A new energy automobile battery pack mounting mechanism
By using a rotatable hook and an X-frame structure in the battery pack installation mechanism for new energy vehicles, the problems of laborious and safety hazards in battery pack installation have been solved, achieving a labor-saving, safe, and efficient installation process.
Patent Information
- Application Number
- CN202521557549.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-07-24
- Publication Date
- 2026-08-25
- Estimated Expiration
- 2035-07-24
AI Technical Summary
During the installation of new energy battery packs, the overall lifting process is laborious and poses high safety risks. The alignment work after lifting is difficult and the bolt tightening is inconvenient.
The battery pack is installed using a rotatable hook and an X-frame structure. The hook suspends the side lugs of the battery pack, and the X-frame is used to move the battery pack and fix it with bolts. Combined with the design of positioning columns and storage slots, the battery pack can be installed stably.
It enables labor-saving installation of battery packs, improves safety and installation efficiency, simplifies the bolt tightening process, and reduces operational difficulty.
Smart Images

Figure CN224675873U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of battery pack installation technology, specifically a battery pack installation mechanism for new energy vehicles. Background Technology
[0002] New energy battery packs refer to battery packs used in new energy vehicles (such as electric vehicles, plug-in hybrid electric vehicles, etc.). They are the core part of the vehicle's energy storage system and are responsible for providing power to the electric motor.
[0003] In the prior art, Chinese utility model with publication number CN217823095U discloses an auxiliary installation device for battery packs of new energy vehicles. When installing battery packs of new energy vehicles using this device, there is no need to lift the vehicle, which improves the safety of installing new energy battery packs and has relatively high installation efficiency and strong practicality.
[0004] Currently, new energy vehicle battery packs are typically lifted as a whole during installation and lifting. However, due to the large weight of the battery pack, lifting is laborious and poses significant safety hazards. Alignment after lifting is also difficult, hindering subsequent bolt tightening. Therefore, this invention proposes a new energy vehicle battery pack installation mechanism to solve the aforementioned problems. Utility Model Content
[0005] The purpose of this utility model is to provide a battery pack installation mechanism for new energy vehicles to solve the problems mentioned in the background art.
[0006] To achieve the above objectives, this utility model provides the following technical solution: a battery pack installation mechanism for new energy vehicles, comprising: The vehicle floor has two parallel crossbeams fixedly installed on its lower surface. Both ends of the crossbeams are rotatably mounted with hooks, which are vertically positioned under the influence of gravity. A battery pack body is located below the vehicle floor. Both sides of the battery pack body are fixed with lifting lugs, and the four lifting lugs are respectively suspended from the lower ends of the hooks. The positioning post is installed on the lower surface of the vehicle floor and located on the outer side of one end of the battery pack body. An X-shaped frame is rotatably installed on the outer side of the positioning post. The X-shaped frame unfolds and pushes the battery pack body to move in the horizontal direction. Flanges are fixed on both sides of the battery pack body. The surface of the crossbeam is provided with positioning screw holes for bolts to pass through. The flanges are fixedly connected to the crossbeam by bolts.
[0007] Preferably, the surface of the crossbeam is provided with a storage groove, and the hook is stored in the inner cavity of the storage groove after being rotated to a horizontal position.
[0008] Preferably, the X-shaped frame includes two intersecting movable plates forming an "X" shape, and each of the two movable plates has a through hole in the middle for the positioning post to pass through.
[0009] Preferably, the lower end of the outer wall of the positioning post is fixed with an anti-detachment platform, and the inner wall of the through hole is provided with a clearance groove that matches the anti-detachment platform.
[0010] Preferably, a torsion spring is fixedly installed between the two movable plates, a gap is left between the end of the two movable plates near the battery pack body and the battery pack body, and a handle is fixedly installed at the end of the two movable plates away from the battery pack body.
[0011] Preferably, a storage tube is sleeved on the outer side of the upper end of the positioning post, and the storage tube is fixed to the lower surface of the vehicle floor.
