A high-efficiency sheet-type radiator for a transformer
By designing a combined structure of a fixed base, reinforcing rod, heat sink, and propeller blades, the problem of poor heat dissipation performance of surface-mount transformer radiators was solved, achieving efficient heat dissipation and extending the service life of the transformer.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- DONGGUAN ANSUTAI ELECTRONIC TECH CO LTD
- Filing Date
- 2025-07-03
- Publication Date
- 2026-08-04
AI Technical Summary
Existing surface-mount transformer radiators have poor heat dissipation performance, which causes the transformer temperature to rise during operation, affecting its performance and service life.
A radiator structure including a mounting base, a reinforcing rod, heat sinks, heat pipes, and propeller blades was designed. The heat sinks are fixed by the reinforcing rod to increase the heat conduction area, and the flow time of the oil in the heat sink is extended by the spiral channel to enhance the heat exchange effect.
This improved the transformer's heat dissipation efficiency, extended its service life, and reduced the impact of temperature rise on performance.
Smart Images

Figure CN224595331U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of transformer heat dissipation technology, specifically to a plate-type heat sink for transformers with high-efficiency heat dissipation. Background Technology
[0002] Since its invention in the 19th century, the transformer has undergone numerous technological innovations alongside the booming development of the power industry. Early transformers had small capacities and limited performance, only meeting simple power transmission needs. Today, in ultra-high voltage and extra-high voltage transmission systems, as well as various complex power consumption scenarios, transformers are evolving towards larger capacity, higher voltage levels, miniaturization, and higher energy efficiency. Globally, numerous research teams and companies are continuously investing in research and development to address the ever-increasing power demands and increasingly stringent performance standards.
[0003] With the continuous development of the power industry, the capacity and power of transformers are constantly increasing, and their heat dissipation problem is becoming increasingly prominent. Existing plate transformers are usually equipped with flat plate heat sinks, which have poor heat dissipation performance. Transformers generate a lot of heat during operation. If this heat cannot be dissipated in time, it will cause the transformer temperature to rise, thereby affecting its performance and service life. Utility Model Content
[0004] The purpose of this invention is to provide a plate-type heat sink for transformers with high-efficiency heat dissipation, which solves the problem of poor heat dissipation performance caused by the use of flat plate heat sinks in current plate-type heat sinks.
[0005] To achieve the above objectives, this utility model provides the following technical solution: a high-efficiency heat dissipation plate heat sink for transformers, comprising: a connecting mechanism, wherein the connecting mechanism includes two fixed seats, and a first reinforcing rod and a second reinforcing rod are connected between the two fixed seats;
[0006] A heat dissipation mechanism is provided, wherein several heat dissipation mechanisms are provided, and each heat dissipation mechanism is placed between two fixed seats, through which the first reinforcing rod and the second reinforcing rod pass;
[0007] A material guiding mechanism, comprising an oil inlet pipe and an oil outlet pipe, wherein the oil inlet pipe and the oil outlet pipe are respectively located at the upper and lower ends of one side of the connecting mechanism;
[0008] The oil pipe mechanism comprises several oil pipes, which are horizontally inserted horizontally at equal intervals from top to bottom, like a heat dissipation mechanism.
[0009] Preferably, both of the fixed seats have an L-shaped cross-section, with the first reinforcing rod placed on one side of the top of the two fixed seats and the second reinforcing rod placed on the other side of the bottom of the two connecting mechanisms.
[0010] Preferably, each of the heat dissipation mechanisms includes a heat sink with a wavy cross-section. The heat sink has a first fitting hole on one side of its top end for a first reinforcing rod to pass through, and a second fitting hole on the other side of its bottom end for a second reinforcing rod to pass through.
[0011] Preferably, one side of the heat sink is provided with a plurality of first heat pipes and second heat pipes arranged alternately, and both ends of the first heat pipes and the second heat pipes are arranged in a wave shape that fits the outer side of the heat sink, and the length of the first heat pipe is greater than the length of the second heat pipe.
[0012] Preferably, each of the oil pipe mechanisms includes two oil pipes, which are arranged at different heights and are connected to a first connecting pipe at one end. The end of the oil pipe at the higher position away from the first connecting pipe is provided with a second connecting pipe.
[0013] Preferably, the first connecting pipe and the second connecting pipe are inclined in opposite directions and are perpendicular to each other, and both the first connecting pipe and the second connecting pipe are U-shaped.
