Noise reduction electric winch

Abstract

The utility model discloses a kind of noise reduction type electric capstan. The utility model, including control box: the bottom end of the inside of control box is equipped with liquid storage cavity, the middle position of control box bottom is provided with spray head, the both sides of spray head are provided with hose, the both sides of control box bottom are provided with booster pump, the both sides of control box are provided with first protective shell and second protective shell respectively, the side and outer surface in the inside of first protective shell are provided with first sound-absorbing cotton and second sound-absorbing cotton respectively, the other side in the inside of first protective shell is provided with motor. The utility model is provided with bearing at the connecting place of winding roller and first protective shell and second protective shell, the rotation of auxiliary winding roller is assisted, and cavity is provided on first protective shell, and lubricating fluid is filled in cavity, the connecting place of motor output end and winding roller is lubricated, avoid the connecting place of winding roller and first protective shell and second protective shell from producing noise due to friction.

Description

Technical Field

[0001] This utility model relates to the field of electric winch technology, specifically a noise-reducing electric winch. Background Technology

[0002] An electric winch consists of an engine, transmission device, drum, operating mechanism, and base frame. It is a forest harvesting and transportation machine that uses a drum to wind a steel wire rope to lift or pull loads (timber). According to its application, it can be divided into two types: cableway winches and loading winches. It is mainly used as the power source for aerial cableways and other timber collection and transportation equipment in forest areas, for loading, unloading, and stacking logs or timber in timber yards and mountain log yards. With slight modifications, the winch can also be used as the power source for other forestry lifting and conveying equipment such as pushing timber across rivers, unloading timber stacks, and sorting timber.

[0003] Existing electric winches generate noise during operation due to friction as the traction rope winds around the take-up roller. Furthermore, the traction rope is prone to breakage after prolonged use. Additionally, the motor inside the winch also produces noise during operation. Moreover, the take-up roller, pulled by the traction rope, rubs against the winch housing at its connection point with the motor and gearbox, generating further noise. In summary, existing electric winches pose a noise pollution problem. Utility Model Content

[0004] The purpose of this invention is to provide a noise-reducing electric winch to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a noise-reducing electric winch, comprising a control box: a liquid storage chamber is provided at the bottom of the control box, a spray head is provided at the middle of the bottom of the control box, hoses are provided on both sides of the spray head, a booster pump is provided on both sides of the bottom of the control box, a first protective shell and a second protective shell are respectively provided on both sides of the control box, a first sound-absorbing cotton and a second sound-absorbing cotton are respectively provided on one side inside the first protective shell and on the outer surface, a motor is provided on the other side inside the first protective shell, a cavity is provided on the other side of the first protective shell, and a winding roller is rotatably arranged between the first protective shell and the second protective shell.

[0006] By adopting the above technical solution, the lubricating fluid in the storage chamber is extracted and sprayed out from the spray head through the cooperation of the storage chamber, spraying the lubricating fluid onto the traction rope. This reduces the coefficient of friction between the traction ropes during the winding process, reducing noise generated by mutual friction and lowering the probability of the traction rope breaking due to friction. Furthermore, a cavity is provided in the first protective shell and filled with lubricating fluid to lubricate the connection between the motor output end and the winding roller. All these components work together to reduce the noise of the electric winch.

[0007] Preferably, a gearbox is provided inside the second protective housing, and the output end of the motor and the gearbox are respectively connected to both sides of the take-up roller.

[0008] By adopting the above technical solution, the winding roller can rotate smoothly through the cooperation between the motor and the gearbox, and the gearbox can also adjust the speed of the winding roller.

[0009] Preferably, a connection port is provided at the middle position of the first protective shell and the second protective shell near the control box, and a first bearing is provided inside the connection port of the first protective shell and the second protective shell.

[0010] By adopting the above technical solution, the take-up roller is assisted by the first bearing to rotate on the first and second protective housings, thereby avoiding friction between the first and second protective housings and the take-up roller.

[0011] Preferably, a second bearing is provided on both sides of the outer surface of the take-up roller, and the take-up roller is rotatably connected to the control box through the second bearing.

[0012] By adopting the above technical solution, the take-up roller is assisted to rotate on the first and second protective housings by the second bearing, so as to avoid friction between the first and second protective housings and the take-up roller.

[0013] Preferably, the liquid storage chamber and the cavity are filled with lubricating fluid, and both the liquid storage chamber and the cavity are provided with an inlet and an outlet.

[0014] By adopting the above technical solution, the lubricating fluid enters the storage chamber and the cavity through the inlet, while the outlet can discharge the waste lubricating fluid.

[0015] Preferably, the liquid storage chamber is connected to the input end of the booster pump through the liquid outlet, the output end of the booster pump is connected to the hose, and the spray head is connected to the hose.

