A carding machine lap former head structure

Abstract

The application relates to a carding machine lap forming drum faucet structure and relates to the technical field of carding machine equipment, which comprises a mounting seat, and a faucet support is fixedly installed on the inner side of the mounting seat. Through the action of the adjustable fan blade assembly, the meshing transmission of the rotating drum, the conical tooth ring and the conical gear is utilized to realize the angle adjustment of the fan blade body, so that the wind power generated when the cotton guide wheel body rotates can be adjusted according to the requirement, the wind power generated by the rotation can continuously clean the surface of the cotton guide wheel body, the cotton flock and dust cannot be attached, manual frequent disassembly and cleaning are not needed, the cleaning efficiency is greatly improved, the labor intensity is reduced, the adjustable fan blade assembly can be quickly positioned, fixed and conveniently disassembled through the limiting assembly, the rotating drum cannot rotate through the abutting bolt, the conical gear and the conical tooth ring are kept in the positioning meshing, the fan blade body cannot be angle-adjusted, the fan blade body can be stably arranged under the rotation of the cotton guide wheel body, and the cotton flock can be stably cleaned by the wind power.

Description

Technical Field

[0001] This application relates to the field of carding machine equipment technology, and in particular to a carding machine coil disc head structure. Background Technology

[0002] As a core piece of equipment in the textile production process, the carding machine's coiling disc head structure is responsible for orderly assembling the carded cotton fibers into slivers, directly affecting the sliver forming quality and production continuity. In the modern textile industry's pursuit of efficient and stable production, optimizing the performance of the coiling disc head structure has become a key aspect of enhancing the competitiveness of textile products.

[0003] Currently, during the operation of traditional carding machines, cotton lint, dust, and other impurities easily adhere to the surface of the guide rollers, leading to poor sliver transport, reduced surface quality, and even equipment malfunctions. However, existing cleaning methods mostly rely on manual disassembly and cleaning at regular intervals, which is not only inefficient and labor-intensive, but also affects production progress if cleaning is not done in a timely manner. This increases equipment maintenance costs and downtime, restricting the overall operating efficiency and stability of the carding machine. Utility Model Content

[0004] The purpose of this application is to provide a carding machine coiling disc head structure that can continuously clean the surface of the guide wheel body, prevent cotton lint and dust from adhering, solve cotton sliver conveying and quality problems, eliminate the need for frequent manual disassembly and cleaning, greatly improve cleaning efficiency, reduce labor intensity, reduce equipment maintenance costs and downtime, and solve the problems mentioned in the background art.

[0005] The present application provides a carding machine coil disc faucet structure with the following technical solution: It includes a mounting base, a faucet bracket fixedly mounted on the inner side of the mounting base, two guide wheel bodies fixedly mounted on the outer side of the faucet bracket, three circumferentially arrayed connecting seats on the outer side of each guide wheel body, an adjustable fan blade assembly on the inner side of each connecting seat, a fixed sleeve fixedly connected to the inner side of each of the two guide wheel bodies, a rotating cylinder rotatably connected to the outer side of each of the fixed sleeves, and a conical toothed ring fixedly connected to the outer side of each of the two rotating cylinders. Three circumferentially arrayed component blocks are fixedly connected to the inner side of the guide wheel bodies. The adjustable fan blade assembly includes a connecting rod and a transmission sleeve. The outer side of the connecting rod is inserted into the inner side of the transmission sleeve, and a fan blade body is fixedly connected to one end of the connecting rod. A conical gear is fixedly connected to the outer side of the transmission sleeve, and the conical gear meshes with the conical toothed ring. Limiting components are provided on the inner sides of each of the three component blocks.

