Coding process feeding tooling

Abstract

The utility model relates to the application field of auxiliary tooling, disclose a kind of coding process feeding tooling, including tooling mainboard, the upper portion of tooling mainboard is provided with compression mechanism, the right side of tooling mainboard is provided with support mechanism, the compression mechanism includes connecting plate and upper support plate, the right side of connecting plate is sequentially provided with positioning rod four, positioning rod five and positioning rod six from behind to front, the right end of positioning rod four, positioning rod five and positioning rod six is fixedly connected with upper support plate, the support mechanism includes lower support plate, the middle part of lower support plate is equipped with bolt plate. In the utility model, by setting the cooperation between compression mechanism and support mechanism, loose leaf, bolt plate and other components, tooling can be quickly assembled workpiece and facilitate quick feeding, simultaneously by setting the cooperation between multiple positioning rods, realize multi-point positioning, benefit the neat arrangement of preloaded workpiece, facilitate loading to bunker.

Description

Technical Field

[0001] This utility model relates to the field of auxiliary tooling applications, and in particular to a feeding tooling for a coding process. Background Technology

[0002] In modern manufacturing, coding is an important process, mainly used for product identification and traceability, which improves production efficiency and product quality management.

[0003] After the dual-channel automation upgrade of the DQ200SF coding production line, the only step requiring manual intervention due to the limited material hopper capacity is the filling operation, which results in equipment downtime. Traditional material loading fixtures suffer from high reliance on manual operation, low efficiency, insufficient precision, and poor versatility. Dynamic analysis of the production line shows a cumulative loss of 135 minutes of effective production time per shift, resulting in a theoretical capacity loss rate of 28.6%. To eliminate this bottleneck and improve filling efficiency, a new material loading fixture for the coding process is proposed to address these issues. Utility Model Content

[0004] To overcome the above shortcomings, this utility model provides a feeding fixture for the coding process, which aims to improve the problems of high dependence on manual operation, low efficiency, insufficient accuracy and poor versatility of the feeding fixture in the existing technology.

[0005] To achieve the above objectives, the present invention adopts the following technical solution: a tooling for feeding in the coding process, including a tooling main board, a clamping mechanism on the upper part of the tooling main board, and a support mechanism on the right side of the tooling main board. The clamping mechanism includes a connecting plate and an upper support plate. From back to front, the right side of the connecting plate is provided with positioning rod four, positioning rod five, and positioning rod six. The right ends of positioning rod four, positioning rod five, and positioning rod six are fixedly connected to the upper support plate. The support mechanism includes a lower support plate. A pin plate is installed in the middle of the lower support plate. The pin plate is movably connected to the upper support plate. From back to front, positioning rod one, positioning rod two, and positioning rod three are provided between the lower support plate and the tooling main board.

[0006] As a further description of the above technical solution:

[0007] The positioning rods four, five, and six are fixedly connected to the connecting plate, and the positioning rods one, two, and three are fixedly connected to the lower support plate by bolts.

[0008] As a further description of the above technical solution:

[0009] The main board and the connecting board of the tooling are connected by a hinge.

[0010] As a further description of the above technical solution:

[0011] The number of loose-leaf pages is two, and both are located on the left side of the tooling main board and the connecting board.

[0012] As a further description of the above technical solution:

[0013] The hinge is fixedly connected to the main board and the connecting plate of the tooling by multiple bolts.

[0014] As a further description of the above technical solution:

[0015] A handle is fixedly connected to the left side of the tooling motherboard.

[0016] This utility model has the following beneficial effects:

[0017] 1. In this utility model, by setting up the mutual cooperation between the clamping mechanism and the main support mechanism, hinge, pin plate and other components, the tooling can quickly assemble the workpiece and facilitate rapid loading. At the same time, by setting up the mutual cooperation between multiple positioning rods, multi-point positioning is achieved, which is conducive to the neat arrangement of pre-loaded workpieces and convenient loading into the hopper.

