A grinding machine for mold processing with waste collection function

Abstract

This utility model relates to the field of precision machining equipment technology, specifically to a grinding machine for mold processing with waste collection function. It includes a grinding table, side collection components, a front collection box, a collection box, and a support frame. Two sets of side collection components are connected to both sides of the grinding table. The front collection box is connected to one side of the front of the grinding table. The collection box is connected below the grinding table. A handle is connected to one side of the collection box, and casters are connected to its bottom. The collection box is connected to the waste discharge ports of the two sets of side collection components and the front collection box. The collection box of this utility model is used to centrally collect waste. During long-term continuous grinding operations, the waste is easily stored and collected in the collection box for an extended period, avoiding frequent handling of the waste in the collection box by workers. This facilitates the continuity of grinding work. By concentrating the waste in the collection box, it avoids the need to clean multiple collection boxes, thus improving the efficiency of the grinding machine for mold processing with waste collection function.

Description

Technical Field

[0001] This utility model relates to the field of precision machining equipment technology, specifically to a grinding machine for mold processing with waste collection function. Background Technology

[0002] In the field of mold processing, grinding machines are core equipment for achieving high-precision surface treatment of molds. They grind and polish the mold surface through grinding components to meet the requirements of dimensional accuracy and surface finish. Existing grinding machines (such as the structure disclosed in Chinese Patent No. CN218697506U) have basic waste collection functions. By using a processing table, electric slide rails, and push plates to guide grinding waste into the collection components, they can avoid injuries or equipment malfunctions caused by waste splashing to some extent. However, the waste collection components of existing grinding machines are mostly decentralized and small-capacity designs, with limited storage space in individual collection boxes. When the grinding machine performs continuous grinding operations for extended periods, the waste in the collection boxes easily fills up quickly, requiring frequent machine shutdowns for cleaning, leading to grinding interruptions and severely reducing the continuity and production efficiency of mold processing. To cover different areas of the grinding table, existing equipment typically uses multiple independent collection boxes (e.g., separate boxes for side and front collection). Cleaning requires processing the waste in each box individually, increasing the workload and labor intensity for workers. Furthermore, missed areas can lead to waste accumulation, further impacting the equipment's normal operation. Some existing collection components lack directional flow guidance and leak-proof designs, making waste prone to stagnation, blockage, or side leakage during collection. Additionally, most collection boxes are fixed installations, requiring manual handling or emptying during cleaning, which is inconvenient and difficult to adapt to the cleaning needs of different locations, further limiting the ease of use and practicality of the grinding machine. Utility Model Content

[0003] The purpose of this utility model is to provide a grinding machine for mold processing with waste collection function that can realize centralized storage of waste materials, reduce cleaning frequency, and improve the continuity of operation. This overcomes the technical defects of existing waste collection schemes for grinding machines for mold processing, which are insufficient in terms of storage capacity, cleaning convenience, and operation continuity, and cannot meet the needs of efficient and continuous mold processing.

[0004] This utility model is achieved through the following technical solution: a grinding machine for mold processing with waste collection function, comprising: Grinding table; The side collection assembly is provided in two sets. The two sets of side collection assemblies are detachably connected to the left and right sides of the grinding table by bolts, and the two sets of side collection assemblies are symmetrically distributed about the longitudinal center line of the grinding table. A front collection box is fixedly connected to one side of the front of the grinding table by welding, and a second feed port communicating with the grinding table surface is opened on the top of the front collection box. And a collection box, which is located directly below the grinding table and has an open top; A handle is fixedly connected to one side of the outer wall of the collection box by screws. Universal wheels are rotatably connected to the four corners of the bottom of the collection box by bearings. The opening of the collection box corresponds to the waste discharge port of the two sets of side collection components and the waste discharge port of the front collection box, respectively, so as to receive the waste discharged from the two sets of side collection components and the front collection box.

[0005] The working principle of this technical solution is to use the side collection components on both sides of the grinding table and the front collection box on the front to capture grinding waste from different directions. Then, through the corresponding cooperation between each collection component and the collection box, the scattered waste is collected into the collection box. At the same time, the universal wheels at the bottom of the collection box and the handle on the side enable convenient transfer and cleaning of waste. The core is to solve the problem of scattered waste collection and frequent cleaning in traditional grinding machines, and ensure the continuity of operation.

[0006] To better realize this utility model, furthermore, electric slide rails are fixedly connected to the front and rear sides of the grinding table by bolts. The moving ends of the two sets of electric slide rails are connected to support rods by threads. The bottom of the support rods is fixedly connected to push plates by welding. The bottom of the push plates slides in contact with the table surface of the grinding table, and the push plates can move along the length direction of the electric slide rails to push the waste material on the table surface of the grinding table. The top of the support rods is fixedly connected to a processing part for realizing the grinding function.

[0007] To better realize this utility model, the processed part further includes a mounting frame, an electric telescopic rod, a grinding motor, and a grinding drill bit; The mounting bracket is detachably connected to the top of the support rod by bolts. An electric telescopic rod is fixedly connected to the bottom of the mounting bracket away from the support rod by a flange. The telescopic end of the electric telescopic rod is fixedly connected to the housing of the grinding motor by a coupling. The output shaft of the grinding motor is fixedly fitted with a grinding drill bit by a key connection, and the grinding drill bit is located directly above the grinding table.