[0006] By adopting the above technical solution and setting an adjustable fan blade assembly on the outside of the guide wheel body, the angle of the fan blade body can be adjusted under the meshing transmission of the rotating drum, conical toothed ring, and conical gear. This allows for adjustment of the airflow force when the guide wheel body rotates as needed, thereby continuously cleaning the surface of the guide wheel body. This effectively prevents the adhesion of impurities such as cotton lint and dust, eliminating the need for regular manual disassembly and cleaning, improving cleaning efficiency, reducing labor intensity, reducing equipment maintenance costs and downtime, and enhancing the overall operating efficiency and stability of the carding machine. At the same time, the limiting component allows for quick disassembly of the fan blade body and connecting rod, enabling rapid replacement and maintenance, reducing the labor intensity of disassembly and assembly, avoiding production delays due to untimely cleaning, effectively reducing equipment maintenance costs and downtime, and improving the overall operating efficiency and stability of the carding machine.

[0007] Preferably, the outer side of the rotating drum is provided with anti-slip texture.

[0008] By adopting the above technical solution, the anti-slip texture on the outer side of the rotating drum increases the friction between the rotating drum and external components, making the rotating drum more stable and reliable during rotation, ensuring the stability of the transmission between the conical toothed ring and the conical gear, thereby ensuring that the adjustable fan blade assembly can continuously and stably clean the cotton guide wheel body.

[0009] Preferably, the outer side of the connecting rod is rotatably connected to the inner side of the connecting seat, and the outer side of the transmission sleeve is rotatably connected to the inner side of the component block.

[0010] By adopting the above technical solution, the rotating connection between the connecting rod and the connecting seat, and the transmission sleeve and the component block, the adjustable fan blade assembly can rotate flexibly, allowing the fan blade body to be angled according to actual needs, ensuring stable wind power to clean up cotton fibers.

[0011] Preferably, a slot is formed on the outer side of the connecting rod, and a slotted plate is fixedly connected to the inner side of the transmission sleeve. The outer side of the slotted plate is inserted into the inner side of the slot, and the inner wall of the slot and the slotted plate are matched in size.

[0012] By adopting the above technical solution, the matching and insertion of the above-mentioned straight plate and straight slot ensures that the connecting rod and the transmission sleeve can rotate relative to each other to adjust the angle, thus ensuring the high efficiency of the adjustable fan blade assembly cleaning work.

[0013] Preferably, the limiting component includes two positioning rods and a mounting hole. The outer sides of the two positioning rods are fixedly connected to the outer side of the connecting seat. The inner wall of the mounting hole is opened on the inner side of the component block. A tension spring is fixedly connected to the inner side of the mounting hole. A connecting plate is fixedly connected to the other end of the tension spring. Two limiting rods are fixedly connected to one side of the connecting plate.

[0014] By adopting the above technical solution, the connection seat and adjustable fan blade assembly can be quickly positioned and fixed through the cooperation of the tension spring, connecting plate and limiting rod. When it is necessary to disassemble, clean or replace the fan blade body, the operation is simple and quick, which improves the convenience of equipment maintenance.

[0015] Preferably, one end of the limiting rod is inclined, the outer side of the positioning rod is inserted into the inner side of the component block, and the outer side of both positioning rods is provided with limiting slots, and the outer side of the two limiting rods is respectively inserted into the inner side of the two limiting slots.

[0016] By adopting the above technical solution, the bevel design at one end of the limiting rod facilitates the pushing of the limiting rod to pull the tension spring when the positioning rod is inserted into the component block. When the positioning rod is in place, the limiting rod is inserted into the limiting slot under the reset action of the tension spring, achieving precise positioning and firm fixation, and ensuring the stability of the adjustable fan blade assembly during operation.

[0017] Preferably, a mounting plate is fixedly connected to the outer side of the fixed sleeve, and a tightening bolt is threadedly connected to the inner side of the mounting plate, with one end of the tightening bolt abutting against the outer side of the rotating drum.