[0018] 2. In this utility model, two sets of modular feeding fixtures are designed under the existing DQ200SF dual-channel coding hopper structure. The modular design adopts a type-adaptive architecture, which can be used to quickly assemble and feed workpieces of different specifications and models, making it more practical. Attached Figure Description

[0019] Figure 1 This is a three-dimensional schematic diagram of the overall fixture of an embodiment of the coding process feeding fixture proposed in this utility model;

[0020] Figure 2 This is a three-dimensional schematic diagram of the clamping mechanism of the feeding fixture for the coding process proposed in this utility model when it is opened;

[0021] Figure 3 This is a three-dimensional schematic diagram of the tooling for the coding process feeding according to this utility model after loading.

[0022] Figure 4 This is a three-dimensional schematic diagram of the overall fixture of the second embodiment of the coding process feeding fixture proposed in this utility model.

[0023] Legend:

[0024] 1. Tooling main board; 2. Connecting plate; 3. Pin plate; 4. Handle; 5. Hinge; 6. Lower support plate; 7. Positioning rod one; 8. Positioning rod two; 9. Positioning rod three; 10. Bolt one; 11. Bolt two; 12. Upper support plate; 13. Positioning rod four; 14. Positioning rod five; 15. Positioning rod six. Detailed Implementation

[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0026] Example 1:

[0027] Reference Figures 1-2 This utility model provides an embodiment of a tooling for feeding a coding process, which is a tooling for 1 / 3 of a workpiece. It includes a tooling main board 1, which is used to connect various components. A handle 4 is fixedly connected to the left side of the tooling main board 1 to facilitate the worker to pick up and put down the tooling. A clamping mechanism is provided on the upper part of the tooling main board 1, and a support mechanism is provided on the right side of the tooling main board 1. The clamping mechanism and the support mechanism cooperate with each other to limit the workpiece. The clamping mechanism includes a connecting plate 2 and an upper support plate 12. The middle part of the upper support plate 12 has two slots that are adapted to the pin plate 3. The right side of the connecting plate 2 is provided with positioning rod 4 13, positioning rod 5 14 and positioning rod 6 15 from back to front, which are used to quickly position the workpiece. The right ends of positioning rod 4 13, positioning rod 5 14 and positioning rod 6 15 are fixedly connected to the upper support plate 12.

[0028] Furthermore, the main tooling plate 1 and the connecting plate 2 are hinged together by hinges 5, which allows the clamping mechanism to open and close quickly, facilitating the operator to quickly preload and clamp the workpiece. There are two hinges 5, both located on the left side of the main tooling plate 1 and the connecting plate 2. The hinges 5 are fixedly connected to the main tooling plate 1 and the connecting plate 2 by multiple bolts 11 respectively.

[0029] like Figures 1-3 As shown, the support mechanism includes a lower support plate 6, a pin plate 3 is installed in the middle of the lower support plate 6, two insert plates are provided on the top of the pin plate 3, and a slot adapted to the insert plates is also provided in the middle of the lower support plate 6. The insert plates are movably connected to the slots on the upper support plate 12 and the lower support plate 6, and the pin plate 3 is movably connected to the upper support plate 12, which can realize the rapid separation of the workpiece from the tooling. From back to front, the lower support plate 6 and the tooling main plate 1 are provided with positioning rod 1 7, positioning rod 2 8 and positioning rod 3 9, which are used to facilitate the rapid positioning of 1 / 3 of the workpiece.

[0030] Furthermore, positioning rods 13, 14, and 15 are fixedly connected to the connecting plate 2, and positioning rods 7, 8, and 9 are fixedly connected to the lower support plate 6 by bolts 10. The cooperation between multiple positioning rods can achieve multi-point positioning, which is conducive to the neat arrangement of pre-loaded workpieces.