[0016] By adopting the above technical solution, the booster pump can send the lubricating liquid in the storage chamber into the spray head through the hose, and then the lubricating liquid is discharged from the spray head, so that the lubricating liquid can be applied to the traction rope.

[0017] Preferably, the control box is equipped with a partition, which forms a control area and a liquid storage chamber. The spray head consists of a buffer and a nozzle.

[0018] By adopting the above technical solution, the buffer component on the spray head can prevent the spray head from being damaged by high-pressure lubricating fluid.

[0019] Compared with the prior art, the beneficial effects of this utility model are:

[0020] 1. This noise-reducing electric winch, through the cooperation of the liquid storage chamber, spray head and booster pump, allows the lubricating fluid in the liquid storage chamber to be extracted and sprayed out from the spray head, so that the lubricating fluid can be sprayed on the traction rope. This reduces the coefficient of friction between the traction ropes during the winding process, reduces the noise generated by the traction ropes due to mutual friction, and also reduces the probability of the traction rope breaking due to friction.

[0021] 2. This noise-reducing electric winch has a first sound-absorbing cotton and a second sound-absorbing cotton on the surface of the motor. Through the cooperation between the first sound-absorbing cotton and the second sound-absorbing cotton, the noise generated by the motor is absorbed, thereby reducing the noise generated by the motor.

[0022] 3. The noise-reducing electric winch has a bearing at the connection between the take-up roller and the first protective housing and the second protective housing to assist the rotation of the take-up roller. In addition, a cavity is provided on the first protective housing and filled with lubricant to lubricate the connection between the motor output end and the take-up roller, so as to avoid noise caused by friction at the connection between the take-up roller and the first and second protective housings. Attached Figure Description

[0023] Figure 1 This is a perspective view of the present utility model;

[0024] Figure 2 This is the front view of the present utility model;

[0025] Figure 3 This is a sectional view of the main structure of this utility model;

[0026] Figure 4 This utility model Figure 3 Enlarged view of the structure at point A in the middle.

[0027] In the diagram: 1. Control box; 2. Liquid storage chamber; 3. Spray head; 4. Hose; 5. Booster pump; 6. First protective housing; 7. Motor; 8. First sound-absorbing cotton; 9. Second sound-absorbing cotton; 10. Cavity; 11. Second protective housing; 12. Gearbox; 13. Take-up roller; 14. First bearing; 15. Second bearing. Detailed Implementation

[0028] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only a part of the embodiments of the present utility model, and not all of them. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.

[0029] Please see Figure 1-4 This utility model provides an embodiment of a noise-reducing electric winch, comprising a control box 1: a liquid storage chamber 2 is provided at the bottom of the control box 1, a spray head 3 is provided at the middle of the bottom of the control box 1, hoses 4 are provided on both sides of the spray head 3, booster pumps 5 are provided on both sides of the bottom of the control box 1, a first protective shell 6 and a second protective shell 11 are respectively provided on both sides of the control box 1, a first sound-absorbing cotton 8 and a second sound-absorbing cotton 9 are respectively provided on one side inside the first protective shell 6 and on the outer surface, a motor 7 is provided on the other side inside the first protective shell 6, and a cavity 10 is provided on the other side of the first protective shell 6. A winding roller 13 is rotatably mounted between the body 6 and the second protective shell 11. Through the cooperation between the liquid storage chamber 2, the spray head 3 and the booster pump 5, the lubricating fluid in the liquid storage chamber 2 is extracted and sprayed out from the spray head 3, so that the lubricating fluid can be sprayed on the traction rope. This reduces the coefficient of friction between the traction ropes during the winding process, reduces the noise generated by the traction ropes due to mutual friction, and also reduces the probability of the traction rope breaking due to friction. In addition, a cavity 10 is provided on the first protective shell 6, and the cavity 10 is filled with lubricating fluid to lubricate the connection between the output end of the motor 7 and the winding roller 13. All these components work together to reduce the noise of the electric winch.

[0030] In this embodiment, a gearbox 12 is provided inside the second protective housing 11. The output end of the motor 7 and the gearbox 12 are respectively connected to both sides of the take-up roller 13. Through the cooperation between the motor 7 and the gearbox 12, the take-up roller 13 can rotate smoothly, and the gearbox 12 can also adjust the speed of the take-up roller 13.

[0031] In this embodiment, a connection port is provided at the middle position of the first protective housing 6 and the second protective housing 11 near the control box 1. A first bearing 14 is provided inside the connection port of the first protective housing 6 and the second protective housing 11.

[0032] In this embodiment, a second bearing 15 is provided on both sides of the outer surface of the take-up roller 13. The take-up roller 13 is rotatably connected to the control box 1 through the second bearing 15. The second bearing 15 assists the take-up roller 13 to rotate on the first protective housing 6 and the second protective housing 11, so as to avoid friction between the first protective housing 6, the second protective housing 11 and the take-up roller 13.