[0018] By adopting the above technical solution, the rotating drum can be easily fixed by setting the mounting plate and the tightening bolts, ensuring that the rotating drum will not loosen during the rotation of the cotton guide wheel body, ensuring that the bevel gear and bevel gear ring maintain positioning and meshing, so that the fan blade body will not adjust its angle, and ensuring that the fan blade body can stably clean the cotton lint by wind under the rotation of the cotton guide wheel body.

[0019] Preferably, the inner sides of both fixed sleeves are rotatably connected to fixed shafts, the ends of the two fixed shafts are fixedly installed on the inner side of the faucet bracket, and the faucet bracket and the fixed shafts are fixedly connected by bolts.

[0020] By adopting the above technical solution, the fixed shaft and the head bracket are fixedly connected by bolts, providing a stable support structure for the fixed sleeve and the entire cotton guide wheel body, ensuring the stability of the cotton guide wheel body during operation, and also facilitating the installation, disassembly and maintenance of the equipment.

[0021] In summary, this application includes at least one of the following beneficial technical effects:

[0022] This carding machine coil disc head structure, through the action of an adjustable fan blade assembly, utilizes the meshing transmission of a rotating drum, a conical toothed ring, and a conical gear to achieve adjustment of the fan blade body angle. This allows for adjustment of the airflow generated when the guide wheel rotates as needed. The airflow continuously cleans the surface of the guide wheel body, preventing cotton lint and dust adhesion, thus solving cotton sliver conveying and quality issues. It eliminates the need for frequent manual disassembly and cleaning, significantly improving cleaning efficiency, reducing labor intensity, and minimizing equipment maintenance costs and downtime. The limiting assembly, with its tension springs and limiting rods, enables quick positioning and easy disassembly of the adjustable fan blade assembly, facilitating maintenance and replacement. Tightening bolts prevent the rotating drum from rotating, ensuring the conical gear and conical toothed ring remain in position and meshed, preventing angle adjustment of the fan blade body. This ensures the fan blade body remains stable under the rotation of the guide wheel body, stably cleaning the cotton lint with airflow. Attached Figure Description

[0023] Figure 1 This is a three-dimensional structural diagram of the entire application;

[0024] Figure 2 This is a three-dimensional structural diagram of the main body of the cotton guide wheel in this application;

[0025] Figure 3 This is a cross-sectional structural diagram of the main body of the cotton guide wheel in this application;

[0026] Figure 4 This is a three-dimensional structural diagram of the adjustable fan blade assembly of this application;

[0027] Figure 5 This is a three-dimensional structural diagram of the limiting component of this application.

[0028] In the picture:

[0029] 1. Mounting base; 2. Faucet bracket; 3. Guide wheel body; 4. Connecting base; 5. Adjustable fan blade assembly; 501. Connecting rod; 502. Fan blade body; 503. Slotted groove; 504. Transmission sleeve; 505. Slotted retaining plate; 506. Bevel gear; 6. Fixing sleeve; 7. Rotary cylinder; 8. Bevel gear ring; 9. Limiting assembly; 901. Positioning rod; 902. Limiting slot; 903. Limiting rod; 904. Mounting hole; 905. Tension spring; 906. Connecting plate; 10. Component block; 11. Fixing shaft; 12. Mounting plate; 13. Tightening bolt. Detailed Implementation

[0030] The following is in conjunction with the appendix Figure 1 -Appendix Figure 5 This application will be described in further detail below.