[0008] To better realize this utility model, the front collection box is further described as a hollow box structure, and a second inlet is provided on the top of the front collection box. The size of the second inlet is adapted to the width of the grinding table surface, and the second inlet is connected to the grinding table surface. The inner bottom of the front collection box is a sloping structure that slopes towards the center. A second discharge port is provided at the center of the inner bottom of the front collection box. The bottom of the second discharge port is connected to the top opening of the collection box through a pipe so as to guide the waste in the front collection box into the collection box.

[0009] To better realize this utility model, the two sets of side collection components have the same structure, and each set of side collection components includes a side collection box, an electromagnet baffle, a first feed inlet, a guide plate and a waste baffle; The side collection box is a box structure with an open top, and the side collection box is fixedly connected to the side of the grinding table by bolts. An electromagnet baffle is fixedly connected to the inner wall of the side collection box near the grinding table by screws. The open top of the side collection box forms a first feed inlet, and the first feed inlet is connected to the edge of the grinding table. The bottom of the side collection box away from the grinding table has a first discharge port. A guide plate is fixedly connected to the bottom of the first discharge port by welding. The guide plate is inclined towards the collection box at an angle of 30° to 45°. Waste baffles are fixedly connected to both sides of the guide plate by welding. The waste baffles are set perpendicular to the surface of the guide plate.

[0010] To better realize this utility model, the electromagnet baffle is further provided with an arc-shaped material guiding surface on the side away from the inner wall of the side collection box, and the arc-shaped material guiding surface faces the first feed inlet of the side collection box; the inner wall of the side collection box is also provided with a vibration motor, and the vibration motor is fixedly connected to the top of the inner wall of the side collection box away from the grinding table by bolts, and the vibration motor and the electromagnet baffle are staggered.

[0011] To better realize this utility model, each of the side collection boxes is further provided with a support frame fixedly connected to the outer wall of the side away from the grinding table by bolts. The support frame has an L-shaped structure, and the vertical section of the support frame is connected to the outer wall of the side collection box, while the horizontal section extends downward toward the grinding table. Each horizontal section of the support frame has an integrally formed connecting arm at its end, and the connecting arm is arranged perpendicular to the horizontal section of the support frame.

[0012] To better realize this utility model, the end of the connecting arm away from the support frame is detachably connected to the side edge of the bottom of the grinding table by bolts, and the two sets of support frames are connected to the grinding table through the connecting arm, together forming support for the grinding table and the side collection assembly.

[0013] To better realize this utility model, the inner wall of the collection box is further provided with a wear-resistant rubber pad, which is fixedly connected to the inner wall of the collection box by adhesive, and the thickness of the wear-resistant rubber pad is 3mm-5mm; an observation window is provided on the outer wall of the collection box away from the handle, the observation window is made of transparent acrylic material, and the observation window is detachably connected to the outer wall of the collection box by bolts, and a sealing strip is provided on the edge of the observation window.

[0014] Compared with the prior art, this utility model has the following advantages and beneficial effects: (1) This utility model is equipped with an independent centralized box, which is connected to the waste discharge port of the two sets of side collection components and the front collection box. It can centrally store the waste captured by each collection component. Compared with the existing decentralized small-capacity collection box, the centralized box has a larger storage space, which can meet the waste storage needs of the grinding machine for long-term continuous grinding operations, greatly reduce the frequency of workers cleaning up waste, avoid the impact of frequent machine stoppages on the continuity of operations, and effectively improve the efficiency of mold processing. (2) All waste from all areas is collected into a central box. Staff do not need to clean multiple scattered collection boxes one by one. After the central box is filled to the preset capacity, the staff can easily pull the central box out from under the grinding table and transfer it to the cleaning point by using the handle on the side and the casters at the bottom. This significantly simplifies the waste cleaning process, reduces the labor intensity of staff, and improves the ease of operation. (3) In the side collection assembly of this utility model, the guide plate can guide the waste to slide down into the collection box in a directional manner, while preventing the waste from leaking to the side; the bottom of the front collection box is provided with an inclined slope, which can cause the waste to automatically gather to the second discharge port and avoid the waste from accumulating; the vibration motor added in some embodiments can further prevent the waste from blocking the side collection box and the first discharge port, ensuring that the waste collection and discharge path is unobstructed and reducing equipment failures caused by waste accumulation; (4) The side collection box of this utility model is connected to the grinding table through an L-shaped support frame and a connecting arm, which prevents the side collection components from tilting or falling off due to the weight of the waste, and improves the overall structural stability of the equipment; the wear-resistant rubber pads laid on the inner wall of the collection box can reduce the impact and wear of metal waste on the box body, extend the service life of the collection box, and reduce the equipment maintenance cost. (5) The electromagnet baffle in the side collection component of this utility model can adsorb the metal waste splashed during the grinding process, prevent the waste from splashing to the outside of the equipment and causing injury to personnel, and improve the safety of operation; the transparent acrylic observation window on the outer wall of the collection box makes it easy for the staff to intuitively see the amount of waste accumulation, and avoid the waste overflow caused by blind cleaning or failure to clean in time; at the same time, the electric slide rail drives the push plate to automatically clean the waste on the grinding table, reducing the frequency of manual contact with the grinding area, and further improving the safety of operation and the practicality of the equipment. Attached Figure Description

