A camera positioning monitoring device for diamond roller polishing
Patent Information
- Application Number
- CN202521602980.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-07-30
- Publication Date
- 2026-09-11
- Estimated Expiration
- 2035-07-30
AI Technical Summary
[0004]针对现有技术的不足,本申请提供了一种金刚石滚轮打磨用相机定位监测装置,克服了现有技术的不足,旨在解决传统工序中的工业相机都是固定的,在长时间的生产过程中,会使工业相机与产品产生错位,影响了打磨精度的问题
本实用新型中,通过驱动单元控制螺纹杆旋转,由于螺纹杆与移动块的螺纹啮合,即可将旋转运动转化为水平直线运动,使移动块沿移动架进行移动,实现对工业相机的位置进行调节,通过电动伸缩杆驱动固定架垂直升降,根据打磨阶段调整工业相机高度,调节块在调节架内滑动,带动光源发射器前后移动,即该装置在使用时可在竖直平面内对工业相机的位置进行上下左右调节,实时补偿因设备振动或热变形导致的错位,确保打磨精度。
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Figure CN224738059U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of diamond roller grinding production technology, and in particular to a camera positioning and monitoring device for diamond roller grinding. Background Technology
[0002] In the diamond roller polishing process, the edge sidewalls and the two sides of the edge of the diamond need to be polished. Therefore, the diamond roller needs to be rotated during the polishing process. However, the worker's line of sight is blocked by the machine during the rotation, making it difficult to accurately confirm the rotation position. In traditional processes, an industrial camera is installed for assistance.
[0003] In traditional processes, industrial cameras are fixed. Over long production periods, this can cause misalignment between the industrial camera and the product, affecting the grinding accuracy. Therefore, an improvement has been made to a camera positioning and monitoring device for diamond roller grinding. Utility Model Content
[0004] To address the shortcomings of existing technologies, this application provides a camera positioning and monitoring device for diamond roller grinding, which overcomes the deficiencies of existing technologies and aims to solve the problem that in traditional processes, industrial cameras are fixed, which can cause misalignment between the industrial camera and the product during long-term production, affecting the grinding accuracy.
[0005] To achieve the above objectives, this application provides the following technical solution: a camera positioning and monitoring device for diamond roller grinding, comprising a worktable, a diamond grinding device fixedly mounted on the upper surface of the worktable, a support frame fixedly mounted on one side of the upper surface of the worktable located on the diamond grinding device, a movable frame fixedly mounted at the front end of the support frame, a threaded rod rotatably connected inside the movable frame, a drive unit for driving the threaded rod to rotate provided on the outer side of the movable frame, a movable block threadedly sleeved on the outer surface of the threaded rod, a positioning plate fixedly connected to the outer wall of the movable block, an electric telescopic rod fixedly mounted on the lower surface of the positioning plate, a fixed frame fixedly connected to the telescopic end of the electric telescopic rod and an industrial camera fixedly mounted through the fixed frame, an adjustment frame fixedly mounted on the side wall of the worktable, an adjustment block slidably inserted inside the adjustment frame, and a light source emitter fixedly mounted at the end of the adjustment block away from the adjustment frame.
[0006] By adopting the above technical solution, the rotation of the threaded rod is controlled by the drive unit. Since the threaded rod engages with the moving block, the rotational motion can be converted into horizontal linear motion, allowing the moving block to move along the moving frame and thus adjusting the position of the industrial camera. The fixed frame is vertically raised and lowered by the electric telescopic rod, and the height of the industrial camera is adjusted according to the grinding stage. The adjusting block slides in the adjusting frame, driving the light source emitter to move back and forth. In other words, when using this device, the position of the industrial camera can be adjusted up, down, left, and right in the vertical plane, compensating in real time for misalignment caused by equipment vibration or thermal deformation, and ensuring grinding accuracy.
[0007] As a preferred technical solution of this application, the drive unit includes a mounting base fixedly installed on the top of the mobile frame, a motor fixedly installed on the top of the mounting base, a drive transmission wheel fixedly connected to the output end of the motor, a driven transmission wheel arranged parallel below the drive transmission wheel, the driven transmission wheel fixedly installed on one end of the threaded rod, and a transmission belt arranged between the drive transmission wheel and the driven transmission wheel.
