An unmanned aerial vehicle assembly type coating repair device for bridge maintenance

CN224727190UActive Publication Date: 2026-09-08WUHAN WEILAN INTELLIGENT TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202522366167.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-11-07
Publication Date
2026-09-08
Estimated Expiration
2035-11-07

AI Technical Summary

Technical Problem

[0004]但是现有技术中缺少调节机构,导致不便于对喷涂的方向和角度进行调整,不便于对桥梁的不同位置进行喷涂修复,修复效率较低,本申请为了解决现有技术中的缺少调节机构的不足,通过设置换向壳和定位壳等部件,从而达到了本实用新型通过设置换向壳和定位壳等部件对喷涂方向和角度进行调整的效果,进而提升了修复效率,因此需要提出一种新的方案来解决这个问题

Benefits of technology

1、本实用新型通过设置换向壳和定位壳等部件,通过换向壳和定位壳之间相互的配合关系,使得第一蜗轮和第二蜗轮能够通过换向壳和定位壳带动套筒和喷管水平或上下转动,从而对喷涂的方向进行调整,进而达到了本实用新型通过设置换向壳和定位壳对桥梁的不同位置进行修复的效果。

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Abstract

The application relates to the field of bridge and structure engineering, in particular to a UAV assembly type coating repair device for bridge maintenance, which comprises a UAV carrier, the lower surface of the UAV carrier body is fixedly connected with a guide plate, the inside of the guide plate is inserted with a supporting plate, the lower surface of the supporting plate is fixedly connected with a steering shell, the lower surface of the steering shell is rotationally connected with a positioning shell, the inside of the positioning shell is rotationally connected with a second worm gear, the outer surface of the second worm gear is fixedly connected with a sleeve, and the inside of the sleeve is inserted with a spray pipe. The device is provided with a reversing shell and a positioning shell and the like, the first worm gear and the second worm gear can drive the sleeve and the spray pipe to rotate horizontally or up and down through the mutual cooperation between the reversing shell and the positioning shell, the direction of spraying is adjusted, and the effect that the reversing shell and the positioning shell are arranged to repair different positions of the bridge is achieved.
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Description

Technical Field

[0001] This utility model relates to the field of bridge and structural engineering technology, specifically to a drone-based prefabricated coating repair device for bridge maintenance. Background Technology

[0002] Bridge maintenance involves regular inspections and repairs to ensure that bridges remain in good working order. Bridge coating is a key process in bridge corrosion protection. It primarily involves spraying anti-corrosion paint onto the outer surface of the bridge, forming a protective coating that isolates the bridge from direct contact with moisture, oxygen, and corrosive media (such as chloride salts). This reduces corrosion on the bridge's outer surface and significantly extends the structure's service life.

[0003] As bridges age, the coating on their outer surface gradually peels off due to weathering and rain erosion. Therefore, relevant personnel need to regularly use equipment to repair the bridge coating.

[0004] However, the lack of an adjustment mechanism in the existing technology makes it inconvenient to adjust the direction and angle of spraying, and also makes it inconvenient to spray and repair different parts of the bridge, resulting in low repair efficiency. In order to solve the shortcomings of the lack of an adjustment mechanism in the existing technology, this application sets up components such as a reversing shell and a positioning shell, thereby achieving the effect of adjusting the spraying direction and angle by setting up components such as a reversing shell and a positioning shell, thereby improving repair efficiency. Therefore, a new solution is needed to solve this problem. Utility Model Content

[0005] In view of the above-mentioned background technology, there are shortcomings and defects in the existing technology due to the lack of an adjustment mechanism.

[0006] This utility model discloses a UAV-based prefabricated coating repair device for bridge maintenance, comprising a UAV carrier. A guide plate is fixedly connected to the lower surface of the UAV carrier body. A support plate is inserted into the inside of the guide plate. A steering shell is fixedly connected to the lower surface of the support plate. A positioning shell is rotatably connected to the lower surface of the steering shell. A first worm gear is rotatably connected to the inside of the steering shell. A first motor is fixedly installed on the outer surface of the steering shell. A first worm is fixedly connected to the output end of the first motor. A second worm gear is rotatably connected to the inside of the positioning shell. A second motor is fixedly installed on the outer surface of the steering shell. A second worm is fixedly connected to the output end of the second motor. A sleeve is fixedly connected to the outer surface of the second worm gear. A nozzle is inserted into the inside of the sleeve.

