Automatic stamping forming machine for textile steel ring raw material

Abstract

The utility model discloses a kind of textile steel ring raw material automatic punch forming machine, including base, the top of the base is provided with roof rack, the base is connected with roof rack by multiple supports, the base and roof rack are commonly provided with punch forming equipment main body, the upper end of the base is provided with conveyor belt, the lower end of the roof rack is fixedly connected with hydraulic rod, the elongation end of the hydraulic rod is fixedly connected with device cylinder, the inner wall of the device cylinder is fixedly connected with detection device, the upper end of the device cylinder is provided with adjusting device, the side wall of the support at corresponding position is fixedly connected with fixed frame, the side wall of the fixed frame is fixedly connected with control panel. The utility model has the advantages that it is convenient for operators to operate and detect the damage of steel ring, and avoids damaging the equipment.

Description

Technical Field

[0001] This utility model relates to the field of food packaging technology, specifically to an automatic stamping and forming machine for textile steel collar raw materials. Background Technology

[0002] The textile ring is a key component of the spinning frame (rotating machine) in textile machinery. It is used to support and guide the high-speed rotation of the spindle (spinning rotor), and works with the traveler to form a cyclone spinning system to achieve the twisting of fibers into yarn. The textile ring is a ring-shaped metal product, usually made of bearing steel or special alloy. It provides a stable running track for the traveler, ensuring that it does not deviate from the center when sliding at high speed, maintaining the stability of cyclone spinning, bearing the radial force of the high-speed rotation of the spindle, and protecting the spindle bearing from lateral vibration.

[0003] In the existing technology, textile steel collars are directly formed by stamping during the manufacturing process. Due to the material, individual damage may occur after the steel collars are formed. In order to facilitate operators to inspect and detect the damage, we propose an automatic stamping forming machine for textile steel collar raw materials. Utility Model Content

[0004] The purpose of this utility model is to provide an automatic stamping and forming machine for textile steel collar raw materials, so as to solve the problems existing in the prior art mentioned in the background.

[0005] To achieve the above objectives, the present invention adopts the following technical solution: An automatic stamping and forming machine for textile steel collar raw materials includes a base, a top frame above the base, and multiple supports connecting the base and the top frame. A stamping and forming equipment body is mounted between the base and the top frame. A conveyor belt is mounted at the upper end of the base. A hydraulic rod is fixedly connected to the lower end of the top frame. A device cylinder is fixedly connected to the extended end of the hydraulic rod. A detection device is fixedly connected to the inner wall of the device cylinder. An adjustment device is passed through the upper end of the device cylinder. A fixing frame is fixedly connected to the side wall of the supports at corresponding positions, and a control panel is fixedly connected to the side wall of the fixing frame.

[0006] Preferably, the detection device includes an electric push rod fixedly connected to the top of the device cylinder, and the extended end of the electric push rod is fixedly connected to the main body of the ultrasonic flaw detection equipment.

[0007] Preferably, the adjusting device includes a rotating groove extending through the upper end of the device cylinder, a rotating rod extending through the rotating groove, a movable column fixedly connected to one end of the rotating rod inside the device cylinder, a sleeve fixedly connected to the side wall of the ultrasonic flaw detection equipment body at the corresponding position, a threaded groove extending through the sleeve, the movable column threadedly connected to the threaded groove, and a trigger switch fixedly connected to the lower end of the movable column.

[0008] Preferably, the control panel is electrically connected to the hydraulic rod, the electric push rod, and the main body of the ultrasonic flaw detection equipment.

[0009] Preferably, the trigger switch is connected to the hydraulic rod and the main body of the ultrasonic flaw detection equipment via an electrical signal.

[0010] Preferably, a viewing window is provided through the side wall of the device cylinder, and the position of the viewing window corresponds to the position of the moving column.

