Hot-feed rubber extruder

By employing multiple heating plates and a spiral blade structure in the hot-feed rubber extruder, the rotational strength is enhanced, solving the problems of uneven heating and weak stirring force. This achieves uniform heating and mixing of materials, improving the quality of rubber products and production efficiency.

CN224545277UActive Publication Date: 2026-07-24QINGDAO SENTURY TIRE CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
QINGDAO SENTURY TIRE CO LTD
Filing Date
2025-12-29
Publication Date
2026-07-24

AI Technical Summary

Technical Problem

Existing hot-feed rubber extruders suffer from uneven heating and weak stirring force, resulting in uneven material mixing, which affects the quality of rubber products and production efficiency.

Method used

Employing multiple heating plates and a spiral blade structure, the motor drives the active gear and driven gear to mesh, enhancing rotational strength and achieving uniform heating and stirring. This ensures that the material is uniformly and stably processed, while the spiral blades propel the rubber forward and mix it.

Benefits of technology

This improved the uniformity of mixing rubber materials, ensuring the quality of rubber products and production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a kind of hot feeding rubber extruder, belong to rubber processing technical field, the hot feeding rubber extruder, including installation shell;Processing shell is set in installation shell, and the circumferential surface of processing shell is provided with two first heating plate, and the lower inner wall of installation shell is fixedly connected with second heating plate;Discharge shell, discharge shell is fixedly connected on the side end of processing shell, and the side inner wall of processing shell is rotatably connected with helical blade;Stirring extrusion mechanism, stirring extrusion mechanism includes: motor, motor is fixedly connected on the side end of installation shell, and the output end of motor is movably penetrated the side inner wall of installation shell, strengthens the extruder to the rubber stirring pushing force degree of addition, while ensure in processing process ensure that material obtains uniform stable heating in processing process, improve the mixing stirring uniformity of rubber material, thereby reduce the quality and production efficiency of subsequent rubber product.
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Description

Technical Field

[0001] This utility model belongs to the field of rubber processing technology, specifically relating to a hot-feed rubber extruder. Background Technology

[0002] In existing rubber processing technologies, traditional hot-feed rubber extruders have many shortcomings in the material heating and extrusion processes. On the one hand, uneven heating leads to unstable melting states of the material during extrusion, affecting the quality and consistency of the final product.

[0003] Existing extruders have weak driving force for mixing the added rubber, and cannot ensure that the material receives uniform and stable heating during processing, which reduces the uniformity of mixing the rubber material and thus affects the quality and production efficiency of subsequent rubber products. Utility Model Content

[0004] The purpose of this invention is to provide a hot-feed rubber extruder, which aims to solve the problems of weak stirring force of the extruder when adding rubber in the prior art, and the inability to ensure uniform and stable heating of the material during processing, which reduces the uniformity of mixing of rubber materials and thus affects the quality and production efficiency of subsequent rubber products.

[0005] To achieve the above objectives, this utility model provides the following technical solution:

[0006] A hot-feed rubber extruder, comprising:

[0007] Mounting housing;

[0008] A processing shell is disposed inside a mounting shell. Two first heating plates are disposed on the circumferential surface of the processing shell, and a second heating plate is fixedly connected to the lower inner wall of the mounting shell.

[0009] The discharge shell is fixedly connected to one side of the processing shell, and a spiral blade is rotatably connected to the inner wall of one side of the processing shell.

[0010] The stirring extrusion mechanism includes:

[0011] The motor is fixedly connected to one side of the mounting housing, and the output end of the motor movably penetrates through the inner wall of one side of the mounting housing. The output end of the motor is fixedly connected to a drive gear.

[0012] A rotating base, fixedly connected to one side of the driving gear, has a helical blade threaded onto its inner surface and a threaded seat threaded onto its circumferential surface; and

[0013] A rotating assembly is disposed within the machining housing and connected to the drive gear to enhance the rotational strength of the drive gear.