[0015] Other features, objects, and advantages of this invention will become more apparent from the following detailed description of non-limiting embodiments with reference to the accompanying drawings: Figure 1 This is a schematic diagram of the structure of the stereoscopic machine of this utility model; Figure 2 This is a partial structural schematic diagram of the present invention; Figure 3 This is a three-dimensional structural diagram of the centralized box in this utility model.

[0016] Wherein: 1—grinding table, 101—electric slide rail, 102—support rod, 103—push plate, 104—mounting bracket, 105—electric telescopic rod, 106—grinding motor, 107—grinding drill bit, 2—side collection assembly, 201—side collection box, 202—electromagnetic baffle, 203—first feed inlet, 204—guide plate, 205—waste baffle, 3—front collection box, 4—concentration box, 401—handle, 402—caster wheel, 5—support frame, 501—connecting arm. Detailed Implementation

[0017] The embodiments of this utility model are described in detail below. Examples of these embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain this utility model, and should not be construed as limiting this utility model.

[0018] In the description of this utility model, it should be understood that the terms "center," "longitudinal," "lateral," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," and "outer," etc., indicating orientation or positional relationships based on the orientation or positional relationships shown in the accompanying drawings, are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation on this utility model. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Therefore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly including one or more of the feature. In the description of this utility model, unless otherwise stated, "a plurality of" means two or more.

[0019] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0020] Example 1: The main structure of this embodiment is as follows: Figures 1-3 As shown, it includes: Grinding table 1; Side collection component 2, wherein two sets of side collection components 2 are provided, and the two sets of side collection components 2 are detachably connected to the left and right sides of the grinding table 1 by bolts, and the two sets of side collection components 2 are symmetrically distributed about the longitudinal center line of the grinding table 1. The front collection box 3 is fixedly connected to one side of the front of the grinding table 1 by welding, and the top of the front collection box 3 is provided with a second feed port that communicates with the table surface of the grinding table 1. And a collection box 4, which is located directly below the grinding table 1, and the top of the collection box 4 is an open structure; A handle 401 is fixedly connected to one side of the outer wall of the collection box 4 by screws. Universal wheels 402 are rotatably connected to the four corners of the bottom of the collection box 4 by bearings. The opening of the collection box 4 corresponds to the waste discharge port of the two sets of side collection components 2 and the waste discharge port of the front collection box 3, respectively, so as to receive the waste discharged from the two sets of side collection components 2 and the front collection box 3.

[0021] The specific implementation method is to detachably connect two sets of side collection components 2 to the left and right sides of the grinding table 1 with bolts to ensure that the two sets of components are symmetrical about the longitudinal center line of the grinding table 1 and to ensure that the waste collection range on both sides is uniform. The front collection box 3 is fixed to one side of the front of the grinding table 1 by welding, so that the second feed port at the top of the front collection box 3 is connected to the table surface of the grinding table 1, ensuring that the waste on the table surface of the grinding table 1 can enter the front collection box 3. Place the collection box 4 directly below the grinding table 1 and adjust its position so that the top opening of the collection box 4 is aligned with the waste discharge ports of the two sets of side collection components 2 and the waste discharge port of the front collection box 3, respectively, to ensure that the waste discharged from each collection component can fall accurately into the collection box 4. Finally, the handle 401 is fixed to the outer wall of one side of the collection box 4 with screws, and the casters 402 are rotated and connected to the four corners of the bottom of the collection box 4 through bearings, completing the overall assembly. During operation, the waste collected by the side collection component 2 and the front collection box 3 is directly discharged into the collection box 4. When the waste in the collection box 4 reaches a certain amount, the worker holds the handle 401 and pushes the collection box 4 to move to the designated position to clean up the waste via the casters 402.

[0022] Example 2: This embodiment further defines the structure of the grinding table 1 based on the above embodiments, such as... Figure 1 As shown, electric slide rails 101 are bolted to both the front and rear sides of the grinding table 1. The moving ends of both sets of electric slide rails 101 are threaded to support rods 102. A push plate 103 is welded to the bottom of each support rod 102. The bottom of the push plate 103 slides in contact with the surface of the grinding table 1, and the push plate 103 can move along the length of the electric slide rails 101 to push waste material onto the surface of the grinding table 1. A processing component for grinding is fixedly connected to the top of the support rod 102. By setting electric slide rails 101 above the grinding table 1, the linear motion of the electric slide rails 101 drives the support rods 102 and the push plate 103 at the bottom to move, actively pushing the waste material accumulated on the surface of the grinding table 1 into the front collection box 3, solving the problem of low efficiency in manually cleaning waste from the table surface. Simultaneously, the processing component fixed to the top of the support rod 102 optimizes the equipment's spatial layout.