[0012] Preferably, a limiting protrusion is fixed to the upper end of the outer side wall of the positioning post, and a limiting groove is provided on the inner side wall of the storage tube for the limiting protrusion to slide, and the limiting groove is in the shape of a "T" on the inner wall of the storage tube.
[0013] Preferably, the inner cavity of the storage tube is provided with a thrust spring, and the lower end of the thrust spring presses against the upper end face of the positioning post.
[0014] Compared with the prior art, the beneficial effects of this utility model are: This invention features rotatable hooks suspended at both ends of a crossbeam, and lifting lugs fixed to the sides of the battery pack body. When the battery pack body is placed on the ground, one end can be lifted first, suspending the two lifting lugs on the two hooks. Then, the other end can be lifted, suspending the other two lifting lugs on the other two hooks. The unfolding of the X-frame is then used to move the battery pack body. As the hooks rotate, the battery pack body gradually approaches the lower surface of the vehicle floor, making it easier to install and fix the battery pack body with bolts. This device is small in size, convenient and labor-saving to use, and highly safe. Attached Figure Description
[0015] Figure 1 This is a three-dimensional schematic diagram of the overall structure of this utility model; Figure 2 This is an exploded view of the overall structure of this utility model; Figure 3 This utility model Figure 2 Enlarged schematic diagram of the structure at point A in the middle; Figure 4 This is an exploded view of the X-shaped frame structure of this utility model; Figure 5 This is an exploded view of the positioning column structure of this utility model.
[0016] In the diagram: 1. Floor panel; 2. Crossbeam; 21. Storage slot; 22. Positioning screw hole; 3. Hook; 4. Battery pack body; 41. Lifting lug; 42. Flange; 5. Positioning post; 51. Storage tube; 52. Limiting slot; 53. Limiting protrusion; 54. Thrust spring; 55. Anti-detachment platform; 6. X-frame; 61. Movable plate; 62. Through hole; 63. Clearance slot; 64. Torsion spring; 65. Handlebar. Detailed Implementation
[0017] To make the objectives, technical solutions, and advantages of the present invention clear and complete, the embodiments of the present invention will be further described in detail below with reference to the accompanying drawings. It should be understood that the specific embodiments described herein are only some, not all, embodiments of the present invention, and are merely illustrative of the embodiments of the present invention. They are not intended to limit the embodiments of the present invention. All other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0018] Please see Figures 1 to 5 This utility model provides a technical solution: Example 1: A battery pack installation mechanism for a new energy vehicle includes: a vehicle floor plate 1 and a positioning post 5.
[0019] Specifically, two parallel crossbeams 2 are fixedly installed on the lower surface of the vehicle floor 1. Hooks 3 are rotatably mounted at both ends of the crossbeams 2, and the hooks 3 are vertically positioned under gravity. The hooks 3 are J-shaped and rotate only in the vertical plane containing the crossbeams 2. That is, when the hooks 3 rotate upwards, they can approach the crossbeams 2. A battery pack body 4 is located below the vehicle floor 1. Lifting lugs 41 are fixed to both sides of the battery pack body 4, and the four lugs 41 are suspended from the lower ends of the hooks 3. When the battery pack body 4 is lifted... First, lift one end and suspend the two lugs 41 of one end on the two hooks 3 at the corresponding positions. Then lift the other end and suspend the two lugs 41 of the other end on the other two hooks 3. At this time, the battery pack body 4 can be suspended horizontally directly below the vehicle floor 1. The gap between the battery pack body 4 and the vehicle floor 1 is small. By horizontally pushing the battery pack body 4 and driving the hooks 3 to rotate, the battery pack body 4 can move upward while moving horizontally, which makes it easier to fix the battery pack body 4 to the lower surface of the vehicle floor 1. Secondly, the positioning post 5 is installed on the lower surface of the vehicle floor 1 and located on the outer side of one end of the battery pack body 4. An X-shaped frame 6 is rotatably installed on the outer side of the positioning post 5. The X-shaped frame 6 can be folded or unfolded. When the X-shaped frame 6 is unfolded, it can push the battery pack body 4 to move in the horizontal direction. Flanges 42 are fixed on both sides of the battery pack body 4. The surface of the crossbeam 2 is provided with positioning screw holes 22 for bolts to pass through. The flanges 42 are fixedly connected to the crossbeam 2 by bolts. After the X-shaped frame 6 is unfolded and pushes the battery pack body 4 to a suitable position, the flanges 42 and the crossbeam 2 can be fixedly connected by bolts to ensure that the battery pack body 4 is stably installed on the lower surface of the vehicle floor 1.
