A dual shaft multi-functional operating lever
By designing a dual-axis, multi-functional joystick, the problem of low efficiency and insufficient precision in multi-dimensional collaborative operation of traditional single-axis joysticks is solved, achieving high-precision signal generation and equipment durability, and improving operating efficiency and feel.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- GUANGDONG TIANSHI INTELLIGENT CONTROL TECH CO LTD
- Filing Date
- 2025-09-29
- Publication Date
- 2026-07-24
AI Technical Summary
The limitations of traditional single-axis joysticks in multi-dimensional collaborative operation scenarios result in low operating efficiency and make it difficult to meet the requirements of high-precision operations.
It adopts a dual-axis multi-functional operating lever design, integrating the main operating lever and operating panel assembly through a split left and right outer shell. The second axis is directly connected to the moving block, combined with gear and rack transmission. The potentiometer converts the rotation amount into an analog voltage signal. A limit frame is set to prevent overload, and the fixed rod and compression spring provide controllable rebound force.
It achieves high-precision signal generation and durability, improves operating efficiency and control accuracy, reduces mechanical backlash, and enhances operating feel and equipment lifespan.
Smart Images

Figure CN224553706U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of joystick technology, and in particular to a dual-axis multi-functional joystick. Background Technology
[0002] A joystick is a mechanical input device that converts physical displacement into electronic control signals. In the industrial field, dual-axis joysticks are widely used in engineering machinery, medical robots, power distribution systems and other scenarios to achieve precise control with multiple degrees of freedom.
[0003] For example, utility model application CN202421587722.7 discloses an operating lever, including a housing, on the top of which a mounting bracket is fixedly mounted by bolts, and on the top of which a limiting shell is fixedly mounted by bolts.
[0004] In industrial and medical fields, where multi-degree-of-freedom adjustment is required, traditional single-axis joysticks can only achieve linear or rotational control in a single direction. In scenarios requiring multi-dimensional collaborative operation, their functional limitations lead to reduced operational efficiency and make it difficult to meet the needs of high-precision operations.
[0005] Therefore, this application proposes a dual-axis multi-functional operating lever. Utility Model Content
[0006] To address the shortcomings of existing technologies, this utility model provides a dual-axis multi-functional operating lever, which solves the problems mentioned in the background section.
[0007] To achieve the above objectives, the present invention adopts the following technical solution:
[0008] A dual-axis multi-functional operating lever includes: a grip housing assembly comprising a left housing and a right housing, wherein an operating panel assembly is embedded in the top of the left and right housings, and a control switch is embedded in the rear end of the left and right housings; a base, wherein a main operating lever is disposed between the base and the grip housing assembly, and the bottom ends of the left and right housings are movably engaged with the main operating lever; the operating panel assembly includes an operating panel body, function buttons, and a second axis operating assembly, wherein the second axis operating assembly includes a second axis and an operating box, a control unit and a potentiometer are disposed within the operating box cavity, and a gear is fixedly and rotatably connected to the top of the potentiometer; the control unit includes a moving block, a connecting block, and a rack, wherein the rack is movably engaged with the gear.
[0009] According to the dual-axis multi-functional operating lever, the left outer shell and the right outer shell are fixedly connected by bolts, the operating panel body is snapped between the left outer shell and the right outer shell, and a sealing strip is sleeved on the outer circumferential surface of the operating panel body.
[0010] According to the aforementioned dual-axis multi-functional operating lever, the function buttons are in multiple sets, and the multiple sets of function buttons are embedded and installed on one side of the top of the operating panel body.
[0011] According to the aforementioned dual-axis multi-functional operating lever, a mounting groove is provided through the top of the operating panel body, and a limit frame is fixedly installed in the mounting groove.
[0012] According to the dual-axis multi-functional operating lever, the second axis is located above the limiting frame, and the bottom end of the second axis movably passes through the limiting frame and is fixedly connected to the moving block.
[0013] According to the aforementioned dual-axis multi-functional operating lever, a fixed rod is fixedly installed inside the operating box cavity, the fixed rod movably passes through the moving block, and two sets of compression springs are sleeved on the outer wall of the fixed rod, with the two sets of compression springs located on both sides of the moving block.
[0014] According to the aforementioned dual-axis multi-functional operating lever, the connecting block is L-shaped and is fixedly installed at the bottom of the moving block. A rack is fixedly installed at the bottom of the connecting block, and the rack and gear are on the same plane. The potentiometer is fixedly installed inside the operating box cavity.
[0015] According to the aforementioned dual-axis multi-functional operating lever, the potentiometer, function button, and control switch are all signal-connected to the base.