[0014] Preferably, a support column is provided in the middle of each of the two oil passages, and a propeller blade is provided on the outer edge of the support column, with the outer edge of the propeller blade fitting against the inner edge of the oil passage.
[0015] Compared with the prior art, the beneficial effects of this utility model are as follows:
[0016] 1. This utility model fixes the heat sink by setting a fixing base, a first reinforcing rod, a second reinforcing rod, a heat sink, a first fitting hole, a second fitting hole, a first heat-conducting pipe, and a second heat-conducting pipe. The first and second reinforcing rods pass through the first and second fitting holes opened on the heat sink respectively to fix the heat sink. The first and second heat-conducting pipes set on the side of the heat sink can increase the heat conduction area. The corrugated heat sink increases the surface area. When the air or cooling medium flows through it, turbulence is formed, which enhances convective heat transfer and makes the heat transfer more efficient.
[0017] 2. This utility model, by setting up an oil passage pipe, a support column and a propeller blade, with the outer edge of the propeller blade attached to the inner edge of the oil passage pipe, forms a spiral oil transport channel inside the oil passage pipe. The transformer oil flows fully in the heat sink, prolonging the residence time of the oil in the heat sink, enhancing the heat exchange between the oil and the heat sink, and improving the heat dissipation effect of the transformer. Attached Figure Description
[0018] Figure 1 This is a schematic diagram of the main structure of this utility model;
[0019] Figure 2 This utility model Figure 1 A schematic diagram of the heat dissipation mechanism in the middle;
[0020] Figure 3 This utility model Figure 1 Schematic diagram of the oil passage mechanism;
[0021] Figure 4 This utility model Figure 1 A schematic diagram of the transverse cross-sectional structure of the central oil pipe.
[0022] The reference numerals and names in the figure are as follows:
[0023] 1. Connecting mechanism; 11. Fixing base; 12. First reinforcing rod; 13. Second reinforcing rod; 2. Heat dissipation mechanism; 21. Heat sink; 22. First fitting hole; 23. Second fitting hole; 24. First heat conduction pipe; 25. Second heat conduction pipe; 3. Material guiding mechanism; 31. Oil inlet pipe; 32. Oil outlet pipe; 4. Oil pipe mechanism; 41. Oil passage pipe; 42. First connecting pipe; 43. Second connecting pipe; 44. Support column; 45. Propeller blade. Detailed Implementation
[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0025] In the description of the embodiments of this utility model, it should be understood that the terms "length," "width," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," and "outer," etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the accompanying drawings and are only for the convenience of describing the embodiments of this utility model and simplifying the description. They do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, a feature defined with "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the embodiments of this utility model, "multiple" means two or more, unless otherwise explicitly specified.
[0026] In this embodiment of the invention, unless otherwise explicitly specified and limited, the terms "installation," "connection," "linking," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this embodiment of the invention according to the specific circumstances.
[0027] Please see Figures 1 to 4 This utility model provides an embodiment of a high-efficiency heat dissipation transformer plate radiator, comprising: a connecting mechanism 1, which includes two fixed seats 11, with a first reinforcing rod 12 and a second reinforcing rod 13 connected between the two fixed seats 11; a heat dissipation mechanism 2, which includes several heat dissipation mechanisms, each of which is placed between two fixed seats 11 and through which the first reinforcing rod 12 and the second reinforcing rod 13 pass; a material guiding mechanism 3, which includes an oil inlet pipe 31 and an oil outlet pipe 32, wherein the oil inlet pipe 31 and the oil outlet pipe 32 are respectively placed at the upper and lower ends of one side of the connecting mechanism 1; and an oil pipe mechanism 4, which includes several oil pipe mechanisms 4, which are horizontally inserted horizontally from top to bottom at equal intervals through the heat dissipation mechanism 2. The cross-section of the two fixed seats 11 is L-shaped, the first reinforcing rod 12 is placed on one side of the top of the two fixed seats 11, and the second reinforcing rod 13 is placed on the other side of the bottom of the two connecting mechanisms 1.