[0031] Example 1: A carding machine coiling disc faucet structure, please refer to... Figure 1 , Figure 2 and Figure 4 The system includes a mounting base 1, a faucet bracket 2 fixedly mounted on the inner side of the mounting base 1, and two cotton guide wheel bodies 3 fixedly mounted on the outer side of the faucet bracket 2. Each cotton guide wheel body 3 has three circumferentially arranged connecting seats 4 on its outer side. Each connecting seat 4 has an adjustable fan blade assembly 5 on its inner side. A fixed sleeve 6 is fixedly connected to the inner side of each of the two cotton guide wheel bodies 3. A rotating cylinder 7 is rotatably connected to the outer side of each fixed sleeve 6. A conical toothed ring 8 is fixedly connected to the outer side of each of the two rotating cylinders 7. Three circumferentially arranged component blocks 10 are fixedly connected to the inner side of the cotton guide wheel body 3. The adjustable fan blade assembly 5 includes a connecting rod 501 and a transmission sleeve 504. The outer side of the connecting rod 501 is inserted into the inner side of the transmission sleeve 504. One end of the connecting rod 501 is fixedly connected to a fan blade body 502. A conical gear 506 is fixedly connected to the outer side of the transmission sleeve 504. The conical gear 506 meshes with the conical toothed ring 8. The aforementioned rotating cylinder 7 and conical toothed ring 8... Under the meshing transmission of the toothed ring 8 and the bevel gear 506, the fan blade body 502 can be angled, thereby adjusting the air force when the guide wheel body 3 rotates as needed. This continuously cleans the surface of the guide wheel body 3, effectively preventing the adhesion of impurities such as cotton lint and dust. It eliminates the need for regular manual disassembly and cleaning, improving cleaning efficiency, reducing labor intensity, reducing equipment maintenance costs and downtime, and enhancing the overall operating efficiency and stability of the carding machine. A slot 503 is opened on the outer side of the connecting rod 501, and a slotted plate 505 is fixedly connected to the inner side of the transmission sleeve 504. The outer side of the slotted plate 505 is inserted into the inner side of the slotted groove 503. The inner wall of the slotted groove 503 and the slotted plate 505 are matched in size. The matching insertion of the slotted plate 505 and the slotted groove 503 ensures that the connecting rod 501 and the transmission sleeve 504 can rotate relative to each other to adjust the angle, ensuring the high efficiency of the adjustable fan blade assembly 5 in cleaning.

[0032] Please refer to Figure 2 , Figure 3 and Figure 5Each of the three component blocks 10 has a limiting component 9 on its inner side. The limiting component 9 includes two positioning rods 901 and a mounting hole 904. The outer sides of the two positioning rods 901 are fixedly connected to the outer side of the connecting seat 4. The inner wall of the mounting hole 904 is opened on the inner side of the component block 10. A tension spring 905 is fixedly connected to the inner side of the mounting hole 904. The other end of the tension spring 905 is fixedly connected to a connecting plate 906. Two limiting rods 903 are fixedly connected to one side of the connecting plate 906. Through the cooperation of the tension spring 905, the connecting plate 906 and the limiting rods 903, the connecting seat 4 and the adjustable fan blade assembly 5 can be quickly positioned and fixed. When it is necessary to disassemble, clean or replace the fan blade body 502, the operation is simple. The design is quick and improves the convenience of equipment maintenance. One end of the limiting rod 903 is set with an angle. The outer side of the positioning rod 901 is inserted into the inner side of the component block 10. The outer side of both positioning rods 901 is provided with a limiting slot 902. The outer side of the two limiting rods 903 is respectively inserted into the inner side of the two limiting slots 902. The angled design of one end of the limiting rod 903 makes it easy for the positioning rod 901 to be inserted into the component block 10, pushing the limiting rod 903 to pull the tension spring 905. When the positioning rod 901 is in place, the limiting rod 903 is inserted into the limiting slot 902 under the reset action of the tension spring 905, realizing precise positioning and firm fixation, and ensuring the stability of the adjustable fan blade assembly 5 during operation.