[0007] Furthermore, two positioning grooves are formed on the outer surface of the sleeve, and two positioning strips are fixedly connected to the end of the nozzle near the sleeve.

[0008] Furthermore, the outer surface of the sleeve is rotatably connected to clamp rods arranged at equal angles, and the end of the nozzle near the sleeve is fixedly connected to a retaining ring.

[0009] Furthermore, a drive ring is slidably connected to the outer surface of the sleeve, and support rods arranged at equal angles are rotatably connected to the outer surface of the drive ring.

[0010] Furthermore, a positioning ring is rotatably connected to the outer surface of the drive ring, and the interior of the positioning ring is threadedly connected to the outer surface of the sleeve.

[0011] Furthermore, a flange is fixedly connected to one end of the nozzle near the sleeve, a limit groove is formed on the outer surface of the sleeve, and a storage box is fixedly connected between the landing gear of the UAV vehicle through a bracket.

[0012] Furthermore, a U-shaped clamp is rotatably connected to the outer surface of the positioning shell, and a camera is fixedly mounted on the outer surface of the U-shaped clamp.

[0013] Furthermore, a positioning tube is fixedly connected inside the U-shaped clamp, and a flexible tube is installed inside the positioning tube.

[0014] Compared with the prior art, the beneficial effects of this utility model are as follows: 1. This utility model, by setting up components such as a reversing shell and a positioning shell, and through the cooperation between the reversing shell and the positioning shell, enables the first worm gear and the second worm gear to drive the sleeve and the spray pipe to rotate horizontally or vertically through the reversing shell and the positioning shell, thereby adjusting the spraying direction, and thus achieving the effect of repairing different positions of the bridge by setting up the reversing shell and the positioning shell.

[0015] 2. This utility model, by setting components such as a locking rod and a locking ring, and through the mutual cooperation between the locking rod and the locking ring, enables the positioning ring to drive the locking rod to rotate via the drive ring and the support rod, thereby fixing the nozzle with the locking rod through the locking ring, thus achieving the effect of installing and fixing the nozzle by setting the locking rod and the locking ring. Attached Figure Description

[0016] The accompanying drawings, which are included to provide a further understanding of this application and form part of this application, illustrate exemplary embodiments and are used to explain this application, but do not constitute an undue limitation of this application. In the drawings: Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a schematic diagram of the steering shell structure of this utility model; Figure 3 for Figure 2 Enlarged schematic diagram of the structure at point A in the middle; Figure 4This is a schematic diagram of the guide plate structure for this utility model; Figure 5 This is a schematic diagram of the support plate structure of this utility model; Figure 6 This is a schematic diagram of the internal structure of the steering shell and positioning shell of this utility model; Figure 7 This is a schematic diagram of the structure of the sleeve of this utility model.

[0017] In the diagram: 1. Unmanned Aerial Vehicle (UAV) Carrier; 2. Guide Plate; 3. Support Plate; 4. Steering Shell; 5. Positioning Shell; 6. First Worm Gear; 7. First Worm; 8. Second Worm Gear; 9. Second Worm; 10. Sleeve; 11. Nozzle; 12. Positioning Groove; 13. Positioning Strip; 14. Clamping Rod; 15. Clamping Ring; 16. Drive Ring; 17. Support Rod; 18. Positioning Ring; 19. Flange; 20. Limiting Groove; 21. Storage Box; 22. U-Clamp; 23. Camera; 24. Positioning Tube; 25. Hose. Detailed Implementation

[0018] The following illustrations will reveal several embodiments of the present invention. For clarity, many physical details will be described in the following description. However, it should be understood that these physical details should not be used to limit the present invention. That is, in some embodiments of the present invention, these physical details are not essential. Furthermore, for the sake of simplicity, some conventional structures and components will be shown in a simple schematic manner in the illustrations.