[0011] Compared with the prior art, the beneficial effects of this utility model are: In this invention, by setting an adjustment device and a detection device to work together, the textile steel ring after stamping and forming can fall from the device cylinder into the conveyor belt and undergo ultrasonic flaw detection by the main body of the ultrasonic flaw detection equipment. The device cylinder can reduce external interference, and the movable column inside, together with the trigger switch, can prevent the electric push rod from moving excessively, which could damage the main body of the ultrasonic flaw detection equipment. Attached Figure Description

[0012] Figure 1 This is a schematic diagram of the structure of an automatic stamping and forming machine for textile steel collar raw materials proposed in this utility model; Figure 2 This is a cross-sectional view of the device cylinder of an automatic stamping and forming machine for textile steel collar raw materials proposed in this utility model.

[0013] In the diagram: 1. Base, 2. Support, 3. Stamping equipment body, 4. Top frame, 5. Hydraulic rod, 6. Device cylinder, 7. Viewing window, 8. Fixing frame, 9. Control panel, 10. Conveyor belt, 11. Rotating rod, 12. Moving column, 13. Sleeve, 14. Trigger switch, 15. Electric push rod, 16. Ultrasonic flaw detection equipment body. Detailed Implementation

[0014] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0015] Reference Figure 1-2An automatic stamping and forming machine for textile steel collar raw materials includes a base 1, which is made of high-strength alloy steel and has good stability and load-bearing capacity. A top frame 4 is set above the base 1. The base 1 and the top frame 4 are connected by multiple supports 2. These supports are symmetrically distributed and the spacing is precisely calculated to ensure the stability of the overall structure. The stamping and forming equipment body 3 is set together between the base 1 and the top frame 4. The body integrates multiple process modules and can complete the entire process from raw materials to finished products. A conveyor belt 10 is set at the upper end of the base 1. The conveyor belt is made of non-slip and wear-resistant material.

[0016] A hydraulic rod 5 is fixedly connected to the lower end of the top frame 4. The hydraulic rod uses imported seals to ensure long-term stability and accuracy. The extended end of the hydraulic rod 5 is fixedly connected to a device cylinder 6. The inner wall of the device cylinder is specially polished to reduce friction loss. A detection device is fixedly connected to the inner wall of the device cylinder 6. The detection device is connected to the central control system and can realize real-time data acquisition and analysis. The detection device includes an electric push rod 15 fixedly connected to the top of the device cylinder 6. The electric push rod is driven by a servo motor and the positioning accuracy can reach ±0.01mm. The extended end of the electric push rod 15 is fixedly connected to the main body 16 of the ultrasonic flaw detector. The device has an automatic calibration function and can adapt to the detection needs of different materials.

[0017] An adjustment device is installed through the upper end of the device cylinder 6. The adjustment device is equipped with a digital display screen to intuitively display the current adjustment parameters. The adjustment device includes a rotating groove through the upper end of the device cylinder 6. The rotating groove is embedded with a self-lubricating bearing to ensure smooth rotation without jamming. A rotating rod 11 is installed through the rotating groove. The surface of the rotating rod is hardened to extend its service life. A movable column 12 is fixedly connected to one end of the rotating rod 11 inside the device cylinder 6. The movable column is made of stainless steel to prevent rusting over long-term use. A sleeve 13 is fixedly connected to the side wall of the ultrasonic flaw detector body 16 at the corresponding position. The sleeve is equipped with a buffer element to reduce the impact of vibration on the detection. A threaded groove is installed through the sleeve 13. The pitch of the threaded groove is optimized to ensure adjustment accuracy. The movable column 12 is threadedly connected to the threaded groove. The connection is coated with high-performance grease to ensure smoothness. A trigger switch 14 is fixedly connected to the lower end of the movable column 12. This switch uses photoelectric sensing technology, which has a fast response speed and a long service life.

[0018] Among them, a fixing frame 8 is fixedly connected to the side wall of the bracket 2 at the corresponding position, and a control panel 9 is fixedly connected to the side wall of the fixing frame 8. The control panel adopts a touch screen design and supports multi-touch and anti-misoperation functions.

