Medical mattress production embossing device

Abstract

The utility model discloses a medical bed -mat production embossing device, include: conveyer, the inside rotation of conveyer is connected with conveyer belt, the top fixed connection of conveyer has top frame, left fixed support and right fixed support, the inside fixed connection of top frame's top end has the cylinder. The utility model discloses, through conveyer belt can convey bed -mat from right to left, through the cylinder drive embossing machine to lift, realize embossing machine's embossing operation to bed -mat, through semiconductor refrigeration piece can be refrigeration cooling simultaneously to the air in refrigeration box inside, through exhaust pump can extract the cold air in refrigeration box inside, after the air outlet pipe then enters the inside of branch pipe, finally from the air outlet nozzle spouts to the bed -mat on conveyer belt, can carry out quick cooling treatment to bed -mat embossing, before embossing, when bed -mat moves on conveyer belt, through the synchronous operation of two fans, can blow off the dust attached on bed -mat through the physical mode, improves the embossing quality and avoids dust adhesion.

Description

Technical Field

[0001] This utility model relates to the field of mattress embossing technology, specifically to an embossing device for medical mattress production. Background Technology

[0002] A mattress is an item placed between the human body and the bed to ensure consumers get a healthy and comfortable sleep. Mattresses are made of a variety of materials, and different materials provide different sleep experiences. The production process involves embossing, a process that can be used to press textures onto fabrics, plastic sheets, films, aluminum foil, leather, hardboards, wallpaper, floor tiles, glass, and paper, enhancing the product's surface aesthetics, strengthening anti-counterfeiting measures, and protecting trademarks. Different patterns can also be developed according to customer requirements.

[0003] Existing embossing devices in textile production typically lack cooling mechanisms. After embossing, waiting for the fabric to cool naturally is time-consuming, reduces work efficiency, and affects subsequent processing. Furthermore, the lack of dust removal structures means that dust adhering to the outside of the mattress is not cleaned in time before embossing, which can cause dust to adhere to the embossing surface and affect the stability of the process. Therefore, it is necessary to provide a new type of embossing device for medical mattress production to solve the above-mentioned technical problems. Utility Model Content

[0004] The purpose of this invention is to provide an embossing device for medical mattress production, which has the advantages of rapid cooling, dust removal and improved stability, thus solving the problems in the background technology.

[0005] To achieve the above objectives, this utility model provides the following technical solution: an embossing device for producing medical mattresses, comprising: a conveyor, wherein a conveyor belt is rotatably connected inside the conveyor, a top frame, a left fixed frame, and a right fixed frame are fixedly connected to the top of the conveyor, a cylinder is fixedly connected inside the top of the top frame, and an embossing machine is fixedly connected to the bottom of the cylinder; and a cooling assembly, comprising a cooling box, wherein the cooling box is fixedly connected to the top of the left fixed frame, a ring pipe is fixedly connected inside the cooling box, semiconductor cooling chips are uniformly fixedly connected to the outside of the ring pipe, an exhaust pump is fixedly connected to the outside of the cooling box, an exhaust pipe is fixedly connected to the outside of the exhaust pump, branch pipes are uniformly fixedly connected to the bottom of the exhaust pipe, and air nozzles are uniformly fixedly connected to the bottom of the branch pipes. The dust removal component includes two fans, both of which are fixedly connected inside the right fixed frame. In use, the mattress is conveyed from right to left via a conveyor belt. A cylinder drives the embossing machine to rise and fall, enabling the embossing operation on the mattress. Simultaneously, a semiconductor cooling chip cools the air inside the cooling chamber, and an exhaust pump extracts the cold air from the cooling chamber, which then passes through an air outlet pipe and enters the interior of a branch pipe, finally spraying it onto the mattress on the conveyor belt. This provides rapid cooling of the embossed mattress, which is more efficient than natural cooling and facilitates quick transition to the next process. Before embossing, as the mattress moves on the conveyor belt, the two fans work synchronously to physically blow off the dust adhering to the mattress, improving embossing quality and preventing dust adhesion.

[0006] Preferably, the air outlet pipe bends and extends to the bottom of the left fixing frame, and the branch pipe and the air outlet are equidistantly arranged. The air outlet pipe can allow the cold air drawn out by the exhaust pump to enter the branch pipe and be sprayed out from the air outlet, which can achieve uniform cooling of the embossed area of ​​the mattress.

[0007] Preferably, the semiconductor cooling chip has uniformly distributed circular holes inside. These holes can increase the contact area between the air inside the cooling box and the semiconductor cooling chip, thereby accelerating the cooling efficiency of the air.

[0008] Preferably, the ring tubes are arranged in an S-shape, which allows low temperatures to be transferred between multiple thermoelectric coolers during the cooling process, thereby improving the uniformity of the cooling process.

[0009] Preferably, an air inlet pipe is fixedly connected to the top of the refrigeration box, and a filter screen is installed inside the air inlet pipe. The filter screen can filter the air entering the refrigeration box and prevent dust particles in the air from entering the interior of the refrigeration box.