[0023] The specific implementation process is as follows: On the front and rear sides above the grinding table 1, a set of electric slide rails 101 are fixedly connected by bolts to ensure that the two sets of electric slide rails 101 are parallel and consistent with the length direction of the grinding table 1; at the moving ends of the two sets of electric slide rails 101, a support rod 102 is connected by threads to ensure that the support rod 102 is perpendicular to the table surface of the grinding table 1; at the bottom of each support rod 102, a push plate 103 is fixedly connected by welding, and the height of the push plate 103 is adjusted so that the bottom of the push plate 103 slides in contact with the table surface of the grinding table 1, and the length of the push plate 103 is adapted to the width of the table surface of the grinding table 1; the workpiece for grinding is fixedly connected to the top of the support rod 102 to complete the structural assembly of this embodiment.

[0024] During operation, the electric slide rail 101 is activated. The moving end of the electric slide rail 101 drives the support rod 102 to move along the length of the slide rail. Simultaneously, the support rod 102 drives the push plate 103 to slide on the grinding table 1, pushing the grinding waste remaining on the table to the second feed port of the front collection box 3, thus achieving automatic cleaning of the waste on the table. The workpiece, driven by the support rod 102, cooperates to complete the grinding operation of the mold. The other parts of this embodiment are the same as those in the above embodiment and will not be described again.

[0025] Example 3: This embodiment further defines the structure of the processed part based on the above embodiments, such as... Figure 2 As shown, the processed parts include a mounting frame 104, an electric telescopic rod 105, a grinding motor 106, and a grinding drill bit 107; The mounting bracket 104 is detachably connected to the top of the support rod 102 by bolts. An electric telescopic rod 105 is fixedly connected to the bottom of the mounting bracket 104 away from the support rod 102 via a flange. The telescopic end of the electric telescopic rod 105 is fixedly connected to the housing of the grinding motor 106 via a coupling. The output shaft of the grinding motor 106 is keyed and fixedly fitted with a grinding drill bit 107, which is located directly above the grinding table 1. The mounting bracket 104 achieves a stable connection between the workpiece and the support rod 102. The telescopic function of the electric telescopic rod 105 adjusts the height of the grinding motor 106 and the grinding drill bit 107 to accommodate grinding requirements of molds of different thicknesses. The grinding motor 106 drives the grinding drill bit 107 to rotate at high speed, completing the grinding process of the mold. The core function is to achieve adjustable grinding height and high-efficiency processing.

[0026] The specific implementation process is as follows: the mounting bracket 104 is detachably connected to the top of the support rod 102 by bolts, ensuring that the mounting bracket 104 is horizontal and one end extends directly above the grinding table 1; at the bottom of the end of the mounting bracket 104 away from the support rod 102, an electric telescopic rod 105 is fixedly connected by a flange, so that the telescopic direction of the electric telescopic rod 105 is perpendicular to the table surface of the grinding table 1; at the telescopic end of the electric telescopic rod 105, it is fixedly connected to the housing of the grinding motor 106 by a coupling, ensuring that the grinding motor 106 is stable and its output shaft faces the grinding table 1; on the output shaft of the grinding motor 106, a grinding drill bit 107 is fixedly sleeved by a key connection, and the position of the grinding drill bit 107 is adjusted so that it is directly above the grinding table 1, thus completing the assembly of the processed parts. During operation, the mold to be ground is placed on the grinding table 1. The electric telescopic rod 105 is activated, and its telescopic end drives the grinding motor 106 and the grinding drill bit 107 to move up and down, adjusting to a grinding height suitable for the mold. Then, the grinding motor 106 is activated, and its output shaft drives the grinding drill bit 107 to rotate at high speed, grinding the mold. At the same time, the support rod 102 and the workpiece can be moved by the electric slide rail 101 to achieve grinding at different positions of the mold. The other parts of this embodiment are the same as those in the above embodiment and will not be described again.

[0027] Example 4: This embodiment further defines the structure of the front collection box 3 based on the above embodiments, such as... Figure 1 As shown, the front collection box 3 has a hollow box structure. The top of the front collection box 3 is provided with a second feed inlet. The size of the second feed inlet is adapted to the width of the grinding table 1, and the second feed inlet is connected to the grinding table 1. The inner bottom of the front collection box 3 is an inclined surface structure sloping towards the center. A second discharge port is opened at the center of the inner bottom of the front collection box 3. The bottom of the second discharge port is connected to the top opening of the collection box 4 through a pipe to guide the waste in the front collection box 3 into the collection box 4. By designing the inner bottom as an inclined surface sloping towards the center, the waste falling into the front collection box 3 is automatically gathered towards the center by gravity, and then guided into the collection box 4 through the second discharge port at the bottom and the connecting pipe. This solves the problem of waste accumulation and poor discharge in traditional collection boxes, and improves the efficiency and smoothness of front waste collection.