[0028] like Figure 1 and Figure 2 As shown, each heat dissipation mechanism 2 includes a heat sink 21. The heat sink 21 has a wavy cross-section. A first fitting hole 22 is provided on one side of the top of the heat sink 21 for the first reinforcing rod 12 to pass through, and a second fitting hole 23 is provided on the other side of the bottom for the second reinforcing rod 13 to pass through. A plurality of first heat pipes 24 and second heat pipes 25 are alternately arranged on one side of the heat sink 21. Both ends of the first heat pipes 24 and the second heat pipes 25 are arranged in a wavy shape that fits the outer side of the heat sink 21. The length of the first heat pipe 24 is greater than the length of the second heat pipe 25.
[0029] like Figure 1 , Figure 3 and Figure 4As shown, each oil pipe mechanism 4 includes two oil pipes 41, which are arranged at different heights and are connected to a first connecting pipe 42 at one end. The end of the oil pipe 41 at the higher position away from the first connecting pipe 42 is provided with a second connecting pipe 43. The first connecting pipe 42 and the second connecting pipe 43 are inclined in opposite directions and are perpendicular to each other. Both the first connecting pipe 42 and the second connecting pipe 43 are U-shaped. A support column 44 is provided in the middle of each of the two oil pipes 41. A propeller blade 45 is provided on the outer edge of the support column 44, and the outer edge of the propeller blade 45 is attached to the inner edge of the oil pipe 41.
[0030] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.
Claims
1. A high-efficiency heat dissipation plate-type heat sink for transformers, characterized in that, include: The connecting mechanism (1) includes two fixed seats (11), and a first reinforcing rod (12) and a second reinforcing rod (13) are connected between the two fixed seats (11). Heat dissipation mechanism (2), wherein several heat dissipation mechanisms (2) are provided, and each heat dissipation mechanism (2) is placed between two fixed seats (11) and through which the first reinforcing rod (12) and the second reinforcing rod (13) pass; The material guiding mechanism (3) includes an oil inlet pipe (31) and an oil outlet pipe (32), wherein the oil inlet pipe (31) and the oil outlet pipe (32) are respectively placed at the upper and lower ends of one side of the connecting mechanism (1); Oil pipe mechanism (4), the oil pipe mechanism (4) is provided in several parts, and the several oil pipe mechanisms (4) pass through the heat dissipation mechanism (2) at equal intervals from top to bottom.
2. The high-efficiency heat dissipation plate radiator for transformers according to claim 1, characterized in that: Both of the fixed seats (11) have an L-shaped cross section. The first reinforcing rod (12) is placed on one side of the top of the two fixed seats (11), and the second reinforcing rod (13) is placed on the other side of the bottom of the two connecting mechanisms (1).
3. A high-efficiency heat dissipation plate-type radiator for transformers according to claim 1, characterized in that: Each of the heat dissipation mechanisms (2) includes a heat sink (21), the heat sink (21) has a wavy cross-section, and a first fitting hole (22) is provided on one side of the top end of the heat sink (21) for the first reinforcing rod (12) to pass through, and a second fitting hole (23) is provided on the other side of the bottom end for the second reinforcing rod (13) to pass through.
4. A high-efficiency heat dissipation plate-type radiator for transformers according to claim 3, characterized in that: The heat sink (21) is provided with a plurality of first heat pipes (24) and second heat pipes (25) arranged alternately on one side. The two ends of the first heat pipes (24) and the second heat pipes (25) are arranged in a wave shape that fits the outside of the heat sink (21). The length of the first heat pipe (24) is greater than the length of the second heat pipe (25).
5. A high-efficiency heat dissipation plate-type radiator for transformers according to claim 1, characterized in that: Each of the oil pipe mechanisms (4) includes two oil pipes (41), which are arranged at different heights and are connected to a first connecting pipe (42) at one end. The end of the oil pipe (41) that is higher than the first connecting pipe (42) is provided with a second connecting pipe (43).
6. A high-efficiency heat dissipation plate-type radiator for transformers according to claim 5, characterized in that: The first connecting pipe (42) and the second connecting pipe (43) are inclined in opposite directions and are perpendicular to each other. Both the first connecting pipe (42) and the second connecting pipe (43) are U-shaped.
7. A high-efficiency heat dissipation plate radiator for transformers according to claim 5, characterized in that: A support column (44) is provided in the middle of each of the two oil pipes (41), and a propeller blade (45) is provided on the outer edge of the support column (44), with the outer edge of the propeller blade (45) fitting against the inner edge of the oil pipe (41).