[0010] Preferably, the top frame is located at the top center of the conveyor, the left fixed frame is located on the left side of the top frame, and the right fixed frame is located on the right side of the top frame. During the conveyor belt movement of the mattress, it is first dusted, then embossed, and finally the embossed area is cooled.

[0011] Preferably, both fans are fixedly connected to the inside of the top of the right fixing frame. The fans can accelerate the airflow on the outer surface of the mattress through physical action, causing the dust attached to it to be blown off quickly.

[0012] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0013] 1. When using this utility model, the mattress can be transported from right to left by the conveyor belt, and the embossing machine is driven to rise and fall by the cylinder to realize the embossing operation of the mattress. At the same time, the air inside the refrigeration box can be cooled by the semiconductor cooling chip, and the cold air inside the refrigeration box can be extracted by the exhaust pump, passing through the air outlet pipe and then entering the interior of the branch pipe, and finally spraying it onto the mattress on the conveyor belt from the air outlet. This can quickly cool down the embossed mattress, which is more efficient than natural cooling and facilitates the rapid progress to the next process.

[0014] II. In this utility model, before embossing, when the mattress moves on the conveyor belt, two fans work synchronously to blow off the dust adhering to the mattress through physical means, thereby improving the embossing quality and preventing dust adhesion. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the external structure of an embossing device for producing a medical mattress according to the present invention;

[0016] Figure 2 This is a schematic diagram of the internal structure of an embossing device for producing medical mattresses according to this utility model;

[0017] Figure 3 This is a schematic diagram of the internal structure of the refrigeration box of the embossing device for producing a medical mattress according to this utility model;

[0018] Figure 4 This is a schematic diagram of the disassembled structure of the ring tube of an embossing device for producing a medical mattress according to this utility model;

[0019] Figure 5 This is a schematic diagram of the internal structure of the right fixing frame of the embossing device for producing a medical mattress according to this utility model.

[0020] In the diagram: 1. Conveyor; 2. Conveyor belt; 3. Left fixed frame; 4. Top frame; 5. Right fixed frame; 6. Cylinder; 7. Embossing machine; 8. Refrigeration box; 9. Inlet pipe; 10. Exhaust pump; 11. Outlet pipe; 12. Branch pipe; 13. Outlet nozzle; 14. Semiconductor cooling chip; 15. Ring pipe; 16. Filter screen; 17. Fan. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0022] Please see Figures 1 to 4 This utility model provides a technical solution: an embossing device for producing medical mattresses, comprising: a conveyor 1, with a conveyor belt 2 rotatably connected inside the conveyor 1; a top frame 4, a left fixed frame 3, and a right fixed frame 5 fixedly connected to the top of the conveyor 1; a cylinder 6 fixedly connected inside the top of the top frame 4; and an embossing machine 7 fixedly connected to the bottom of the cylinder 6; a cooling assembly, comprising a cooling box 8, fixedly connected to the top of the left fixed frame 3; a ring pipe 15 fixedly connected inside the cooling box 8; semiconductor cooling chips 14 uniformly fixedly connected to the outside of the ring pipe 15; an exhaust pump 10 fixedly connected to the outside of the cooling box 8; an exhaust pipe 11 fixedly connected to the outside of the exhaust pump 10; branch pipes 12 uniformly fixedly connected to the bottom of the exhaust pipe 11; and exhaust nozzles 13 uniformly fixedly connected to the bottom of the branch pipes 12; and a dust removal assembly. The device includes two fans 17, both of which are fixedly connected inside the right fixed frame 5. In use, the mattress can be conveyed from right to left by the conveyor belt 2. The embossing machine 7 is driven to rise and fall by the cylinder 6, so that the embossing machine 7 can perform embossing operations on the mattress. At the same time, the air inside the cooling box 8 can be cooled by the semiconductor cooling chip 14. The cold air inside the cooling box 8 can be extracted by the exhaust pump 10, passing through the air outlet pipe 11 and then entering the interior of the branch pipe 12. Finally, it is sprayed onto the mattress on the conveyor belt 2 from the air outlet 13. This can quickly cool down the mattress during embossing, which is more efficient than natural cooling and facilitates the quick entry into the next process. Before embossing, when the mattress moves on the conveyor belt 2, the two fans 17 work synchronously to blow off the dust attached to the mattress by physical means, improving the embossing quality and preventing dust adhesion.

[0023] The air outlet pipe 11 bends and extends to the bottom of the left fixed frame 3. The branch pipe 12 and the air outlet 13 are equidistantly arranged. The air outlet pipe 11 can draw the cold air drawn out by the exhaust pump 10 into the branch pipe 12 and spray it out from the air outlet 13, which can achieve uniform cooling of the embossed area of ​​the mattress.

[0024] The interior of the semiconductor cooling chip 14 is uniformly provided with circular holes. These holes can increase the contact surface between the air inside the cooling box 8 and the semiconductor cooling chip 14, thereby accelerating the cooling efficiency of the air.

