] Furthermore, the pre-compression block is installed on the outside of the upper folding blade, and a spring is provided between it and the mounting base.

[0014] Furthermore, the lower folding section includes a lower folding drive member and a plurality of lower folding blades pushed by the lower folding drive member, and the lower folding drive member is fixedly connected to the transfer platform.

[0015] Furthermore, the upper folding drive pushes the upper folding blade into or out of the through hole, and the lower folding blade and the upper folding blade bend the terminal within the through hole.

[0016] Furthermore, the first adsorption unit includes an adsorption box and an adsorption channel communicating with the adsorption box, with the end of the adsorption channel exposed on the surface of the adsorption box to form an adsorption port.

[0017] Furthermore, the second adsorption part includes an adsorption tube and a suction cup, with the suction cup sleeved at the end of the adsorption tube.

[0018] Furthermore, the sorting section includes a conveyor belt and baffles that separate the conveyor belt. The baffles are disposed on the conveyor belt and extend from one end of the conveyor belt to the other end, dividing the conveyor belt into multiple areas.

[0019] Furthermore, a visual inspection device is provided between the folding device and the separating device.

[0020] Compared with the prior art, the beneficial effects of this utility model are as follows: This utility model is an automatic implantation feeding and sorting equipment with high efficiency. It uses a double adsorption structure to simultaneously complete the gripping and transfer of terminals and connectors, realizing parallel operation. Then, through the design of the upper and lower folding blades moving in opposite directions in the folding device, it completes precise bending in one pass through the hole. The conveyor drives the transfer platform to flow in a straight line, so that the bending, detection and sorting processes are seamlessly connected and the various processes are fully connected. While ensuring quality stability, it improves production efficiency. Attached Figure Description

[0021] To more clearly illustrate the technical solutions in the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort, wherein:

[0022] Figure 1 This is a three-dimensional structural diagram of an automatic implantation feeding and sorting device according to the present invention;

[0023] Figure 2 for Figure 1 The diagram shows the structure of the material handling device in the automatic feeding and sorting equipment.

[0024] Figure 3 for Figure 1 The diagram shows the structure of the material breaking device in the automatic feeding and sorting equipment.

[0025] Figure 4 for Figure 3 A partial structural diagram of the material-folding device of the automatic feeding and sorting equipment shown from another angle;

[0026] Figure 5 for Figure 1 The diagram shows the structure of the material sorting device in the automatic feeding and sorting equipment.

[0027] In the diagram: 1. Material handling device; 11. Material handling bracket; 12. First material handling assembly; 121. First fixing plate; 122. First adsorption part; 1221. Adsorption box; 1222. Adsorption channel; 1223. Adsorption port; 123. First positioning post; 13. Second material handling assembly; 131. Second fixing plate; 132. Second adsorption part; 1321. Adsorption tube; 1322. Suction cup; 133. Second positioning post; 134. Material handling drive part; 2. Material bending device; 21. Transfer platform; 211. Docking groove; 212. Through hole; 22. Upper folding section; 221. Upper folding drive component; 222. Mounting base; 223. Upper folding knife; 224. Pre-compression block; 23. Lower folding section; 231. Lower folding drive component; 232. Lower folding knife; 3. Conveying section; 31. Conveying drive component; 32. Slider; 33. Track; 4. Material distribution device; 41. Handling section; 411. Handling bracket; 412. X-axis handling component; 413. Y-axis handling component; 414. Handling adsorption component; 42. Sorting section; 421. Conveyor belt; 422. Baffle; 423. Collection box; 5. Vision inspection device. Detailed Implementation

[0028] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0029] Please refer to Figures 1 to 5This utility model is an automatic implantation feeding and sorting device, which includes a material picking device 1, a material folding device 2 docked with the material picking device 1, a conveying part 3 that drives the material folding device 2, and a material sorting device 4 located at the end of the conveying part 3.

[0030] Please refer to Figures 1 to 2 The material handling device 1 includes a material handling bracket 11, a first material handling component 12 and a second material handling component 13 mounted on the material handling bracket 11.

[0031] Please refer to Figure 2 The first material handling assembly 12 includes a first fixing plate 121, a first adsorption part 122 mounted on the first fixing plate 121, and a first positioning post 123. The first fixing plate 121 is fixedly connected to the material handling bracket 11. The first adsorption part 122 includes an adsorption box 1221 and an adsorption channel 1222 communicating with the adsorption box 1221. The adsorption box 1221 is fixedly connected to the first fixing plate 121. The adsorption channel 1222 passes through the first fixing plate 121 and extends into the adsorption box 1221. The end of the adsorption channel 1222 is exposed on the surface of the adsorption box 1221, forming an adsorption port 1223. The number and position of the adsorption ports 1223 can be changed according to requirements. One end of the first positioning post 123 is fixedly connected to the first fixing plate 121, and the other end extends outward.