[0014] As a preferred embodiment of this utility model, the rotating assembly includes:

[0015] Multiple driven gears are rotatably connected to one side of the machining housing, and the multiple driven gears mesh with the driving gear;

[0016] An internal gear ring is rotatably connected to one side of the machining housing, and the internal gear ring meshes with multiple driven gears.

[0017] As a preferred embodiment of this utility model, a fixed seat is threadedly connected to the inner circumference of the discharge shell, a conical seat is fixedly connected to one side of the fixed seat, and a conical shell is threadedly connected to the outer surface of the conical seat.

[0018] As a preferred embodiment of this utility model, the lower end of the mounting housing is fixedly connected to two bases, the outer surface of the processing housing is provided with a heat insulation shell, and a protective shell is fixedly connected to one side of the mounting housing.

[0019] As a preferred embodiment of this utility model, the lower inner wall of the mounting housing is fixedly connected with a plurality of limiting seats, and the upper ends of the plurality of limiting seats are fixedly connected with a plurality of support blocks.

[0020] In a preferred embodiment of this utility model, a feeding pipe is fixedly connected to the outer surface of the processing shell, and a funnel is fixedly connected to the upper end of the feeding pipe.

[0021] Compared with the prior art, the beneficial effects of this utility model are:

[0022] 1. In this scheme, rubber material is fed into the processing shell through a funnel. The rubber material inside the processing shell is heated by the first heating plate and the second heating plate to reach a suitable extrusion temperature. When the motor starts, it drives the drive gear and the rotating seat to rotate. At the same time, the driven gear meshes with the internal gear ring, which enhances the rotational strength of the drive gear and ensures the stability and efficiency of the extrusion process. This, in turn, drives the spiral blade to rotate inside the processing shell. The rotation of the spiral blade not only pushes the rubber forward but also stirs and mixes it. The rubber material is pushed to the discharge shell by the spiral blade and discharged through the discharge port of the installed extrusion die. This strengthens the stirring and pushing force of the extruder on the added rubber, and at the same time ensures that the material receives uniform and stable heating during the processing, improving the uniformity of the mixing of the rubber material, thereby reducing the quality and production efficiency of the subsequent rubber products.

[0023] 2. In this solution, the fixed seat is installed on the inner circumference of the discharge shell to fix the conical seat and squeeze the discharged rubber. By rotating the conical shell, the inner diameter of the conical seat is reduced, which facilitates the installation of different types of extrusion dies. Attached Figure Description

[0024] The accompanying drawings are provided to further illustrate the present invention and form part of the specification. They are used together with the embodiments of the present invention to explain the present invention, but do not constitute a limitation thereof. In the drawings:

[0025] Figure 1 This is a perspective view of the present utility model;

[0026] Figure 2 This is a first perspective sectional view of the present invention;

[0027] Figure 3 This is a second perspective sectional view of the present invention;

[0028] Figure 4 This is an exploded view of the present invention.

[0029] In the diagram: 1. Mounting shell; 2. Base; 3. Insulation shell; 4. Funnel; 5. Protective shell; 6. Discharge shell; 7. Fixed seat; 8. Motor; 9. Machining shell; 10. Rotating seat; 11. Threaded seat; 12. Spiral blade; 13. Limiting seat; 14. Support block; 15. Feed tube; 16. Driving gear; 17. Driven gear; 18. Internal gear ring; 19. Conical seat; 20. Conical shell; 21. First heating plate; 22. Second heating plate. Detailed Implementation

[0030] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0031] Example 1

[0032] Please see Figure 1-4 The present invention provides the following technical solution:

[0033] A hot-feed rubber extruder, comprising:

[0034] Mounting housing 1;

[0035] The processing shell 9 is disposed inside the mounting shell 1. Two first heating plates 21 are provided on the circumferential surface of the processing shell 9, and a second heating plate 22 is fixedly connected to the lower inner wall of the mounting shell 1.