[0025] The ring tube 15 is arranged in an S-shape, which allows the low temperature of multiple semiconductor cooling chips 14 to be transferred to each other during the cooling process, thereby improving the uniformity of the cooling process.

[0026] An air inlet pipe 9 is fixedly connected to the top of the refrigeration box 8. A filter screen 16 is installed inside the air inlet pipe 9. The filter screen 16 can filter the air entering the refrigeration box 8 to prevent dust particles in the air from entering the interior of the refrigeration box 8.

[0027] When the medical mattress embossing device is in use, the mattress can be transported from right to left by the conveyor belt 2. The cylinder 6 drives the embossing machine 7 to rise and fall, so that the embossing machine 7 can perform embossing operations on the mattress. At the same time, the semiconductor cooling chip 14 can cool down the air inside the cooling box 8. Meanwhile, the exhaust pump 10 can extract the cold air from the cooling box 8, which passes through the air outlet pipe 11 and then enters the interior of the branch pipe 12, and finally sprays it onto the mattress on the conveyor belt 2 from the air outlet 13.

[0028] Please see Figures 1 to 5 This utility model provides a technical solution: a medical mattress embossing device, wherein the top frame 4 is located at the top middle position of the conveyor 1, the left fixed frame 3 is located on the left side of the top frame 4, and the right fixed frame 5 is located on the right side of the top frame 4. During the conveying and moving of the mattress on the conveyor belt 2, the mattress is first dusted, then embossed, and finally the embossed area is cooled.

[0029] Both fans 17 are fixedly connected to the inside of the top of the right fixing bracket 5. The fans 17 can accelerate the airflow on the outer surface of the mattress through physical action, causing the dust attached to it to be blown off quickly.

[0030] When the medical mattress embossing device is in use, two fans 17 work synchronously to blow away the dust attached to the mattress through physical means.

[0031] The standard parts used in this embodiment can be purchased directly from the market, while the non-standard structural parts described in the specification and drawings can be processed without any doubt based on existing technical common sense. At the same time, the connection methods of each component adopt mature conventional methods in the existing technology, and the machinery, parts and equipment all adopt conventional models in the existing technology, so they will not be described in detail here.

[0032] Finally, the following points should be noted: First, in the description of this application, it should be noted that, unless otherwise specified and limited, the terms "installation", "connection", and "linkage" should be interpreted broadly, and can be mechanical or electrical connections, or internal connections between two components, or direct connections. "Up", "down", "left", "right", etc. are only used to indicate relative positional relationships. When the absolute position of the described object changes, the relative positional relationship may change.

[0033] Secondly: The accompanying drawings of the embodiments disclosed in this utility model only involve the structures involved in the embodiments disclosed in this utility model. Other structures can refer to the general design. In the absence of conflict, the same embodiment and different embodiments of this utility model can be combined with each other.

[0034] In conclusion, the above are merely preferred embodiments of this utility model and are not intended to limit this utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. An embossing device for producing medical mattresses, characterized in that, include: Conveyor (1), conveyor belt (2) is rotatably connected inside the conveyor (1), top frame (4), left fixed frame (3) and right fixed frame (5) are fixedly connected to the top of the conveyor (1), cylinder (6) is fixedly connected inside the top of the top frame (4), and embossing machine (7) is fixedly connected to the bottom of the cylinder (6). The cooling assembly includes a cooling box (8), which is fixedly connected to the top of the left fixed frame (3). A ring pipe (15) is fixedly connected inside the cooling box (8). Semiconductor cooling chips (14) are uniformly fixedly connected to the outside of the ring pipe (15). An exhaust pump (10) is fixedly connected to the outside of the cooling box (8). An exhaust pipe (11) is fixedly connected to the outside of the exhaust pump (10). A branch pipe (12) is uniformly fixedly connected to the bottom of the exhaust pipe (11). An exhaust nozzle (13) is uniformly fixedly connected to the bottom of the branch pipe (12). The dust removal assembly includes two fans (17), both of which are fixedly connected to the inside of the right fixed frame (5).

2. The embossing device for producing medical mattresses according to claim 1, characterized in that: The air outlet pipe (11) bends and extends to the bottom of the left fixed frame (3), and the branch pipe (12) and the air outlet (13) are equidistant.

3. The embossing device for producing medical mattresses according to claim 1, characterized in that: The semiconductor cooling chip (14) has uniformly distributed circular holes inside.

4. The embossing device for producing medical mattresses according to claim 1, characterized in that: The ring pipe (15) is arranged in an S-shape.

5. The embossing device for producing medical mattresses according to claim 1, characterized in that: The top of the refrigeration box (8) is fixedly connected to an air inlet pipe (9), and a filter screen (16) is installed inside the air inlet pipe (9).

6. The embossing device for producing medical mattresses according to claim 1, characterized in that: The top frame (4) is located at the top center of the conveyor (1), the left fixing frame (3) is located on the left side of the top frame (4), and the right fixing frame (5) is located on the right side of the top frame (4).

7. The embossing device for producing medical mattresses according to claim 1, characterized in that: Both fans (17) are fixedly connected to the inside of the top of the right mounting bracket (5).

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