[0016] This utility model provides a dual-axis multi-functional operating lever. It offers the following advantages: This application integrates the main operating lever and operating panel assembly through a split left and right outer shell. The second shaft and operating box are integrated onto the operating panel body. A limiting frame constrains the physical travel of the second shaft to prevent overload. The second shaft is directly connected to a moving block, and linear displacement is converted into rotational displacement via gear and rack transmission. A potentiometer converts the gear rotation into an analog voltage signal, reducing backlash, improving control accuracy, and achieving high-precision signal generation and durability. A fixed rod passes through the moving block, and compression springs on both sides provide controllable rebound force, automatically returning to zero position after release, balancing operational feel and mechanical lifespan. Attached Figure Description
[0017] Figure 1 This is a three-dimensional structural diagram of a dual-axis multi-functional operating lever according to the present invention;
[0018] Figure 2 This is an exploded view of the grip shell assembly structure of a dual-axis multi-functional operating lever according to this utility model;
[0019] Figure 3 This is a schematic diagram showing the connection relationship between the main operating lever and the base of a dual-axis multi-functional operating lever according to this utility model;
[0020] Figure 4This is a three-dimensional structural diagram of the control panel assembly of a dual-axis multi-functional control lever according to this utility model;
[0021] Figure 5 This is a schematic diagram of the internal structure of the operating box cavity of a dual-axis multi-functional operating lever according to this utility model;
[0022] Figure 6 This is a three-dimensional structural diagram of the control unit of a dual-axis multi-functional operating lever according to this utility model.
[0023] Legend:
[0024] 10. Handle housing assembly; 11. Control panel assembly; 12. Control switch; 13. Base; 14. Main control lever; 15. Left housing; 16. Right housing; 17. Control panel body; 18. Second shaft; 19. Function button; 20. Limit frame; 21. Control box; 22. Control unit; 23. Potentiometer; 24. Gear; 25. Moving block; 26. Fixing rod; 27. Compression spring; 28. Connecting block; 29. Rack and pinion. Detailed Implementation
[0025] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present invention.
[0026] Please see Figure 1-3 As shown, this utility model is a dual-axis multi-functional operating lever, including a handle housing assembly 10, which includes a left housing 15 and a right housing 16, which are fixedly connected by bolts. An operating panel assembly 11 is embedded in the top of both the left and right housings, and a control switch 12 is embedded in their rear ends. A base 13 is also included, with a main operating lever 14 positioned between the base 13 and the handle housing assembly 10. The bottom ends of the left and right housings 15 and 16 are movably engaged with the main operating lever 14. The handle housing assembly 10, as a core supporting structure, provides physical support for human-machine interaction and protects internal precision components. The separate design of the left and right housings 15 and 16 facilitates assembly and maintenance. The base 13 provides a fixed foundation for the equipment and houses a built-in signal processing module. The control switch 12 is typically an emergency stop or main power switch, with a rear-mounted layout to prevent accidental activation. The operating panel assembly 11 integrates secondary control functions for easy operation.
[0027] It is worth noting that the base 13 and the main operating lever 14 are the main control inputs for the operating lever. The operating levers of the base 13 and the main operating lever 14 in the prior art (announcement number: CN222653321U) have been disclosed, and will not be described in detail here.
[0028] like Figure 4As shown, the control panel assembly 11 includes a control panel body 17, function buttons 19, and a second shaft 18 operating component. The control panel body 17 is snapped between the left outer shell 15 and the right outer shell 16. A sealing strip is fitted onto the outer circumferential surface of the control panel body 17. Multiple sets of function buttons 19 are embedded in one side of the top of the control panel body 17. By fitting a sealing strip onto the outer circumferential surface of the control panel body 17, the environmental adaptability of the device is improved, making it suitable for humid and dusty environments. The centralized layout of the function buttons 19 reduces blind spots and improves human-machine interaction efficiency.
[0029] like Figure 5 As shown, the second shaft 18 operating assembly includes a second shaft 18 and an operating box 21. A mounting groove is provided through the top of the operating panel body 17, and a limit frame 20 is fixedly installed within the mounting groove. The limit frame 20 constrains the physical travel of the second shaft 18 to prevent overload. The second shaft 18 is located above the limit frame 20, and its bottom end movably passes through the limit frame 20 and is fixedly connected to the moving block 25. This direct connection between the second shaft 18 and the moving block 25 reduces transmission backlash and improves control accuracy.
[0030] like Figure 6 As shown, the operating box 21 contains a control unit 22 and a potentiometer 23. A gear 24 is fixedly connected to the top of the potentiometer 23 for adjustment and rotation. The control unit 22 includes a moving block 25, a connecting block 28, and a rack 29. The rack 29 meshes with the gear 24. A fixing rod 26 is fixedly installed inside the operating box 21, passing through the moving block 25. Two sets of compression springs 27 are sleeved on the outer wall of the fixing rod 26, located on both sides of the moving block 25. The connecting block 28 is L-shaped and fixedly installed at the bottom of the moving block 25. The rack 29 is fixedly installed at the bottom of the connecting block 28, and the rack 29 is on the same plane as the gear 24. The potentiometer 23 is fixedly installed inside the operating box 21. During operation, pushing the second shaft 18 moves the moving block 25. The bottom end of the moving block 25 is fixedly connected to the connecting block 28, and the other end of the connecting block 28 is fixedly connected to the rack 29. The rack 29 is fixedly connected to the gear 24 at the top of the potentiometer 23. The potentiometer 23 converts the rotation of the gear 24 into an analog voltage signal. The gear 24 and the rack 29 cooperate to convert the mechanical displacement into an electrical signal, reducing linear error. A fixed rod 26 is set to move through the moving block 25. Two sets of compression springs 27 are sleeved on the outer wall of the fixed rod 26. The two sets of compression springs 27 are located on both sides of the moving block 25, which play a reset role for the connecting block 28 and the second shaft 18, taking into account both the operating feel and durability. The potentiometer 23, function button 19, and control switch 12 are all connected to the base 13 for signal transmission.