[0036] The discharge shell 6 is fixedly connected to one side of the processing shell 9, and a spiral blade 12 is rotatably connected to the inner wall of one side of the processing shell 9.

[0037] The agitated extrusion mechanism includes:

[0038] Motor 8 is fixedly connected to one side of the mounting housing 1. The output end of motor 8 movably passes through the inner wall of one side of the mounting housing 1. A drive gear 16 is fixedly connected to the output end of motor 8.

[0039] A rotating base 10 is fixedly connected to one side of the drive gear 16. A helical blade 12 is threaded onto the inner surface of the rotating base 10, and a threaded seat 11 is threaded onto the circumferential surface of the rotating base 10.

[0040] A rotating assembly is disposed within the machining housing 9 and connected to the drive gear 16 to enhance the rotational strength of the drive gear 16.

[0041] In a specific embodiment of this utility model, the mounting housing 1 serves as the outer shell of the entire extruder, providing mounting positions for other components. The processing shell 9, placed inside the mounting housing 1, is the main area for rubber material processing. An external heating device is provided to maintain the internal temperature. The first heating plate 21 and the second heating plate 22 are respectively installed on the circumferential surface of the processing shell 9 and the lower inner wall of the mounting housing 1 to heat the material inside the processing shell 9, keeping the rubber in a hot feeding state. The discharge shell 6 is fixed to one side of the processing shell 9 to guide the material out of the outlet. The spiral blade 12 is installed on the processing shell 9. On one side of the inner wall, materials are conveyed and mixed by rotation. Motor 8 is fixed to one side of the mounting housing 1, providing power to the extruder. Simultaneously, the drive gear 16 is installed at the output end of motor 8, driving other components through gear transmission. Rotary seat 10 is connected to one side of the drive gear 16 and is threadedly connected to the rotating shaft of the spiral blade 12, enabling the spiral blade 12 to rotate. Threaded seat 11 is installed on the circumferential surface of the rotating seat 10 to fix the fixed spiral blade 12. Multiple driven gears 17 and an internal gear ring 18 enhance the rotational strength of the drive gear 16. For details, please refer to [link / reference]. Figure 4 The rotating assembly includes:

[0042] Multiple driven gears 17 are rotatably connected to one side of the machining housing 9, and the multiple driven gears 17 mesh with the driving gear 16;

[0043] An internal gear ring 18 is rotatably connected to one side of the machining housing 9, and the internal gear ring 18 meshes with multiple driven gears 17.

[0044] In this embodiment, the driving gear 16 and three driven gears 17 mesh with each other, and the internal gear ring 18 meshes with the three driven gears 17. Thus, the rotation of the driving gear 16 drives the rotating component to operate, thereby enhancing the rotation strength of the driving gear 16.

[0045] Please refer to the details. Figure 4 The inner circumferential wall of the discharge shell 6 is threaded with a fixed seat 7, and a conical seat 19 is fixedly connected to one side end of the fixed seat 7. A conical shell 20 is threadedly connected to the outer surface of the conical seat 19.

[0046] In this embodiment: the fixing seat 7 is installed on the inner circumference of the discharge shell 6 to fix the conical seat 19 and to squeeze the discharged rubber. By rotating the conical shell 20, the inner diameter of the conical seat 19 is reduced, which facilitates the installation of different types of extrusion molds.

[0047] Please refer to the details. Figure 2 Two bases 2 are fixedly connected to the lower end of the mounting housing 1, and an insulation shell 3 is provided on the outer surface of the processing shell 9. A protective shell 5 is fixedly connected to one side of the mounting housing 1.

[0048] In this embodiment: two bases 2 are installed at the lower end of the mounting housing 1 to support the entire device, and the heat insulation shell 3 is wrapped around the outer surface of the processing shell 9 to maintain the temperature of the internal rubber.

[0049] Please refer to the details. Figure 3 Multiple limiting seats 13 are fixedly connected to the lower inner wall of the housing 1, and multiple support blocks 14 are fixedly connected to the upper end of each of the multiple limiting seats 13.