[0028] The specific implementation process is as follows: based on the assembly structure of the previous embodiment, a hollow box structure front collection box 3 is selected, and a second feeding port is opened on its top so that the size of the second feeding port is adapted to the width of the grinding table 1 surface, ensuring that all the waste pushed by the push plate 103 can enter the second feeding port. The inner bottom of the front collection box 3 is machined into a sloping structure inclined towards the center, with the angle between the sloping surface and the horizontal plane set at 15°~20° to ensure that the waste can slide along the sloping surface under the action of gravity. A second discharge port is opened at the center of the inner bottom of the front collection box 3. The bottom of the second discharge port is connected to the top opening of the collection box 4 through a pipe. The connection between the pipe and the second discharge port and the collection box 4 is sealed to prevent waste leakage. The front collection box 3 is fixed to the front side of the grinding table 1 by welding, so that the second feed port is connected to the table surface of the grinding table 1, completing the assembly. During operation, the push plate 103 pushes the waste on the table surface of the grinding table 1 to the second feed port. After the waste falls into the front collection box 3, it automatically converges towards the center along the sloping inner bottom surface, and finally falls into the collection box 4 through the second discharge port and the connecting pipe, realizing the smooth collection and discharge of front waste. The other parts of this embodiment are the same as those in the above embodiment, and will not be described again.

[0029] Example 5: This embodiment, based on the above embodiments, further defines the structure of the side-collecting component 2, such as... Figure 3 As shown, the two sets of side collection components 2 have the same structure. Each set of side collection components 2 includes a side collection box 201, an electromagnet baffle 202, a first feed inlet 203, a guide plate 204, and a waste baffle 205. The side collection box 201 is a box structure with an open top, and the side collection box 201 is fixedly connected to the side of the grinding table 1 by bolts. The inner wall of the side collection box 201 near the grinding table 1 is fixedly connected to an electromagnet baffle 202 by screws. The open top of the side collection box 201 forms a first feed inlet 203, and the first feed inlet 203 is connected to the edge of the table surface of the grinding table 1. The side collection box 201 has a first discharge port at its bottom on the side away from the grinding table 1. A guide plate 204 is welded and fixed to the bottom of the first discharge port. The guide plate 204 is inclined towards the collection box 4 at an angle of 30° to 45°. Waste baffles 205 are welded and fixed to both sides of the guide plate 204, and the waste baffles 205 are perpendicular to the surface of the guide plate 204. The side collection box 201 collects waste from both sides of the grinding table 1, and the electromagnet baffles 202 adsorb metal waste to prevent waste from splashing. The inclined guide plate 204 guides the waste in the side collection box 201 into the collection box 4, and the waste baffles 205 on both sides of the guide plate 204 prevent waste from leaking during the guiding process. The core is to achieve efficient capture and directional discharge of waste from both sides of the grinding table 1.

[0030] The specific implementation process is as follows: Based on the assembly structure of the previous embodiment, two sets of identical side collection components 2 are prepared. The side collection box 201 in each set of components adopts a box structure with an open top. The side collection box 201 is fixedly connected to the left and right sides of the grinding table 1 by bolts, so that the side of the side collection box 201 near the grinding table 1 is in contact with the side edge of the grinding table 1. An electromagnet baffle 202 is fixedly connected to the inner wall of the side of the side collection box 201 near the grinding table 1 by screws, ensuring that the height of the electromagnet baffle 202 covers the height range of the grinding table 1 surface. After being energized, it can adsorb the metal waste splashed to both sides during the grinding process. The open top of the side collection box 201 serves as the first feed inlet 203. The side collection box is adjusted... The position of the box 201 is such that the first feed inlet 203 is connected to the edge of the grinding table 1, facilitating the entry of waste materials from both sides of the table. A first discharge port is opened at the bottom of the side collection box 201 away from the grinding table 1. A guide plate 204 is fixedly connected to the bottom of the first discharge port by welding, so that the guide plate 204 is tilted towards the collection box 4 at an angle of 30°~45°, ensuring that the waste materials can slide down along the guide plate 204. On the left and right sides of the guide plate 204, waste baffles 205 are fixedly connected by welding. The waste baffles 205 are perpendicular to the surface of the guide plate 204 and the height is set to 5cm-8cm to prevent waste materials from leaking to the side. The lower end of the guide plate 204 is adjusted to align with the top opening of the collection box 4, completing the assembly of the side collection component 2. During operation, metal scrap splashed onto both sides of the grinding table 1 is attracted by the energized electromagnet baffle 202. After a certain amount is attracted, the power supply to the electromagnet baffle 202 is disconnected, and the scrap falls into the side collection box 201. It then slides through the first discharge port to the guide plate 204, and accurately falls into the collection box 4 under the obstruction of the scrap baffle 205. The other parts of this embodiment are the same as those in the above embodiment and will not be described again.

