An auxiliary mounting device for photovoltaic frame rotary disc spraying process

By designing an auxiliary mounting device for the rotary disc spraying process of photovoltaic frames, the synchronous movement and angle control of the profile and the hook body are achieved by using a traveling cylinder and a flipping frame, which solves the problem of the profile hanging point being difficult to hang accurately and improves the spraying efficiency.

CN224586142UActive Publication Date: 2026-08-04JIANGYIN FURUI METAL TECH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
JIANGYIN FURUI METAL TECH CO LTD
Filing Date
2025-07-10
Publication Date
2026-08-04

AI Technical Summary

Technical Problem

During the processing of photovoltaic modules, the small structure of the profile hanging points makes it difficult for workers to hang them quickly and accurately, affecting the spraying efficiency.

Method used

Design an auxiliary mounting device, including a profile positioning frame and a flipping frame. The profile positioning frame and the hook body are moved synchronously by a traveling cylinder, and the angle between the profile and the hook body is controlled by the flipping frame to avoid interference and achieve rapid mounting.

Benefits of technology

This improves the efficiency of the photovoltaic frame rotary disc spraying process, facilitates the operation of staff, and avoids interference problems between the profile and the hook body.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a kind of for photovoltaic frame rotary disc spraying process's auxiliary mounting device, it is related to photovoltaic frame processing technical field.The utility model includes section bar positioning frame and is installed in the track side of spraying line turnover frame, turnover frame includes the seat plate of strip board body, the rear side of seat plate is fixed with the parallel distribution pivot of seat plate, the both ends of pivot are connected with the rotary cylinder of the dislocation of seat plate, seat plate front side is horizontally fixed with walking cylinder.The utility model can drive section bar positioning frame and hook body synchronous movement by walking cylinder, in synchronous movement process, the design of section bar positioning frame can realize the quick movement between section bar and hook body, to realize quick mounting, by the design of turnover frame, walking cylinder and section bar positioning frame can be controlled to overturn at certain angle, avoid the interference problem of section bar and hook body after mounting, facilitate the operation of staff, improve work efficiency.
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Description

Technical Field

[0001] This utility model belongs to the field of photovoltaic frame processing technology, and in particular relates to an auxiliary mounting device for the rotary disc spraying process of photovoltaic frames. Background Technology

[0002] To improve the performance of photovoltaic modules, a coating is required on the surface of the profiles. Due to the complexity of the profile structure, most profiles are now coated using a rotary disc spraying process. In the rotary disc spraying process, the material is loaded, sprayed, and unloaded through a spraying line. A certain number of hanging points are arranged linearly and at even intervals on the spraying line, and the profiles need to be hung on the hanging points.

[0003] Because the hanging points are at a certain height and the holes on the profiles are relatively small, the hanging point structure is small and difficult to observe in order to avoid obstructing the spraying surface. This makes it difficult for workers to accurately and quickly hang the components on the hanging points, thus affecting work efficiency. Summary of the Invention

[0004] The purpose of this invention is to provide an auxiliary mounting device for the rotary coating process of photovoltaic frames. A traveling cylinder drives the profile positioning frame and the hook body to move synchronously. During this synchronous movement, the design of the profile positioning frame enables rapid movement between the profile and the hook body, thus achieving rapid mounting. The design of the flipping frame allows the traveling cylinder and the profile positioning frame to be flipped at a certain angle, avoiding interference between the mounted profile and the hook body, facilitating operator operation and improving work efficiency.

[0005] To solve the above-mentioned technical problems, this utility model is achieved through the following technical solution:

[0006] This utility model is an auxiliary mounting device for the photovoltaic frame rotary disc spraying process, including a profile positioning frame and a flipping frame installed on the side of the track of the spraying line.

[0007] The flipping frame includes a strip-shaped plate seat, and a rotating shaft is fixed to the rear side of the seat, which is parallel to the seat. Both ends of the rotating shaft are connected to a rotary cylinder that is offset from the seat.

[0008] A travel cylinder is horizontally fixed to the front side of the seat plate. The stroke of the travel cylinder is half the length of the seat plate. A vertical rod is fixed to the end of the piston rod of the travel cylinder.

[0009] The profile positioning frame includes a profile guide groove with an inverted U-shaped structure. The profile guide groove is fixed to the bottom end of the vertical rod, and an expansion groove is integrally connected to the front side of the profile guide groove.

[0010] A proximity sensor is fixed to the bottom surface of the rotary cylinder near one end of the profile positioning frame via a bracket, and the proximity sensor faces the spraying line.

[0011] Furthermore, it also includes several hooks installed on the spraying line, with detection points fixed on the hooks that are horizontally distributed with the proximity sensors.

[0012] Furthermore, the bottom end of the hook body is connected to a crossbar section via a concave section, and the crossbar section faces the profile positioning frame.