[0008] By adopting the above technical solution, the motor is fixedly installed on the top of the mobile frame through the mounting base. The motor drives the active transmission wheel to rotate and drives the driven transmission wheel through the transmission belt. The driven transmission wheel is fixed coaxially with the threaded rod, and the rotational motion is transmitted to the threaded rod, which drives the moving block to move horizontally.
[0009] As a preferred technical solution of this application, the side wall of the mobile frame is fixedly connected to an isolation cover, and the isolation cover covers the active drive wheel, the driven drive wheel and the drive belt inside it.
[0010] By adopting the above technical solution, the transmission components are isolated and protected by an isolation cover to prevent external dust and other impurities from affecting the operation of the transmission components.
[0011] As a preferred technical solution of this application, the movable block slides inside the movable frame, and the outer wall of the movable block is in contact with the inner wall of the movable frame.
[0012] By adopting the above technical solution, the inner wall of the moving frame forms a sliding track and fits against the outer wall of the moving block, constraining the moving block to move horizontally only along the axis of the threaded rod, thereby ensuring the moving accuracy of the industrial camera.
[0013] As a preferred technical solution of this application, a positioning hole is provided through the outer surface of the adjustment frame near its opening, and a positioning rod is threaded into the inside of the positioning hole, with the front end of the positioning rod abutting against the outer wall of the adjustment block.
[0014] By adopting the above technical solution, the adjusting block is limited and fixed by twisting the positioning rod so that its front end makes surface contact friction lock with the outer wall of the adjusting block.
[0015] As a preferred technical solution of this application, the support frame is arranged in an L-shape, and a support rod is fixedly connected inside the support frame.
[0016] By adopting the above technical solution, the corner of the L-shaped support frame forms a triangular support structure through built-in support rods, which significantly improves the bending resistance and can withstand vertical loads without plastic deformation.
[0017] Compared with the prior art, the beneficial effects of this utility model are as follows: In this invention, the rotation of the threaded rod is controlled by the drive unit. Since the threaded rod engages with the moving block, the rotational motion is converted into horizontal linear motion, allowing the moving block to move along the moving frame and thus adjusting the position of the industrial camera. The fixed frame is vertically raised and lowered by an electric telescopic rod, and the height of the industrial camera is adjusted according to the grinding stage. The adjusting block slides within the adjusting frame, causing the light source emitter to move back and forth. In other words, this device can adjust the position of the industrial camera vertically and horizontally in a vertical plane during use, and compensate for misalignment caused by equipment vibration or thermal deformation in real time, ensuring grinding accuracy.
[0018] With reference to the following description and accompanying drawings, specific embodiments of the present invention are disclosed in detail, indicating the ways in which the principles of the present invention can be adopted. It should be understood that the scope of the embodiments of the present invention is not limited thereto. Attached Figure Description
[0019] The accompanying drawings are provided to further illustrate the present invention and form part of the specification. They are used together with the embodiments of the present invention to explain the present invention, but do not constitute a limitation thereof. In the drawings: Figure 1 This is a schematic diagram of the overall structure of this application; Figure 2 This is a partial structural diagram of this application; Figure 3 This is a schematic diagram of the composition structure of the driving unit of this application; Figure 4 This is a schematic diagram showing the connection between the adjusting frame and the adjusting block in this application.
[0020] In the diagram: 1. Workbench; 2. Diamond grinding device; 3. Support frame; 4. Moving frame; 5. Threaded rod; 6. Moving block; 7. Drive unit; 71. Mounting base; 72. Motor; 73. Driven drive wheel; 74. Driven drive wheel; 75. Drive belt; 8. Positioning plate; 9. Electric telescopic rod; 10. Fixed frame; 11. Industrial camera; 12. Isolation cover; 13. Adjusting frame; 14. Adjusting block; 15. Light source emitter; 16. Positioning hole; 17. Positioning rod; 18. Support rod. Detailed Implementation
[0021] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the present utility model will be further described below in conjunction with specific embodiments.