[0031] Example 6: This embodiment, based on the above embodiments, further defines the structure of the side-collecting component 2, such as... Figure 3 As shown, the electromagnet baffle 202 has an arc-shaped guide surface on the side away from the inner wall of the side collection box 201, and the arc-shaped guide surface faces the first feed inlet 203 of the side collection box 201. A vibration motor is also installed on the inner wall of the side collection box 201, and the vibration motor is bolted to the top of the inner wall of the side collection box 201 away from the grinding table 1, with the vibration motor and the electromagnet baffle 202 being staggered. By providing an arc-shaped guide surface on the electromagnet baffle 202, the curved surface guides the waste material that falls off after power failure to quickly slide into the side collection box 201, preventing waste material from accumulating on the baffle surface. Simultaneously, the vibration motor installed on the inner wall of the side collection box 201 uses high-frequency vibration to loosen the accumulated waste material inside the box, preventing blockage at the side collection box 201 or the first discharge port, and ensuring unobstructed waste collection channels.

[0032] The specific implementation process is as follows: Based on the side collection component 2, the side of the electromagnet baffle 202 away from the inner wall of the side collection box 201 is processed to form an arc-shaped material guiding surface. The orientation of the arc-shaped material guiding surface is adjusted so that its convex surface faces the first feed port 203 of the side collection box 201, ensuring that the waste material can slide down along the arc-shaped surface when it falls off. At the top of the inner wall of the side collection box 201 away from the grinding table 1, a vibration motor is fixedly connected by bolts. The installation position of the vibration motor is adjusted so that it is staggered with the electromagnet baffle 202, that is, the vibration motor is not in the same vertical plane as the electromagnet baffle 202, so as to avoid interference between the vibration motor and the electromagnet baffle 202 when the vibration motor is working. Check the wiring of the vibration motor to ensure it can start and stop normally, thus completing the structural optimization of this embodiment. During operation, when the electromagnet baffle 202 is de-energized, the adsorbed metal waste slides quickly into the side collection box 201 along the arc-shaped guide surface. If waste accumulates in the side collection box 201 or there are signs of blockage at the first discharge port, the vibration motor is started. The high-frequency vibration generated by the vibration motor is transmitted to the box body of the side collection box 201, causing the waste inside the box to loosen and ensuring that the waste smoothly passes through the first discharge port into the guide plate 204. The other parts of this embodiment are the same as those in the above embodiment and will not be described again.

[0033] Example 7: This embodiment, based on the above embodiments, further defines the structure of the side-collecting component 2, such as... Figure 3 As shown, each of the side collection boxes 201 has a support frame 5 fixedly connected to the outer wall of the side away from the grinding table 1 by bolts. The support frame 5 has an L-shaped structure, and the vertical section of the support frame 5 is connected to the outer wall of the side collection box 201, while the horizontal section extends downward toward the grinding table 1. Each horizontal section of the support frame 5 has an integrally formed connecting arm 501 at its end, and the connecting arm 501 is perpendicular to the horizontal section of the support frame 5. The addition of the support frame 5 and connecting arm 501 to the side collection assembly 2 provides support for the side collection box 201 through the L-shaped support frame 5, enhancing the stability of the side collection assembly 2. Simultaneously, the connecting arm 501 connects the support frame 5 to the grinding table 1, preventing the side collection box 201 from tilting or falling off due to waste accumulation, thus ensuring the overall structural stability of the equipment.

[0034] The specific implementation process is as follows: Based on the side collection component 2 assembled in the previous embodiment, prepare L-shaped support frames 5 matching the number of side collection boxes 201. Each support frame 5 includes a vertical section and a horizontal section, which are perpendicular and integrally formed. On the outer wall of each side collection box 201 away from the grinding table 1, the vertical section of the support frame 5 is fixedly connected by bolts to ensure that the vertical section of the support frame 5 fits against the outer wall of the side collection box 201, and the horizontal section extends downward toward the grinding table 1. At the end of the horizontal section of each support frame 5, an integrally formed connecting arm 501 is machined. The connecting arm 501 is perpendicular to the horizontal section of the support frame 5, and the extension direction of the connecting arm 501 is toward the bottom of the grinding table 1. Check the compatibility of the length of the connecting arm 501 with the position of the bottom of the grinding table 1 to ensure that it can be stably connected to the grinding table 1 in the future, and complete the assembly of the support frame 5 and the connecting arm 501. After assembly, the support frame 5 provides upward support to the side collection box 201 through its vertical section, preventing the side collection box 201 from tilting downwards due to its own weight and the weight of the waste, thus enhancing the structural stability of the side collection assembly 2. Other parts of this embodiment are the same as those in the above embodiments and will not be described again.

[0035] Example 8: This embodiment, based on the above embodiment, further defines the position of the connecting arm 501, such as... Figure 2 As shown, the end of the connecting arm 501 furthest from the support frame 5 is detachably connected to the side edge of the bottom of the grinding table 1 by bolts. Both sets of support frames 5 are connected to the grinding table 1 via the connecting arm 501, jointly supporting the grinding table 1 and the side collection assembly 2. By fixing the connecting arm 501 to the side edge of the bottom of the grinding table 1, a rigid connection is formed between the support frame 5 and the grinding table 1. The two sets of support frames 5 jointly provide support for the grinding table 1 and the side collection assembly 2, distributing the weight load of the grinding table 1 and the collection assembly, preventing excessive stress on a single support point from causing structural deformation, and further improving the overall structural stability of the equipment.