[0050] In this embodiment: the processing shell 9 is limited by four fixed limiting seats 13, and the fixed limiting strength of the four limiting seats 13 is strengthened by multiple support blocks 14.

[0051] Please refer to the details. Figure 4 A feeding pipe 15 is fixedly connected to the outer surface of the processing shell 9, and a funnel 4 is fixedly connected to the upper end of the feeding pipe 15.

[0052] In this embodiment: the feed pipe 15 is fixedly connected to the outer surface of the processing shell 9 and is used to discharge and drain the material. The funnel 4 is fixed at the upper end of the feed pipe 15 to facilitate the input of the material.

[0053] The working principle and usage process of this utility model are as follows: First, the rubber material is fed into the processing shell 9 through the funnel 4. The rubber material in the processing shell 9 is heated by the first heating plate 21 and the second heating plate 22. Then, the motor 8 is started, which drives the drive gear 16 and the rotating seat 10 to rotate. At the same time, the driven gear 17 meshes with the internal gear ring 18, which enhances the rotation strength of the drive gear 16. Finally, the spiral blade 12 is driven to rotate inside the processing shell 9. The rotation of the spiral blade 12 not only pushes the rubber forward, but also stirs and mixes it. The rubber material is pushed by the spiral blade 12 to the discharge shell 6 for discharge.

[0054] Finally, it should be noted that the above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. A hot-feed rubber extruder, characterized in that, include: Mounting housing (1); Processing shell (9), the processing shell (9) is disposed inside the mounting shell (1), the circumferential surface of the processing shell (9) is provided with two first heating plates (21), and the lower inner wall of the mounting shell (1) is fixedly connected with a second heating plate (22). The discharge shell (6) is fixedly connected to one side of the processing shell (9), and a spiral blade (12) is rotatably connected to the inner wall of one side of the processing shell (9). The stirring extrusion mechanism includes: Motor (8), the motor (8) is fixedly connected to one side of the mounting housing (1), the output end of the motor (8) movably penetrates the inner wall of one side of the mounting housing (1), and the output end of the motor (8) is fixedly connected to a drive gear (16). A rotating seat (10) is fixedly connected to one side of the drive gear (16). A helical blade (12) is threaded onto the inner surface of the rotating seat (10), and a threaded seat (11) is threaded onto the circumferential surface of the rotating seat (10). A rotating assembly is disposed within the machining housing (9) and connected to the drive gear (16) to enhance the rotational strength of the drive gear (16).

2. The hot-feed rubber extruder according to claim 1, characterized in that: The rotating assembly includes: Multiple driven gears (17) are rotatably connected to one side of the machining housing (9), and the multiple driven gears (17) and the driving gear (16) mesh with each other; An internal gear ring (18) is rotatably connected to one side of the machining housing (9), and the internal gear ring (18) meshes with multiple driven gears (17).

3. A hot-feed rubber extruder according to claim 2, characterized in that: The inner circumferential wall of the discharge shell (6) is threaded with a fixed seat (7), and a conical seat (19) is fixedly connected to one side end of the fixed seat (7). A conical shell (20) is threadedly connected to the outer surface of the conical seat (19).

4. A hot-feed rubber extruder according to claim 3, characterized in that: The lower end of the mounting housing (1) is fixedly connected to two bases (2), the outer surface of the processing housing (9) is provided with a heat insulation shell (3), and a protective shell (5) is fixedly connected to one side end of the mounting housing (1).

5. A hot-feed rubber extruder according to claim 4, characterized in that: The lower inner wall of the mounting housing (1) is fixedly connected with multiple limiting seats (13), and the upper ends of the multiple limiting seats (13) are fixedly connected with multiple support blocks (14).

6. A hot-feed rubber extruder according to claim 5, characterized in that: The outer surface of the processing shell (9) is fixedly connected to a feeding pipe (15), and the upper end of the feeding pipe (15) is fixedly connected to a funnel (4).