[0033] Example 2: A carding machine coiling disc faucet structure, please refer to... Figure 2 , Figure 3 and Figure 4The outer side of the rotating drum 7 is provided with anti-slip texture. The anti-slip texture on the outer side of the rotating drum 7 increases the friction between the rotating drum 7 and the external components, making the rotating drum 7 more stable and reliable during rotation. This ensures the stability of the transmission between the conical toothed ring 8 and the conical gear 506, thereby ensuring that the adjustable fan blade assembly 5 can continuously and stably clean the cotton guide wheel body 3. The outer side of the connecting rod 501 is rotatably connected to the inner side of the connecting seat 4, and the outer side of the transmission sleeve 504 is rotatably connected to the inner side of the component block 10. This rotatable connection between the connecting rod 501 and the connecting seat 4, and between the transmission sleeve 504 and the component block 10, allows the adjustable fan blade assembly 5 to rotate flexibly, enabling the fan blade body 502 to be angled according to actual needs, ensuring stable airflow for cleaning cotton fibers. The outer side of the fixing sleeve 6 is fixedly connected to a mounting plate 12, and the inner side of the mounting plate 12 is threaded with a clamping bolt 13. One end of the clamping bolt 13 abuts against the outer side of the rotating drum 7. The mounting plate 12 and the clamping bolt 13 facilitate the fixing of the rotating drum 7, ensuring that the drum rotates simultaneously with the cotton guide wheel body 3. 7. During rotation, there will be no loosening, ensuring that the bevel gear 506 and the bevel gear ring 8 remain in position and mesh, so that the fan blade body 502 will not be adjusted in angle, ensuring that the fan blade body 502 can be stably cleaned by the wind force under the rotation of the cotton guide wheel body 3. The inner sides of the two fixed sleeves 6 are rotatably connected to fixed shafts 11, and the ends of the two fixed shafts 11 are fixedly installed on the inner side of the faucet bracket 2. The faucet bracket 2 and the fixed shafts 11 are fixedly connected by bolts. The fixed shafts 11 and the faucet bracket 2 are fixedly connected by bolts, providing a stable support structure for the fixed sleeves 6 and the entire cotton guide wheel body 3, ensuring the stability of the cotton guide wheel body 3 during operation, and also facilitating the installation, disassembly and maintenance of the equipment.

[0034] The implementation principle of this application embodiment is as follows: The guide wheel body 3 is rotatably connected to the fixed shaft 11 through the fixed sleeve 6. When the carding machine is running, the guide wheel body 3 starts to rotate on its own during the process of conveying cotton sliver. At this time, the clamping bolt 13 fixes the rotating drum 7 to ensure that the bevel gear 506 and the bevel gear ring 8 maintain positioning engagement, so that the fan blade body 502 will not be adjusted in angle, and the fan blade body 502 can be stably under the rotation of the guide wheel body 3. If the fan blade body 502 needs to be adjusted in angle, the clamping bolt 13 is released from fixing the rotating drum 7, and then the rotating drum 7 is rotated. At this time, the bevel gear ring 8 on the outside of the rotating drum 7 rotates synchronously. Since the bevel gear 506 and the bevel gear ring 8 are engaged, the power of the rotating drum 7 is transmitted to the bevel gear 506, which drives the transmission sleeve 504 to rotate. The slotted plate 505 on the inside of the transmission sleeve 504 is adapted to be inserted into the slotted groove 503 on the outside of the connecting rod 501, so that the transmission sleeve 504... Rotation drives the connecting rod 501, which in turn drives the fan blade body 502 fixed at one end of the connecting rod 501 to rotate and adjust its angle. Thus, the fan blade body 502 can adjust its angle according to actual needs to control the generated wind force. During the installation of the fan blade body 502, the positioning rod 901 on the outside of the connecting seat 4 is inserted into the inside of the component block 10. The inclined design of one end of the limiting rod 903 makes the positioning rod 901 push the limiting rod 903 when inserted, causing the tension spring 905 to be in a stretched state. When the positioning rod 901 is in place, the limiting rod 903 is inserted into the limiting slot 902 under the reset action of the tension spring 905, realizing the precise positioning and firm fixation of the connecting seat 4 and the adjustable fan blade assembly 5. When it is necessary to disassemble, clean or replace the fan blade body 502, simply pull the connecting plate 906 to disengage the limiting rod 903 from the inside of the limiting slot 902, and the connecting seat 4 and the fan blade body 502 in the adjustable fan blade assembly 5 can be easily and quickly removed.