[0036] The specific implementation process is as follows: Based on the structure of the support frame 5 and the connecting arm 501, adjust the position of the connecting arm 501 so that the end of the connecting arm 501 away from the support frame 5 is aligned with the side edge of the bottom of the grinding table 1; use bolts to detachably connect the end of the connecting arm 501 away from the support frame 5 to the side edge of the bottom of the grinding table 1, with 2-3 bolt connection points to ensure a firm connection, and ensure that the connection positions of the connecting arms 501 and the grinding table 1 of the two sets of side collection components 2 are symmetrical; after the connection is completed, check whether the connection between the support frame 5, the connecting arm 501 and the grinding table 1 and the side collection box 201 is stable, without any loosening or shaking, thus completing the assembly of this embodiment. During operation, part of the weight of the grinding table 1 is transferred to the support frame 5 through the connecting arm 501. The support frame 5 is in contact with the ground or supported by other auxiliary structures to distribute the load of the grinding table 1; at the same time, the weight of the side collection box 201 is transferred to the grinding table 1 through the support frame 5 and the connecting arm 501, forming a stable structure that supports each other and prevents structural deformation of the equipment during grinding operations or waste collection. The other parts of this embodiment are the same as those in the above embodiments, and will not be described again.

[0037] Example 9: This embodiment, based on the above embodiment, further defines the structure of the collection box 4. The inner wall of the collection box 4 is lined with a wear-resistant rubber pad, which is fixedly connected to the inner wall of the collection box 4 with adhesive. The thickness of the wear-resistant rubber pad is 3mm-5mm. An observation window is provided on the outer wall of the collection box 4 away from the handle 401. The observation window is made of transparent acrylic and is detachably connected to the outer wall of the collection box 4 with bolts. A sealing strip is provided at the edge of the observation window. By lining the inner wall of the collection box 4 with a wear-resistant rubber pad, the impact and wear of metal waste on the inner wall of the collection box 4 are reduced, extending the service life of the collection box 4. Simultaneously, the transparent observation window on the outer wall of the collection box 4 allows workers to visually observe the amount of waste accumulated inside the box, avoiding disruption to operations due to blind cleaning or failure to clean in a timely manner. Furthermore, the sealing strip at the edge of the observation window prevents waste debris from leaking out from gaps, ensuring the collection is airtight.

[0038] The specific implementation process is as follows: cut a wear-resistant rubber pad with a thickness of 3mm-5mm to match the inner wall size of the collection box 4; apply industrial adhesive to the back of the wear-resistant rubber pad; and attach it to the inner walls of the collection box 4 on all four sides and the bottom inner wall, ensuring that the rubber pad is tightly attached to the inner wall without air bubbles or wrinkles; after the adhesive has cured, check the adhesion of the wear-resistant rubber pad to ensure that it will not fall off under the impact of waste materials; open a rectangular window on the outer wall of the collection box 4 on the side away from the handle 401, the size of which is set according to the observation requirements; attach a sealing strip with a width of 1cm-2cm to the edge of the window to ensure that there are no gaps after the observation window is installed later; Prepare a transparent acrylic observation window that matches the window size. The observation window is detachably connected to the outer wall window of the collection box 4 using bolts. The bolts are evenly distributed around the perimeter of the observation window. Tighten the bolts to ensure a tight contact between the observation window and the sealing strip, completing the assembly. During operation, after the metal scrap falls into the collection box 4, it contacts the wear-resistant rubber pad on the inner wall, reducing wear on the collection box 4. Workers periodically check the accumulation height of the scrap inside the box through the transparent observation window. When the scrap reaches the preset height, they hold the handle 401 and push the collection box 4 to the cleaning point, then remove the observation window or clean the scrap through other openings in the collection box 4. The sealing strip prevents scrap debris from leaking out from the connection gap between the observation window and the collection box 4, ensuring a leak-free collection process. Other parts of this embodiment are the same as those in the above embodiment and will not be repeated.

[0039] It is understood that the working principle and process of the grinding machine structure for mold processing with waste collection function according to one embodiment of the present utility model, such as the grinding motor 106 and the universal wheel 402, are existing technologies and are well known to those skilled in the art, and will not be described in detail here.

[0040] Although embodiments of the present invention have been shown and described, those skilled in the art will understand that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the claims and their equivalents.

Claims

1. A grinding machine for mold processing with waste collection function, characterized in that, include: Grinding table (1); Side collection component (2), the side collection component (2) is provided in two sets, the two sets of side collection components (2) are respectively detachably connected to the left and right sides of the grinding table (1) by bolts, and the two sets of side collection components (2) are symmetrically distributed about the longitudinal center line of the grinding table (1); The front collection box (3) is fixedly connected to the front side of the grinding table (1) by welding, and the top of the front collection box (3) is provided with a second feed port that communicates with the table surface of the grinding table (1); And a central box (4), which is located directly below the grinding table (1), and the top of the central box (4) is an open structure; A handle (401) is fixedly connected to one side of the outer wall of the collection box (4) by screws. Universal wheels (402) are rotatably connected to the four corners of the bottom of the collection box (4) by bearings. The opening of the collection box (4) corresponds to the waste discharge port of the two sets of side collection components (2) and the waste discharge port of the front collection box (3) respectively, so as to receive the waste discharged by the two sets of side collection components (2) and the front collection box (3).