[0022] like Figure 1 - Figure 4 As shown, this embodiment provides a camera positioning and monitoring device for diamond roller grinding, including a worktable 1. A diamond grinding device 2 is fixedly installed on the upper surface of the worktable 1. A support frame 3 is fixedly installed on one side of the upper surface of the worktable 1 near the diamond grinding device 2. A movable frame 4 is fixedly installed at the front end of the support frame 3. A threaded rod 5 is rotatably connected inside the movable frame 4. A drive unit 7 for driving the threaded rod 5 to rotate is provided on the outer side of the movable frame 4. A movable block 6 is threadedly sleeved on the outer surface of the threaded rod 5. A positioning plate 8 is fixedly connected to the outer wall of the movable block 6. An electric telescopic rod 9 is fixedly installed on the lower surface of the positioning plate 8. A fixed frame 10 is fixedly connected to the telescopic end of the electric telescopic rod 9, and an industrial camera 11 is fixedly installed through the fixed frame 10. An adjustment frame 13 is fixedly installed on the side wall of the worktable 1. An adjusting block 14 is slidably inserted inside the adjusting frame 13. A light source emitter 15 is fixedly installed at the end of the adjusting block 14 away from the adjusting frame 13. In use, the threaded rod 5 is rotated by the drive unit 7. Since the threaded rod 5 is engaged with the thread of the moving block 6, the rotational motion can be converted into horizontal linear motion, so that the moving block 6 moves along the moving frame 4 to adjust the position of the industrial camera 11. The fixed frame 10 is driven to rise and fall vertically by the electric telescopic rod 9 to adjust the height of the industrial camera 11 according to the grinding stage. The adjusting block 14 slides in the adjusting frame 13, driving the light source emitter 15 to move back and forth. That is, when the device is in use, the position of the industrial camera 11 can be adjusted up, down, left and right in the vertical plane, and the misalignment caused by equipment vibration or thermal deformation can be compensated in real time to ensure grinding accuracy.
[0023] In this embodiment, as Figure 2 and 3 As shown, the drive unit 7 includes a mounting base 71 fixedly installed on the top of the movable frame 4. A motor 72 is fixedly installed on the top of the mounting base 71. The output end of the motor 72 is fixedly connected to a drive transmission wheel 73. A driven transmission wheel 74 is arranged parallel below the drive transmission wheel 73. The driven transmission wheel 74 is fixedly installed on one end of the threaded rod 5. A transmission belt 75 is provided between the drive transmission wheel 73 and the driven transmission wheel 74. In use, the motor 72 is fixedly installed on the top of the movable frame 4 through the mounting base 71. The motor 72 drives the drive transmission wheel 73 to rotate and drives the driven transmission wheel 74 through the transmission belt 75. The driven transmission wheel 74 is coaxially fixed with the threaded rod 5, transmitting the rotational motion to the threaded rod 5 and driving the movable block 6 to move horizontally.
[0024] In this embodiment, as Figure 2 and 3 As shown, the side wall of the mobile frame 4 is fixedly connected to an isolation cover 12, which covers the drive drive wheel 73, the driven drive wheel 74 and the drive belt 75 inside. During use, the isolation cover 12 isolates and protects the transmission components to prevent external dust and other impurities from affecting the operation of the transmission components.
[0025] In this embodiment, as Figure 2 and 3 As shown, the movable block 6 slides inside the movable frame 4, and the outer wall of the movable block 6 is in contact with the inner wall of the movable frame 4. In use, the inner wall of the movable frame 4 forms a sliding track and is in contact with the outer wall of the movable block 6, constraining the movable block 6 to move horizontally only along the axis of the threaded rod 5, thereby ensuring the movement accuracy of the industrial camera 11.
[0026] In this embodiment, as Figure 4 As shown, a positioning hole 16 is provided through the outer surface of the adjustment frame 13 near its opening. A positioning rod 17 is threaded into the inside of the positioning hole 16. The front end of the positioning rod 17 abuts against the outer wall of the adjustment block 14. In use, the positioning rod 17 is turned so that its front end forms a surface contact friction lock with the outer wall of the adjustment block 14, thereby limiting and fixing the adjustment block 14.