[0020] To accommodate the hook 3 inside the crossbeam 2, this application also includes a storage groove 21 formed on the surface of the crossbeam 2. After the hook 3 is rotated to a horizontal position, it is stored within the cavity of the storage groove 21. Figure 2 and Figure 3 As shown, the storage slot 21 is designed to prevent collisions between the hook 3 and the crossbeam 2, which would affect the upward movement of the battery pack body 4.
[0021] In order to install the X-frame 6, the X-frame 6 of this application includes two intersecting movable plates 61 forming an "X" shape. The middle of each movable plate 61 is provided with a through hole 62 for the positioning post 5 to pass through. That is to say, after the X-frame 6 and the positioning post 5 are installed, the horizontal position of the X-frame 6 can be fixed. When the X-frame 6 is rotated and unfolded, it can push the battery pack body 4 to move horizontally. Since the battery pack body 4 is suspended on the hook 3 under the action of gravity, when the battery pack body 4 moves horizontally, the hook 3 will rotate accordingly and drive the battery pack body 4 to move upward and closer to the vehicle floor 1.
[0022] To prevent the X-frame 6 from detaching from the positioning post 5, this application also includes an anti-detachment platform 55 fixed at the lower end of the outer side wall of the positioning post 5. The inner wall of the through hole 62 is provided with a relief groove 63 that matches the anti-detachment platform 55. When the two movable plates 61 are folded together so that the two relief grooves 63 correspond, the positioning post 5 can pass through the through hole 62 of the X-frame 6. When the anti-detachment platform 55 below the positioning post 5 completely passes through the through hole 62 to the bottom of the X-frame 6, the two movable plates 61 can be unfolded. When the two movable plates 61 are unfolded together, the two relief grooves 63 will be misaligned. At this time, the anti-detachment platform 55 and the relief groove 63 are misaligned, and the X-frame 6 will not separate from the positioning post 5 due to its own weight.
[0023] To facilitate the unfolding of the X-frame 6, this application also includes a torsion spring 64 fixedly installed between the two movable plates 61. A gap is left between the end of the two movable plates 61 near the battery pack body 4 and the battery pack body 4. A handle 65 is fixedly installed at the end of the two movable plates 61 away from the battery pack body 4. After the worker suspends the X-frame 6 on the positioning column 5, the X-frame 6 can be unfolded as a whole and the battery pack body 4 can be moved by pulling the two handles 65 closer together.
[0024] In order to store the positioning post 5, this application also has a storage tube 51 sleeved on the outer side of the upper end of the positioning post 5, and the storage tube 51 is fixed to the lower surface of the vehicle floor plate 1. The positioning post 5 can move in the vertical direction so as to be stored in the inner cavity of the storage tube 51.
[0025] To prevent the positioning post 5 from easily extending out of the inner cavity of the storage tube 51, this application also has a limiting protrusion 53 fixed on the upper end of the outer side wall of the positioning post 5. The inner side wall of the storage tube 51 is provided with a limiting groove 52 for the limiting protrusion 53 to slide. The limiting groove 52 is "T" shaped on the inner wall of the storage tube 51. When the positioning post 5 moves upward and drives the limiting protrusion 53 to move upward, the positioning post 5 can rotate and lock the limiting protrusion 53 into the horizontal groove at the top of the limiting groove 52. At this time, the positioning post 5 is retracted into the inner cavity of the storage tube 51 and will not fall due to gravity. Conversely, when the limiting protrusion 53 corresponds to the vertical groove of the limiting groove 52, the positioning post 5 can move downward and extend out of the inner cavity of the storage tube 51.