[0019] Please see Figure 1 , 23, 4, 5, 6, 7, This utility model discloses a UAV-based prefabricated coating repair device for bridge maintenance, comprising a UAV carrier 1, a guide plate 2 fixedly connected to the lower surface of the UAV carrier 1, a support plate 3 inserted into the guide plate 2, the support plate 3 and the guide plate 2 being fixed by bolts, a steering shell 4 fixedly connected to the lower surface of the support plate 3, a positioning shell 5 rotatably connected to the lower surface of the steering shell 4, a first worm gear 6 rotatably connected to the inside of the steering shell 4, a first motor fixedly mounted on the outer surface of the steering shell 4, a first worm 7 fixedly connected to the output end of the first motor, the first worm 7 rotatably connected to the inside of the steering shell 4, the first worm 7 meshing with the first worm gear 6, a second worm gear 8 rotatably connected to the inside of the positioning shell 5, the second worm gear 8 rotatably connected to the top of the positioning shell 5, the second worm gear... The rod 9 meshes with the second worm gear 8. The second worm 9 is rotatably connected to the inside of the positioning housing 5. The outer surface of the steering housing 4 is fixedly mounted with a second motor. The output end of the second motor is fixedly connected to the second worm 9. The outer surface of the second worm gear 8 is fixedly connected to a sleeve 10. The nozzle 11 is inserted into the inside of the sleeve 10. The sleeve 10 is used to position the nozzle 11. The output end of the first motor drives the first worm gear 6 to rotate through the first worm 7, so that the first worm gear 6 drives the sleeve 10 and nozzle 11 to rotate horizontally through the positioning housing 5. The output end of the second motor, the second worm 9 and the second worm gear 8, drive the sleeve 10 and nozzle 11 to rotate up and down. The first worm gear 6 and the second worm gear 8 can limit the rotation amplitude of the nozzle 11, thereby preventing the nozzle 11 from contacting and colliding with the propellers and other components of the UAV carrier 1.

[0020] Two positioning grooves 12 are formed on the outer surface of the sleeve 10. Each positioning groove 12 is connected to the inside of the sleeve 10. Two positioning strips 13 are fixedly connected to one end of the nozzle 11 near the sleeve 10. Each positioning strip 13 corresponds to a positioning groove 12. The sleeve 10 positions the nozzle 11 for installation through the positioning grooves 12 and positioning strips 13.

[0021] The outer surface of the sleeve 10 is rotatably connected to the locking rods 14 arranged at equal angles. The nozzle 11 is fixedly connected to a retaining ring 15 at one end near the sleeve 10. The locking rods 14 limit the retaining ring 15 by rotating, thereby fixing the nozzle 11 inside the sleeve 10.

[0022] A drive ring 16 is slidably connected to the outer surface of the sleeve 10. A support rod 17 arranged at equal angles is rotatably connected to the outer surface of the drive ring 16. The other end of each support rod 17 is rotatably connected to a corresponding locking rod 14. The drive ring 16 can drive the locking rod 14 to rotate through the support rod 17.

[0023] A positioning ring 18 is rotatably connected to the outer surface of the drive ring 16. The outer surface of the positioning ring 18 is provided with protective texture. The inside of the positioning ring 18 is threadedly connected to the outer surface of the sleeve 10. The positioning ring 18 drives the drive ring 16 to move by rotating, thereby positioning the position of the drive ring 16.

[0024] A flange 19 is fixedly connected to one end of the nozzle 11 near the sleeve 10. A limiting groove 20 is opened on the outer surface of the sleeve 10, and the flange 19 is located inside the limiting groove 20. A storage box 21 is fixedly connected between the landing gear of the UAV carrier 1 and the support. The storage box 21 is used to store paint. A pump is installed inside the storage box 21. The installation position of the storage box 21 is a certain distance from the positioning shell 5, so as to avoid interference with the rotation of the positioning shell 5.

[0025] A U-shaped clamp 22 is rotatably connected to the outer surface of the positioning shell 5. The U-shaped clamp 22 is fixedly connected to the second worm gear 8. A camera 23 is fixedly installed on the outer surface of the U-shaped clamp 22. A positioning tube 24 is fixedly connected inside the U-shaped clamp 22. A flexible hose 25 is installed inside the positioning tube 24. One end of the flexible hose 25 is connected to the inside of the nozzle 11 through a flange 19. The other end of the flexible hose 25 is connected to the output end of the pump inside the storage box 21.