[0019] Specifically, the control panel 9 is electrically connected to the hydraulic rod 5, the electric push rod 15, and the main body 16 of the ultrasonic flaw detector. All lines use waterproof and interference-proof shielded cables to ensure stable signal transmission. The trigger switch 14 is electrically connected to the hydraulic rod 15 and the main body 16 of the ultrasonic flaw detector. The signal transmission adopts an industrial-grade communication protocol with a delay time of less than 10ms.

[0020] Specifically, a viewing window 7 is provided through the side wall of the device cylinder 6. The viewing window is made of tempered glass, which has explosion-proof and wear-resistant properties. The position of the viewing window 7 corresponds to the position of the moving column 12. The precise correspondence ensures that the operator can intuitively observe the adjustment process and the detection status.

[0021] In this invention, the stamped textile steel ring enters the conveyor belt 10 and is brought directly below the device cylinder 6. The device cylinder 6 can fall and pass through the ultrasonic flaw detection equipment body 16 for ultrasonic flaw detection. The hydraulic rod 5 can drive the device cylinder 6 to fall. The device cylinder 6 is designed to reduce external interference. The internal moving column 12, in conjunction with the trigger switch 14, can prevent the electric push rod from moving excessively. After the device cylinder 6 falls, the corresponding trigger switch 14 can move downwards, which can prevent the ultrasonic flaw detection equipment 16 from falling excessively and contacting the textile steel ring and causing collision damage.

[0022] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. An automatic stamping and forming machine for textile steel collar raw materials, comprising a base (1), characterized in that, A top frame (4) is provided above the base (1). The base (1) and the top frame (4) are connected by multiple supports (2). The main body (3) of the stamping equipment is provided between the base (1) and the top frame (4). A conveyor belt (10) is provided at the upper end of the base (1). A hydraulic rod (5) is fixedly connected to the lower end of the top frame (4). A device cylinder (6) is fixedly connected to the extended end of the hydraulic rod (5). A detection device is fixedly connected to the inner wall of the device cylinder (6). An adjustment device is provided through the upper end of the device cylinder (6). A fixing frame (8) is fixedly connected to the side wall of the support (2) at the corresponding position. A control panel (9) is fixedly connected to the side wall of the fixing frame (8).

2. The automatic stamping and forming machine for textile steel collar raw materials according to claim 1, characterized in that, The detection device includes an electric push rod (15) fixedly connected to the top of the device cylinder (6), and the extended end of the electric push rod (15) is fixedly connected to the main body (16) of the ultrasonic flaw detection equipment.

3. The automatic stamping and forming machine for textile steel collar raw materials according to claim 1, characterized in that, The adjustment device includes a rotating groove that runs through the upper end of the device cylinder (6). A rotating rod (11) runs through the rotating groove. A movable column (12) is fixedly connected to one end of the rotating rod (11) inside the device cylinder (6). A sleeve (13) is fixedly connected to the side wall of the ultrasonic flaw detection equipment body (16) at the corresponding position. A threaded groove runs through the sleeve (13). The movable column (12) is threadedly connected to the threaded groove. A trigger switch (14) is fixedly connected to the lower end of the movable column (12).

4. The automatic stamping and forming machine for textile steel collar raw materials according to claim 1, characterized in that, The control panel (9) is electrically connected to the hydraulic rod (5), the electric push rod (15), and the main body (16) of the ultrasonic flaw detection equipment.

5. The automatic stamping and forming machine for textile steel collar raw materials according to claim 3, characterized in that, The trigger switch (14) is connected to the hydraulic rod (15) and the main body (16) of the ultrasonic flaw detection equipment by electrical signal.

6. The automatic stamping and forming machine for textile steel collar raw materials according to claim 3, characterized in that, A viewing window (7) is provided through the side wall of the device cylinder (6), and the position of the viewing window (7) corresponds to the position of the moving column (12).

Images