2. The grinding machine for mold processing with waste collection function according to claim 1, characterized in that, Electric slide rails (101) are fixedly connected to the front and rear sides of the grinding table (1) by bolts. The moving ends of the two sets of electric slide rails (101) are connected to support rods (102) by threads. The bottom of the support rods (102) is fixedly connected to push plates (103) by welding. The bottom of the push plates (103) slides in contact with the table surface of the grinding table (1), and the push plates (103) can move along the length direction of the electric slide rails (101) to push the waste material on the table surface of the grinding table (1). The top of the support rods (102) is fixedly connected to a workpiece.

3. A grinding machine for mold processing with waste collection function according to claim 2, characterized in that, The processed components include a mounting bracket (104), an electric telescopic rod (105), a grinding motor (106), and a grinding drill bit (107). The mounting bracket (104) is detachably connected to the top of the support rod (102) by bolts. The bottom of the mounting bracket (104) away from the support rod (102) is fixedly connected to an electric telescopic rod (105) by a flange. The telescopic end of the electric telescopic rod (105) is fixedly connected to the housing of the grinding motor (106) by a coupling. The output shaft of the grinding motor (106) is fixedly fitted with a grinding drill bit (107) by a key connection, and the grinding drill bit (107) is located directly above the grinding table (1).

4. A grinding machine for mold processing with waste collection function according to any one of claims 1 to 3, characterized in that, The front collection box (3) is a hollow box structure. The top of the front collection box (3) is provided with a second feed port. The size of the second feed port is adapted to the width of the grinding table (1) and the second feed port is connected to the grinding table (1). The inner bottom of the front collection box (3) is a sloping structure that is inclined towards the center. A second discharge port is provided at the center of the inner bottom of the front collection box (3). The bottom of the second discharge port is connected to the top opening of the collection box (4) through a pipe so as to guide the waste in the front collection box (3) into the collection box (4).

5. A grinding machine for mold processing with waste collection function according to any one of claims 1 to 3, characterized in that, The two sets of side collection components (2) have the same structure. Each set of side collection components (2) includes a side collection box (201), an electromagnet baffle (202), a first feed inlet (203), a guide plate (204), and a waste baffle (205). The side collection box (201) is a box structure with an open top, and the side collection box (201) is fixedly connected to the side of the grinding table (1) by bolts. The inner wall of the side collection box (201) near the grinding table (1) is fixedly connected to an electromagnet baffle (202) by screws. The open top of the side collection box (201) forms a first feed inlet (203), and the first feed inlet (203) is connected to the edge of the table surface of the grinding table (1). The side collection box (201) has a first discharge port at the bottom on the side away from the grinding table (1). The bottom of the first discharge port is fixedly connected to a guide plate (204) by welding. The guide plate (204) is inclined towards the collection box (4) at an angle of 30°~45°. Waste baffles (205) are fixedly connected to both the left and right sides of the guide plate (204) by welding. The waste baffles (205) are set perpendicular to the surface of the guide plate (204).

6. A grinding machine for mold processing with waste collection function according to claim 5, characterized in that, The electromagnet baffle (202) is provided with an arc-shaped material guiding surface on the side away from the inner wall of the side collection box (201), and the arc-shaped material guiding surface faces the first feed port (203) of the side collection box (201); the inner wall of the side collection box (201) is also provided with a vibration motor, which is fixedly connected to the top of the inner wall of the side collection box (201) away from the grinding table (1) by bolts, and the vibration motor and the electromagnet baffle (202) are staggered.

7. A grinding machine for mold processing with waste collection function according to claim 5, characterized in that, Each of the side collection boxes (201) has a support frame (5) fixedly connected to the outer wall of the side away from the grinding table (1) by bolts. The support frame (5) has an L-shaped structure, and the vertical section of the support frame (5) is connected to the outer wall of the side collection box (201), while the horizontal section extends downward toward the grinding table (1). Each of the horizontal sections of the support frame (5) is integrally formed with a connecting arm (501) at its end, and the connecting arm (501) is arranged perpendicularly to the horizontal section of the support frame (5).

8. A grinding machine for mold processing with waste collection function according to claim 7, characterized in that, The end of the connecting arm (501) away from the support frame (5) is detachably connected to the side edge of the bottom of the grinding table (1) by bolts, and the two sets of support frames (5) are connected to the grinding table (1) through the connecting arm (501) to jointly support the grinding table (1) and the side collection assembly (2).

9. A grinding machine for mold processing with waste collection function according to any one of claims 1 to 3, characterized in that, The inner wall of the collection box (4) is covered with a wear-resistant rubber pad, which is fixedly connected to the inner wall of the collection box (4) by glue, and the thickness of the wear-resistant rubber pad is 3mm-5mm; an observation window is provided on the outer wall of the collection box (4) away from the handle (401), the observation window is made of transparent acrylic material, and the observation window is detachably connected to the outer wall of the collection box (4) by bolts, and a sealing strip is provided on the edge of the observation window.

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