[0032] The second material handling assembly 13 includes a second fixing plate 131, a second adsorption part 132 mounted on the second fixing plate 131, and a second positioning post 133. The second fixing plate 131 is fixedly connected to the material handling bracket 11 and is parallel to the first fixing plate 121. The second adsorption part 132 includes an adsorption tube 1321 and a suction cup 1322. The adsorption tube 1321 is fixedly connected to the second fixing plate 131, and its end is sleeved with the suction cup 1322. The orientation of the second adsorption part 132 is the same as that of the first adsorption part 122. One end of the second positioning post 133 is fixedly connected to the second fixing plate 131, and the other end extends outward.

[0033] Preferably, the second material handling component 13 includes a material handling drive unit 134, which is mounted on the material handling bracket 11 and pushes the second material handling component 13 to move.

[0034] Please refer to Figure 1 and Figure 3 The folding device 2 includes a transfer platform 21, an upper folding part 22 located above the transfer platform 21, and a lower folding part 23 located below the transfer platform 21.

[0035] Please refer to Figure 3The transfer platform 21 has a docking groove 211 formed by recessing from the upper surface. The number, position and shape of the docking groove 211 can be changed according to the requirements. A through hole 212 is formed by penetrating the lower surface of the transfer platform 21 from the bottom surface of the docking groove 211. The number, position and shape of the docking groove 211 can be changed according to the requirements.

[0036] Please refer to Figure 4 The upper folding section 22 includes an upper folding drive member 221, a mounting base 222 pushed by the upper folding drive member 221, an upper folding blade 223 fixed on the mounting base 222, and a pre-compression block 224 that moves synchronously with the upper folding blade 223. The top of the upper folding blade 223 is fixedly connected to the mounting base 222, and its bottom extends vertically outward through the pre-compression block 224. The number and position of the upper folding blades 223 correspond to the through hole 212, and their shape matches the partial shape of the through hole 212. The pre-compression block 224 is installed on the outside of the upper folding blade 223, and a spring is provided between it and the mounting base 222. Its number, position, and shape all correspond to the mating groove 211.

[0037] The lower folding section 23 includes a lower folding drive member 231 and a plurality of lower folding blades 232 pushed by the lower folding drive member 231. The lower folding drive member 231 is fixedly connected to the transfer platform 21. The lower folding drive member 231 pushes the lower folding blades 232 into or out of the through hole 212, and the upper folding drive member 221 pushes the upper folding blades 223 into or out of the through hole 212. The lower folding blades 232 and the upper folding blades 223 bend within the through hole 212.

[0038] The conveying unit 3 includes a conveying drive 31, a slider 32 pushed by the conveying drive 31, and a laid track 33. The transfer platform 21 is fixedly connected to the slider 32. The conveying drive 31 pushes the slider 32 and the transfer platform 21 to move along the track 33. The track 33 passes in sequence through the material picking device 1, the material folding device 2, and the material separating device 4.

[0039] Please refer to Figure 5 The material distribution device 4 includes a conveying unit 41 and a sorting unit 42.

[0040] The transport unit 41 includes a transport bracket 411, an X-axis transport member 412 mounted on the transport bracket 411, a Y-axis transport member 413 driven by the X-axis transport member 412, and a transport adsorption member 414 driven by the Y-axis transport member 413. The transport bracket 411 supports the above components, the X-axis transport member 412 is responsible for moving along the horizontal X-axis direction, the Y-axis transport member 413 realizes movement in the Y-axis direction perpendicular to the X-axis, forming a two-dimensional planar movement capability, and the transport adsorption member 414 grasps objects through negative pressure adsorption or other adsorption methods.

[0041] The sorting unit 42 includes a conveyor belt 421, baffles 422 separating the conveyor belt 421, and a collection box 423 located on one side of the conveyor belt 421. The conveyor belt 421 is prior art and will not be described in detail. The baffles 422 are disposed on the conveyor belt 421, extending from one end of the conveyor belt 421 to the other end, dividing the conveyor belt 421 into multiple areas. The collection box 423 is used to place defective products.

[0042] Preferably, a visual inspection device 5 is provided between the bending device 2 and the separating device 4, and the visual inspection device 5 takes pictures of the bent material for inspection.