[0031] Example 2:

[0032] Within the existing DQ200SF dual-channel coding hopper structure, to accommodate different workpiece specifications and models, a modular loading fixture is designed using a type-adaptive architecture, such as... Figure 4 As shown, one embodiment of this utility model provides a tooling for feeding a coding process. This tooling is for a 2 / 4 workpiece, and its overall structural components are consistent with those of the tooling for a 1 / 3 workpiece. However, the overall width of this workpiece is smaller than that of the tooling for a 1 / 3 workpiece. In order to better accommodate the filling of the 2 / 4 workpiece, the position and shape of the opening of the upper support plate 12 and the position and shape of the insert plate on the upper part of the pin plate 3 have been adjusted according to the actual situation of the 2 / 4 workpiece. At the same time, the fixed positions of the positioning rods 13, 14, and 15 with the upper support plate 12 and the connecting plate 2, and the fixed positions of the positioning rods 7, 8, and 9 with the tooling main plate 1 and the lower support plate 6 have also been specifically adjusted according to the specific shape of the 2 / 4 workpiece, so that the 2 / 4 tooling can achieve rapid positioning and loading of the 2 / 4 workpiece.

[0033] Working principle: When in use, first insert the pin plate 3 into the slot of the lower support plate 6, then place the entire fixture flat on the worktable, and then load the workpieces. Place the workpieces on the support mechanism in sequence. Positioning rod 1 7, positioning rod 2 8 and positioning rod 3 9 will arrange the loaded workpieces neatly according to the shape of the workpieces. After loading 29 workpieces, close the clamping mechanism so that the slot of the upper support plate 12 passes through the insert plate on the pin plate 3 and is clamped in place to achieve the limit. Finally, place the loading fixture upright on the worktable and wait for loading.

[0034] When loading materials into the hopper, lift handle 4 with both hands to align the workpiece at the bottom of the fixture with the guide slide of the hopper. Slide the fixture from top to bottom to near the bottom of the hopper. Pull out the pin plate 3. All the workpieces will automatically slide to the bottom of the hopper due to gravity. Finally, pull out the loading fixture to the workbench to prepare for the next pre-assembly. Repeat this step twice to fill the entire hopper.

[0035] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A tooling for feeding materials in the coding process, including a tooling motherboard (1), characterized in that: The upper part of the tooling motherboard (1) is provided with a clamping mechanism, and the right side of the tooling motherboard (1) is provided with a support mechanism. The clamping mechanism includes a connecting plate (2) and an upper support plate (12). The right side of the connecting plate (2) is provided with positioning rod four (13), positioning rod five (14) and positioning rod six (15) from back to front. The right ends of positioning rod four (13), positioning rod five (14) and positioning rod six (15) are fixedly connected to the upper support plate (12). The support mechanism includes a lower support plate (6), a pin plate (3) is installed in the middle of the lower support plate (6), the pin plate (3) is movably connected to the upper support plate (12), and the lower support plate (6) and the tooling main plate (1) are provided with positioning rod one (7), positioning rod two (8) and positioning rod three (9) from back to front.

2. The feeding fixture for the coding process according to claim 1, characterized in that: The positioning rods four (13), five (14), and six (15) are fixedly connected to the connecting plate (2) by bolts one (10), and the positioning rods one (7), two (8), and three (9) are fixedly connected to the lower support plate (6).

3. The feeding fixture for the coding process according to claim 1, characterized in that: The tooling main board (1) and the connecting plate (2) are hinged together by a hinge (5).

4. The feeding fixture for the coding process according to claim 3, characterized in that: The number of the loose-leaf (5) is two, and both are located on the left side of the tooling main board (1) and the connecting plate (2).

5. The feeding fixture for the coding process according to claim 3, characterized in that: The hinge (5) is fixedly connected to the tooling main board (1) and the connecting plate (2) by multiple bolts (11).

6. The feeding fixture for the coding process according to claim 1, characterized in that: A handle (4) is fixedly connected to the left side of the tooling motherboard (1).

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