[0013] Furthermore, the rotating shaft is fixed to the rear side of the seat plate by a clamp, and both ends of the rotating shaft extend beyond the two ends of the seat plate.

[0014] Furthermore, both ends of the rotating shaft are connected to bearing seats via bearings. The bearing seats are located between the pipe clamp and the rotary cylinder. Both the rotary cylinder and the bearing seats are fixed to the side of the spraying line track.

[0015] Furthermore, it also includes a frame profile, the width of which is consistent with the width inside the profile guide groove, and the end of the frame profile is provided with an installation port.

[0016] Furthermore, when the profile positioning frame is located outside the hook body, the distance between the mounting opening on the frame profile and the end face of the frame profile, and the distance between the crossbar section and the top surface inside the profile guide groove are the same.

[0017] Furthermore, the rotary cylinder is a 90-degree rotary cylinder or a 45-degree rotary cylinder.

[0018] This utility model has the following beneficial effects:

[0019] This invention uses a traveling cylinder to drive the profile positioning frame and the hook body to move synchronously. During synchronous movement, the design of the profile positioning frame enables rapid movement between the profile and the hook body, and restricts the position of the profile in the up, down, left, and right directions, thereby achieving rapid positioning and loading. The design of the flipping frame allows the traveling cylinder and the profile positioning frame to be flipped at a certain angle, avoiding interference between the loaded profile and the hook body, facilitating the driving of the loaded profile, simplifying the operation for workers, and improving work efficiency.

[0020] Of course, any product implementing this utility model does not necessarily need to achieve all of the advantages described above at the same time. Attached Figure Description

[0021] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0022] Figure 1 This is a schematic diagram of the structure of an auxiliary mounting device for the photovoltaic frame rotary disc spraying process according to the present invention;

[0023] Figure 2 This is a structural schematic diagram from another perspective of the present invention;

[0024] The attached diagram lists the components represented by each number as follows:

[0025] 1-Profile positioning frame, 2-Tilting frame, 3-Hook body, 101-Profile guide groove, 102-Expansion groove, 201-Seat plate, 202-Rotating shaft, 203-Rotary cylinder, 204-Traveling cylinder, 205-Vertical rod, 206-Bearing seat, 207-Pipe clamp, 208-Bracket, 209-Proximity sensor, 301-Detection point, 302-Horizontal bar section, 303-Concave section. Detailed Implementation

[0026] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.

[0027] Please see Figure 1-2 As shown, this utility model is an auxiliary mounting device for the photovoltaic frame rotary disc spraying process, including a profile positioning frame 1 and a flipping frame 2 installed on the side of the track of the spraying line.

[0028] The flipping frame 2 includes a strip-shaped plate seat 201. A rotating shaft 202 parallel to the seat 201 is fixed to the rear side of the seat 201. Both ends of the rotating shaft 202 are connected to a rotating cylinder 203 that is offset from the seat 201.

[0029] A travel cylinder 204 is horizontally fixed on the front side of the seat plate 201. The stroke of the travel cylinder 204 is half the length of the seat plate 201. A vertical rod 205 is fixed to the end of the piston rod of the travel cylinder 204.

[0030] The profile positioning frame 1 includes a profile guide groove 101 with an inverted U-shaped structure. The profile guide groove 101 is fixed to the bottom end of the vertical rod 205. An expansion groove 102 is integrally connected to the front side of the profile guide groove 101.

[0031] A proximity sensor 209 is fixed to the bottom surface of the rotary cylinder 203 near one end of the profile positioning frame 1 via a bracket 208. The proximity sensor 209 faces the spraying line.

[0032] Among them, such as Figure 1-2As shown, it also includes several hook bodies 3 set on the spraying line, and the hook bodies 3 are fixed with detection points 301 that are horizontally distributed with the proximity sensor 209.

[0033] Among them, such as Figure 1-2 As shown, the bottom end of the hook body 3 is connected to a crossbar section 302 via a concave section 303, and the crossbar section 302 faces the profile positioning frame 1.

[0034] Among them, such as Figure 2 As shown, the rotating shaft 202 is fixed to the rear side of the seat plate 201 by the clamp 207, and the two ends of the rotating shaft 202 extend beyond the two ends of the seat plate 201.

[0035] Among them, such as Figure 2 As shown, both ends of the rotating shaft 202 are connected to bearing seats 206 via bearings. The bearing seats 206 are located between the pipe clamp 207 and the rotary cylinder 203. The rotary cylinder 203 and the bearing seats 206 are both fixed to the side of the spraying line track.

[0036] This also includes a frame profile, the width of which is the same as the width inside the profile guide groove 101, and the end of the frame profile is provided with an installation port.

[0037] When the profile positioning frame 1 is located outside the hook body 3, the distance between the mounting opening on the frame profile and the end face of the frame profile, and the distance between the crossbar section 302 and the inner top surface of the profile guide groove 101 are the same.