[0031] The implementation principle of this utility model of a dual-axis multi-functional operating lever is as follows:
[0032] During operation, the user can deflect the main operating lever 14 inside the cavities of the left and right outer shells 15 and 16 by holding the handle housing assembly 10. By setting up the operation panel assembly 11, the user can press the function button 19 on the operation panel body 17 to use the corresponding function. The centralized layout of the function buttons 19 reduces blind spots and improves human-computer interaction efficiency. The second shaft 18 is pushed to move, and the second shaft 18 drives the moving block 25 to move. The bottom end of the moving block 25 is fixedly connected to the connecting block 28, and the other end of the connecting block 28 is fixedly connected to the rack 29. The rack 29 is fixedly connected to the gear 24 at the top of the potentiometer 23. The potentiometer 23 converts the rotation of the gear 24 into an analog voltage signal. The gear 24 and the rack 29 cooperate to convert the mechanical displacement into an electrical signal, reducing linear error. A fixed rod 26 is set to move through the moving block 25. Two sets of compression springs 27 are sleeved on the outer wall of the fixed rod 26. The two sets of compression springs 27 are located on both sides of the moving block 25, which play a reset role for the connecting block 28 and the second shaft 18, taking into account both the operating feel and durability.
[0033] The circuits, electronic components, and modules involved are all existing technologies, which can be fully implemented by those skilled in the art, and need not be elaborated upon. The content protected by this utility model does not involve any improvement to the software and methods.
[0034] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model.
Claims
1. A dual-axis multi-functional operating lever, characterized in that, include: The grip housing assembly (10) includes a left housing (15) and a right housing (16). The top of the left housing (15) and the right housing (16) are jointly fitted with an operation panel assembly (11), and the rear ends of the left housing (15) and the right housing (16) are jointly fitted with a control switch (12). A base (13) is provided between the base (13) and the handle housing assembly (10), and a main operating lever (14) is provided between the base (13) and the handle housing assembly (10). The bottom ends of the left housing (15) and the right housing (16) are engaged with the main operating lever (14). The operation panel assembly (11) includes an operation panel body (17), function buttons (19), and a second shaft (18) operation assembly. The second shaft (18) operation assembly includes a second shaft (18) and an operation box (21). The operation box (21) is equipped with a control unit (22) and a potentiometer (23). The top of the potentiometer (23) is fixedly connected to a gear (24) for adjustment and rotation. The control unit (22) includes a moving block (25), a connecting block (28), and a rack (29). The rack (29) is in active engagement with the gear (24).
2. The dual-axis multi-functional operating lever according to claim 1, characterized in that: The left outer shell (15) and the right outer shell (16) are fixedly connected by bolts. The operating panel body (17) is snapped between the left outer shell (15) and the right outer shell (16). A sealing strip is fitted on the outer circumference of the operating panel body (17).
3. The dual-axis multi-functional operating lever according to claim 1, characterized in that: The function buttons (19) are in multiple sets, and the multiple sets of function buttons (19) are embedded in one side of the top of the operation panel body (17).
4. The dual-axis multi-functional operating lever according to claim 1, characterized in that: The top of the control panel body (17) has a through-hole for mounting groove, and a limit frame (20) is fixedly installed in the mounting groove.
5. The dual-axis multi-functional operating lever according to claim 1, characterized in that: The second shaft (18) is located above the limiting frame (20), and the bottom end of the second shaft (18) moves through the limiting frame (20) and is fixedly connected to the moving block (25).
6. The dual-axis multi-functional operating lever according to claim 1, characterized in that: A fixing rod (26) is fixedly installed inside the cavity of the operation box (21). The fixing rod (26) moves through the moving block (25). Two sets of compression springs (27) are sleeved on the outer wall of the fixing rod (26). The two sets of compression springs (27) are located on both sides of the moving block (25).
7. The dual-axis multi-functional operating lever according to claim 1, characterized in that: The connecting block (28) is L-shaped and is fixedly installed at the bottom of the moving block (25). A rack (29) is fixedly installed at the bottom of the connecting block (28). The rack (29) and the gear (24) are on the same plane. The potentiometer (23) is fixedly installed inside the operating box (21).
8. The dual-axis multi-functional operating lever according to claim 1, characterized in that: The potentiometer (23), function button (19), and control switch (12) are all connected to the base (13) via signal.