[0026] The positioning tube 24 can clamp and limit the hose 25, and the second worm gear 8 can drive the camera 23 to rotate with the spray nozzle 11 through the U-shaped clamp 22, so that the camera 23 can easily observe the position of the spray repair.

[0027] The implementation principle is as follows: The UAV carrier 1 is started and hovered at a predetermined position. The pump is started, and the pump delivers the paint from the storage tank 21 to the spray nozzle 11 through the hose 25 and flange 19 and sprays it out. The first motor is started, and the output end of the first motor drives the first worm 7 to rotate. The first worm 7 drives the first worm wheel 6 to rotate. The first worm wheel 6 drives the positioning shell 5 and the second worm wheel 8 to rotate horizontally. The second worm wheel 8 drives the sleeve 10 and the spray nozzle 11 to rotate horizontally. The second motor is started, and the output end of the second motor drives the second worm 9 to rotate. The second worm 9 drives the second worm wheel 8 to rotate. The second worm wheel 8 drives the sleeve 10 and the spray nozzle 11 to rotate up and down, thereby adjusting the spraying direction and angle of the spray nozzle 11.

[0028] The above description is merely an embodiment of this utility model and is not intended to limit the scope of this utility model. Various modifications and variations can be made to this utility model by those skilled in the art. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principle of this utility model should be included within the scope of the claims of this utility model.

Claims

1. A UAV-based prefabricated coating repair device for bridge maintenance, comprising a UAV carrier (1), characterized in that: A guide plate (2) is fixedly connected to the lower surface of the unmanned aerial vehicle (1). A support plate (3) is inserted into the inside of the guide plate (2). A steering shell (4) is fixedly connected to the lower surface of the support plate (3). A positioning shell (5) is rotatably connected to the lower surface of the steering shell (4). A first worm gear (6) is rotatably connected to the inside of the steering shell (4). A first motor is fixedly installed on the outer surface of the steering shell (4). A first worm (7) is fixedly connected to the output end of the first motor. A second worm gear (8) is rotatably connected to the inside of the positioning shell (5). A second motor is fixedly installed on the outer surface of the steering shell (4). A second worm (9) is fixedly connected to the output end of the second motor. A sleeve (10) is fixedly connected to the outer surface of the second worm gear (8). A nozzle (11) is inserted into the inside of the sleeve (10).

2. The UAV-based prefabricated coating repair equipment for bridge maintenance according to claim 1, characterized in that: Two positioning grooves (12) are provided on the outer surface of the sleeve (10), and two positioning strips (13) are fixedly connected to one end of the nozzle (11) near the sleeve (10).

3. The UAV-based prefabricated coating repair equipment for bridge maintenance according to claim 1, characterized in that: The outer surface of the sleeve (10) is rotatably connected to the clamp rods (14) arranged at equal angles, and the end of the nozzle (11) near the sleeve (10) is fixedly connected to the retaining ring (15).

4. The UAV-based prefabricated coating repair equipment for bridge maintenance according to claim 1, characterized in that: The outer surface of the sleeve (10) is slidably connected to a drive ring (16), and the outer surface of the drive ring (16) is rotatably connected to support rods (17) arranged at equal angles.

5. The UAV-based prefabricated coating repair equipment for bridge maintenance according to claim 4, characterized in that: The outer surface of the drive ring (16) is rotatably connected to a positioning ring (18), and the interior of the positioning ring (18) is threadedly connected to the outer surface of the sleeve (10).

6. The UAV-based prefabricated coating repair equipment for bridge maintenance according to claim 1, characterized in that: The nozzle (11) is fixedly connected to a flange (19) at one end near the sleeve (10). A limit groove (20) is opened on the outer surface of the sleeve (10). A storage box (21) is fixedly connected between the landing gear of the UAV carrier (1) through a bracket.

7. The UAV-based prefabricated coating repair equipment for bridge maintenance according to claim 1, characterized in that: The outer surface of the positioning shell (5) is rotatably connected to a U-shaped clamp (22), and a camera (23) is fixedly installed on the outer surface of the U-shaped clamp (22).

8. The UAV-based prefabricated coating repair equipment for bridge maintenance according to claim 7, characterized in that: The U-shaped clamp (22) is fixedly connected to a positioning tube (24), and a flexible tube (25) is provided inside the positioning tube (24).