Claims

1. A carding machine coiling disc faucet structure, comprising a mounting base (1), characterized in that: A faucet bracket (2) is fixedly installed on the inner side of the mounting base (1). Two cotton guide wheel bodies (3) are fixedly installed on the outer side of the faucet bracket (2). Three circumferential array connecting seats (4) are provided on the outer side of each cotton guide wheel body (3). An adjustable fan blade assembly (5) is provided on the inner side of each connecting seat (4). A fixed sleeve (6) is fixedly connected to the inner side of each of the two cotton guide wheel bodies (3). A rotating cylinder (7) is rotatably connected to the outer side of each of the fixed sleeves (6). A conical toothed ring (8) is fixedly connected to the outer side of each of the two rotating cylinders (7). The cotton guide wheel body... The inner side of the body (3) is fixedly connected to three circumferential array component blocks (10). The adjustable fan blade assembly (5) includes a connecting rod (501) and a transmission sleeve (504). The outer side of the connecting rod (501) is inserted into the inner side of the transmission sleeve (504). One end of the connecting rod (501) is fixedly connected to the fan blade body (502). The outer side of the transmission sleeve (504) is fixedly connected to a bevel gear (506). The bevel gear (506) meshes with the bevel gear ring (8). Limiting components (9) are provided on the inner side of each of the three component blocks (10).

2. The carding machine coiling disc faucet structure according to claim 1, characterized in that: The outer side of the rotating drum (7) is provided with anti-slip texture.

3. The carding machine coiling disc faucet structure according to claim 1, characterized in that: The outer side of the connecting rod (501) is rotatably connected to the inner side of the connecting seat (4), and the outer side of the transmission sleeve (504) is rotatably connected to the inner side of the component block (10).

4. The carding machine coiling disc faucet structure according to claim 1, characterized in that: A slot (503) is provided on the outer side of the connecting rod (501), and a slotted plate (505) is fixedly connected to the inner side of the transmission sleeve (504). The outer side of the slotted plate (505) is inserted into the inner side of the slot (503), and the inner wall of the slot (503) and the size of the slotted plate (505) are compatible.

5. The carding machine coiling disc faucet structure according to claim 1, characterized in that: The limiting component (9) includes two positioning rods (901) and a mounting hole (904). The outer sides of the two positioning rods (901) are fixedly connected to the outer side of the connecting seat (4). The inner wall of the mounting hole (904) is opened on the inner side of the component block (10). A tension spring (905) is fixedly connected to the inner side of the mounting hole (904). The other end of the tension spring (905) is fixedly connected to a connecting plate (906). Two limiting rods (903) are fixedly connected to one side of the connecting plate (906).

6. The carding machine coiling disc faucet structure according to claim 5, characterized in that: One end of the limiting rod (903) is set with an inclined surface. The outer side of the positioning rod (901) is inserted into the inner side of the component block (10). The outer side of the two positioning rods (901) is provided with a limiting slot (902). The outer side of the two limiting rods (903) is respectively inserted into the inner side of the two limiting slots (902).

7. The carding machine coiling disc faucet structure according to claim 1, characterized in that: The outer side of the fixed sleeve (6) is fixedly connected to the mounting plate (12), and the inner side of the mounting plate (12) is threadedly connected to the clamping bolt (13), one end of the clamping bolt (13) abutting against the outer side of the rotating drum (7).

8. The carding machine coiling disc faucet structure according to claim 1, characterized in that: The inner sides of the two fixed sleeves (6) are rotatably connected to fixed shafts (11), and the ends of the two fixed shafts (11) are fixedly installed on the inner side of the faucet bracket (2). The faucet bracket (2) and the fixed shafts (11) are fixedly connected by bolts.

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