[0043] When using the automatic feeding and sorting equipment of this utility model, the material handling device 1 is driven by a robotic arm or other external force. The first material handling component 12 uses the suction port 1223 to suction the material under negative pressure and enters the injection mold (not shown) for injection molding. After the injection is completed, the second material handling component 13 uses the suction cup 1322 to suction the material after injection and places it into the docking groove 211 of the transfer platform 21. The upward folding drive component 221 pushes the mounting base 222, and the upward folding blade 223 inserts into the through hole 212. At the same time, the downward folding drive component pushes the mounting base 222. Part 231 pushes the lower folding blade 232 from below into the through hole 212, where it works in conjunction with the upper folding blade 223 within the hole, and then with the pre-compression block 224 to complete a partial bend. The upper folding blade 223 and the lower folding blade 232 are reset, and the conveying drive 31 pushes the transfer platform 21 to carry the bent material along the track 33. The material is photographed by the vision inspection device 5, and the X-axis conveying component 412 and the Y-axis conveying component 413 move the conveying and adsorption component 414 to grab the material. Based on the detection results of the vision inspection device 5, the material is moved to different areas.

[0044] This utility model is an automatic implantation, feeding, and sorting equipment with high efficiency. It uses a double adsorption structure to simultaneously grasp and transfer terminals and connectors, enabling parallel operation. Then, through the opposing motion design of the upper and lower folding blades of the folding device, it completes precise bending in one pass through the hole. The conveyor unit drives the transfer platform to rotate linearly, so that the bending, inspection, and sorting processes are seamlessly connected and the various processes are fully integrated, which improves production efficiency while ensuring quality stability.

[0045] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. An automatic implantation feeding and sorting device, characterized in that, include: The material handling device (1) includes a first material handling component (12) and a second material handling component (13). The first material handling component (12) is provided with a first adsorption part (122) for moving the terminal, and the second material handling component (13) is provided with a second adsorption part (132) for moving the connector. The folding device (2) includes a transfer platform (21) for carrying the connector, an upper folding part (22) and a lower folding part (23) located above and below the transfer platform (21) respectively. The upper folding part (22) has an upper folding blade (223), and the lower folding part (23) has a lower folding blade (232). The upper folding blade (223) and the lower folding blade (232) move relative to each other or in opposite directions, entering or exiting the transfer platform (21). The transmission unit (3) drives the transfer platform (21). The material sorting device (4) includes a conveying section (41) and a sorting section (42), wherein the conveying section (41) moves the connector to different areas formed by the sorting section (42).

2. The automatic implantation feeding and sorting equipment according to claim 1, characterized in that, The transfer platform (21) has a docking groove (211) formed by recessing from the upper surface, and a through hole (212) is formed from the bottom surface of the docking groove (211) through the lower surface of the transfer platform (21).

3. The automatic implantation feeding and sorting equipment according to claim 2, characterized in that, The upper folding part (22) includes an upper folding drive (221), a mounting base (222) pushed by the upper folding drive (221), an upper folding blade (223) fixed on the mounting base (222), and a pre-compression block (224) that moves synchronously with the upper folding blade (223). The top of the upper folding blade (223) is fixedly connected to the mounting base (222), and its bottom extends vertically outward through the pre-compression block (224).

4. The automatic implantation feeding and sorting equipment according to claim 3, characterized in that, The pre-compression block (224) is installed on the outside of the upper folding blade (223), and a spring is provided between it and the mounting base (222).

5. The automatic implantation feeding and sorting equipment according to claim 3, characterized in that, The lower folding section (23) includes a lower folding drive member (231) and a plurality of lower folding blades (232) pushed by the lower folding drive member (231), and the lower folding drive member (231) is fixedly connected to the transfer platform (21).

6. The automatic implantation feeding and sorting equipment according to claim 5, characterized in that, The upper folding drive (221) pushes the upper folding blade (223) into or out of the through hole (212), and the lower folding blade (232) and the upper folding blade (223) bend the terminal within the through hole (212).

7. The automatic implantation feeding and sorting equipment according to claim 1, characterized in that, The first adsorption part (122) includes an adsorption box (1221) and an adsorption channel (1222) communicating with the adsorption box (1221). The end of the adsorption channel (1222) is exposed on the surface of the adsorption box (1221) to form an adsorption port (1223).

8. The automatic implantation feeding and sorting equipment according to claim 1, characterized in that, The second adsorption part (132) includes an adsorption tube (1321) and a suction cup (1322), with the end of the adsorption tube (1321) sleeved on the suction cup (1322).

9. The automatic implantation feeding and sorting equipment according to claim 1, characterized in that, The sorting section (42) includes a conveyor belt (421) and baffles (422) that separate the conveyor belt (421). The baffles (422) are disposed on the conveyor belt (421) and extend from one end of the conveyor belt (421) to the other end, dividing the conveyor belt (421) into multiple areas.

10. The automatic implantation feeding and sorting equipment according to claim 1, characterized in that, A visual inspection device (5) is provided between the folding device (2) and the separating device (4).

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