[0033] In this embodiment, the liquid storage chamber 2 and the cavity 10 are filled with lubricating fluid. Both the liquid storage chamber 2 and the cavity 10 are provided with an inlet and an outlet. The lubricating fluid enters the liquid storage chamber 2 and the cavity 10 through the inlet, while the outlet can discharge the waste lubricating fluid.

[0034] In this embodiment, the liquid storage chamber 2 is connected to the input end of the booster pump 5 through the liquid outlet, the output end of the booster pump 5 is connected to the hose 4, and the spray head 3 is connected to the hose 4. The booster pump 5 can send the lubricating liquid in the liquid storage chamber 2 into the spray head 3 along the hose 4, and the lubricating liquid is then discharged from the spray head 3, so that the lubricating liquid can be applied to the traction rope.

[0035] In this embodiment, the control box 1 is equipped with a partition, and the control box 1 forms a control area and a liquid storage chamber 2 through the partition. The spray head 3 consists of a buffer and a spray head. The buffer on the spray head 3 can prevent the spray head from being damaged by high-pressure lubricating fluid.

[0036] Working principle: When the user starts the electric winch, the motor 7 will generate noise due to vibration. The first sound-absorbing cotton 8 and the second sound-absorbing cotton 9 absorb the noise generated by the motor 7, reducing the noise generated when the motor 7 is working. When the output end of the motor 7 drives the winding roller 13 to rotate, the first bearing 14 and the second bearing 15 cooperate to prevent the winding roller 13 from rubbing against the first protective shell 6 and the second protective shell 11 due to the pulling of the traction rope, thereby preventing the winding roller 13 from generating noise due to friction. At the same time, during the winding process of the traction rope, the booster pump 5 is started to extract the lubricating fluid in the liquid storage chamber 2 and introduce it into the spray head 3. The spray head 3 sprays the lubricating fluid onto the traction rope to lubricate the traction rope, reduce the friction coefficient of the traction rope, and thus reduce the noise generated by the friction of the traction rope.

[0037] For those skilled in the art, this invention is not limited to the details of the exemplary embodiments described above, and can be implemented in other specific forms without departing from the spirit or scope of this invention. Therefore, the embodiments of this invention are exemplary and not restrictive. The scope of this invention is defined by the appended claims rather than the foregoing description, and thus all variations falling within the meaning and scope of equivalents of the claims are intended to be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

Claims

1. A noise-reducing electric winch, comprising a control box (1), characterized in that: The bottom of the control box (1) is provided with a liquid storage chamber (2). A spray head (3) is provided in the middle of the bottom of the control box (1). A hose (4) is provided on both sides of the spray head (3). A booster pump (5) is provided on both sides of the bottom of the control box (1). A first protective shell (6) and a second protective shell (11) are provided on both sides of the control box (1). A first sound-absorbing cotton (8) and a second sound-absorbing cotton (9) are provided on one side inside the first protective shell (6) and on the outer surface, respectively. A motor (7) is provided on the other side inside the first protective shell (6). A cavity (10) is provided on the other side of the first protective shell (6). A take-up roller (13) is rotatably arranged between the first protective shell (6) and the second protective shell (11).

2. The noise-reducing electric winch according to claim 1, characterized in that: The second protective housing (11) is equipped with a gearbox (12), and the output end of the motor (7) and the gearbox (12) are respectively connected to the two sides of the take-up roller (13).

3. The noise-reducing electric winch according to claim 1, characterized in that: The first protective housing (6) and the second protective housing (11) have a connection port at the middle position on the side close to the control box (1), and the first protective housing (6) and the second protective housing (11) have a first bearing (14) inside the connection port.

4. The noise-reducing electric winch according to claim 1, characterized in that: The take-up roller (13) is provided with second bearings (15) on both sides of its outer surface, and the take-up roller (13) is rotatably connected to the control box (1) through the second bearings (15).

5. A noise-reducing electric winch according to claim 1, characterized in that: The liquid storage chamber (2) and the cavity (10) are filled with lubricating fluid, and both the liquid storage chamber (2) and the cavity (10) are provided with a liquid inlet and a liquid outlet.

6. A noise-reducing electric winch according to claim 5, characterized in that: The liquid storage chamber (2) is connected to the input end of the booster pump (5) through the liquid outlet. The output end of the booster pump (5) is connected to the hose (4). The spray head (3) is connected to the hose (4).

7. A noise-reducing electric winch according to claim 1, characterized in that: The control box (1) is equipped with a partition, and the control box (1) forms a control area and a liquid storage chamber (2) through the partition. The spray head (3) is composed of a buffer and a spray head.

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