[0026] To maintain the stability of the positioning post 5 when it extends out of the inner cavity of the storage tube 51, this application also includes a thrust spring 54 installed in the inner cavity of the storage tube 51. The lower end of the thrust spring 54 presses against the upper end face of the positioning post 5. The thrust spring 54 is always in a compressed state. When the positioning post 5 extends out of the inner cavity of the storage tube 51, the thrust spring 54 generates a downward thrust on the positioning post 5, so that the X-shaped frame 6 can be sleeved on the outside of the positioning post 5 from bottom to top.
[0027] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A battery pack installation mechanism for new energy vehicles, characterized in that: include: The vehicle floor (1) has two parallel crossbeams (2) fixedly installed on its lower surface. Both ends of the crossbeams (2) are rotatably equipped with hooks (3), and the hooks (3) are vertically set under the action of gravity. The vehicle floor (1) has a battery pack body (4) below it. Both sides of the battery pack body (4) are fixed with lugs (41), and the four lugs (41) are respectively suspended from the lower end of the hooks (3). Positioning post (5) is installed on the lower surface of the vehicle floor (1) and located on the outer side of one end of the battery pack body (4). An X-shaped frame (6) is rotatably installed on the outer side of the positioning post (5). The X-shaped frame (6) unfolds and pushes the battery pack body (4) to move in the horizontal direction. Flanges (42) are fixed on both sides of the battery pack body (4). Positioning screw holes (22) for bolts to pass through are opened on the surface of the crossbeam (2). The flanges (42) are fixedly connected to the crossbeam (2) by bolts.
2. The battery pack installation mechanism for new energy vehicles according to claim 1, characterized in that: The surface of the crossbeam (2) is provided with a storage groove (21), and the hook (3) is rotated to a horizontal position and then stored in the inner cavity of the storage groove (21).
3. The battery pack installation mechanism for new energy vehicles according to claim 1, characterized in that: The X-shaped frame (6) includes two intersecting movable plates (61) forming an "X" shape, and each of the two movable plates (61) has a through hole (62) in the middle for the positioning post (5) to pass through.
4. The battery pack installation mechanism for a new energy vehicle according to claim 3, characterized in that: The lower end of the outer wall of the positioning post (5) is fixed with an anti-detachment platform (55), and the inner wall of the through hole (62) is provided with a relief groove (63) that is compatible with the anti-detachment platform (55).
5. The battery pack installation mechanism for a new energy vehicle according to claim 3, characterized in that: A torsion spring (64) is fixedly installed between the two movable plates (61). A gap is left between the end of the two movable plates (61) near the battery pack body (4) and the battery pack body (4). A handle (65) is fixedly installed at the end of the two movable plates (61) away from the battery pack body (4).
6. A new energy vehicle battery pack installation mechanism according to any one of claims 1 to 5, characterized in that: The upper outer side of the positioning post (5) is fitted with a storage tube (51), and the storage tube (51) is fixed to the lower surface of the vehicle floor (1).
7. A new energy vehicle battery pack installation mechanism according to claim 6, characterized in that: The upper end of the outer side wall of the positioning post (5) is fixed with a limiting protrusion (53), and the inner side wall of the storage tube (51) is provided with a limiting groove (52) for the limiting protrusion (53) to slide, and the limiting groove (52) is in the shape of a "T" on the inner wall of the storage tube (51).
8. A new energy vehicle battery pack installation mechanism according to claim 6, characterized in that: The inner cavity of the storage tube (51) is provided with a thrust spring (54), and the lower end of the thrust spring (54) presses against the upper end face of the positioning post (5).
Citation Information
Patent Citations
Auxiliary mounting device for battery pack of new energy automobile
CN217823095U