[0038] Among them, the rotary cylinder 203 is a 90-degree rotary cylinder or a 45-degree rotary cylinder.

[0039] The working principle of this utility model is as follows:

[0040] The spraying line drives the hook body 3 to move. When the proximity sensor 209 detects a detection point 301 on the hook body 3, it drives the traveling cylinder 204 to retract, causing the profile positioning frame 1 to move synchronously with the hook body 3 at the same speed. During the synchronous movement, the drive rotary cylinder 203 flips over to cover the front of the hook body 3 with the profile positioning frame 1, as shown in the figure. Figure 1-2 As shown, the same worker can move one end of the frame profile from the expansion groove 102 to the profile guide groove 101. During the movement, the frame profile slides along the profile guide groove 101 and the end face slides along the top edge of the profile guide groove 101. The frame profile can pass through the crossbar section 302 and be restricted to the concave section 303. The frame profile is released and hung on the hook body 3. When the travel cylinder 204 is about to retract to the limit, the drive rotary cylinder 203 is flipped upward to avoid interference between the frame profile and the profile positioning frame 1. After the travel cylinder 204 retracts to the limit, the control of the travel cylinder 204 to reset is used for positioning assistance for the next frame profile hanging.

[0041] In the description of this specification, references to terms such as "an embodiment," "example," "specific example," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.

[0042] The preferred embodiments of this utility model disclosed above are merely illustrative of the present utility model. These preferred embodiments do not exhaustively describe all details, nor do they limit the utility model to the specific implementations described. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of this utility model, thereby enabling those skilled in the art to better understand and utilize it. This utility model is limited only by the claims and their full scope and equivalents.

Claims

1. An auxiliary mounting device for photovoltaic frame spin disc spray process, characterized in that: Includes a profile positioning frame (1) and a flipping frame (2) installed on the side of the track of the spraying line; The flipping frame (2) includes a strip-shaped plate seat (201), and a rotating shaft (202) is fixed on the rear side of the seat (201) and distributed parallel to the seat (201). Both ends of the rotating shaft (202) are connected to a rotating cylinder (203) that is misaligned with the seat (201). A travel cylinder (204) is horizontally fixed on the front side of the seat plate (201). The stroke of the travel cylinder (204) is half the length of the seat plate (201). A vertical rod (205) is fixed to the end of the piston rod of the travel cylinder (204). The profile positioning frame (1) includes a profile guide groove (101) with an inverted U-shaped structure. The profile guide groove (101) is fixed to the bottom end of the vertical rod (205). An expansion groove (102) is integrally connected to the front side of the profile guide groove (101). A proximity sensor (209) is fixed to the bottom surface of a rotary cylinder (203) near one end of the profile positioning frame (1) via a bracket (208), and the proximity sensor (209) faces the spraying line.

2. The auxiliary mounting device for photovoltaic frame rotary disc spraying process according to claim 1, characterized in that, It also includes several hook bodies (3) set on the spraying line, and the hook bodies (3) are fixed with detection points (301) that are horizontally distributed with the proximity sensor (209).

3. The auxiliary mounting device for photovoltaic frame spin disc spraying process according to claim 2, characterized in that, The bottom end of the hook body (3) is connected to a crossbar section (302) via a concave section (303), and the crossbar section (302) faces the profile positioning frame (1).

4. The auxiliary mounting device for photovoltaic frame spin disc spraying process according to claim 1, characterized in that, The rotating shaft (202) is fixed to the rear side of the seat plate (201) by a clamp (207), and the two ends of the rotating shaft (202) extend beyond the two ends of the seat plate (201).

5. The auxiliary mounting device for photovoltaic frame spin disc spraying process according to claim 4, characterized in that, Both ends of the rotating shaft (202) are connected to bearing seats (206) via bearings. The bearing seats (206) are located between the pipe clamp (207) and the rotary cylinder (203). The rotary cylinder (203) and the bearing seats (206) are both fixed to the side of the spraying line track.

6. The auxiliary mounting device for photovoltaic frame spin disc spraying process according to claim 3, characterized in that, It also includes a frame profile, the width of which is the same as the width inside the profile guide groove (101), and the end of the frame profile is provided with an installation port.

7. The auxiliary mounting device for photovoltaic frame spin disc spraying process according to claim 6, characterized in that, When the profile positioning frame (1) is located outside the hook body (3), the distance between the mounting port on the frame profile and the end face of the frame profile, and the distance between the crossbar section (302) and the top surface of the profile guide groove (101) are the same.

8. The auxiliary mounting device for photovoltaic frame spin disc spraying process according to claim 1, wherein, The rotary cylinder (203) is a 90-degree rotary cylinder or a 45-degree rotary cylinder.