[0027] In this embodiment, as Figure 2 As shown, the support frame 3 is L-shaped and has a support rod 18 fixedly connected inside. When in use, the corner of the L-shaped support frame 3 forms a triangular support structure through the built-in support rod 18, which significantly improves the bending resistance and can withstand vertical loads without plastic deformation.
[0028] The working principle of this utility model is as follows: When using the camera positioning and monitoring device for diamond roller grinding according to this application, the motor 72 drives the active transmission wheel 73 to rotate, and the transmission belt 75 drives the driven transmission wheel 74. The driven transmission wheel 74 is coaxially fixed with the threaded rod 5, transmitting the rotational motion to the threaded rod 5, which drives the moving block 6 to move along the moving frame 4, thereby adjusting the position of the industrial camera 11. The electric telescopic rod 9 drives the fixed frame 10 to rise and fall vertically, adjusting the height of the industrial camera 11 according to the grinding stage. By pulling the adjusting block 14 to slide it within the adjusting frame 13, the light source emitter 15 can be moved back and forth. After the light source emitter 15 moves to the designated position, the positioning rod 17 is turned so that its front end forms a surface contact friction lock with the outer wall of the adjusting block 14, fixing the position of the light source emitter 15. That is, when using this device, the position of the industrial camera 11 can be adjusted up, down, left, and right in the vertical plane, compensating in real time for misalignment caused by equipment vibration or thermal deformation, and ensuring grinding accuracy.
[0029] In the description of this utility model, it should be noted that the terms "upper," "lower," "inner," "outer," "front end," "rear end," "both ends," "one end," and "the other end," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0030] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installed," "equipped with," "connected," etc., should be interpreted broadly. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.
[0031] The present invention has been described above with reference to specific embodiments. However, those skilled in the art should understand that these descriptions are exemplary and not intended to limit the scope of protection of the present invention. Those skilled in the art can make various modifications and variations to the present invention based on its spirit and principles, and these modifications and variations are also within the scope of the present invention.
Claims
1. A camera positioning and monitoring device for diamond roller grinding, comprising a worktable (1), characterized in that, A diamond grinding device (2) is fixedly installed on the upper surface of the workbench (1). A support frame (3) is fixedly installed on one side of the diamond grinding device (2) on the upper surface of the workbench (1). A movable frame (4) is fixedly installed at the front end of the support frame (3). A threaded rod (5) is rotatably connected inside the movable frame (4). A drive unit (7) for driving the threaded rod (5) to rotate is provided on the outer side of the movable frame (4). A movable block (6) is threadedly sleeved on the outer surface of the threaded rod (5). A positioning plate (8) is fixedly connected to the outer wall of the workbench (1). An electric telescopic rod (9) is fixedly installed on the lower surface of the positioning plate (8). A fixed frame (10) is fixedly connected to the telescopic end of the electric telescopic rod (9), and an industrial camera (11) is fixedly installed through the fixed frame (10). An adjustment frame (13) is fixedly installed on the side wall of the workbench (1). An adjustment block (14) is slidably inserted into the inside of the adjustment frame (13). A light source emitter (15) is fixedly installed at the end of the adjustment block (14) away from the adjustment frame (13). The drive unit (7) includes a mounting base (71) fixedly installed on the top of the movable frame (4). A motor (72) is fixedly installed on the top of the mounting base (71). The output end of the motor (72) is fixedly connected to a drive wheel (73). A driven wheel (74) is arranged parallel below the drive wheel (73). The driven wheel (74) is fixedly installed on one end of the threaded rod (5). A transmission belt (75) is provided between the drive wheel (73) and the driven wheel (74). The side wall of the mobile frame (4) is fixedly connected to an isolation cover (12), and the isolation cover (12) covers the drive wheel (73), the driven wheel (74) and the drive belt (75) inside it.
2. The camera positioning and monitoring device for diamond roller grinding according to claim 1, characterized in that, The movable block (6) slides inside the movable frame (4), and the outer wall of the movable block (6) is in contact with the inner wall of the movable frame (4).
3. The camera positioning and monitoring device for diamond roller grinding according to claim 1, characterized in that, The outer surface of the adjustment frame (13) is provided with a positioning hole (16) near its opening. A positioning rod (17) is threaded into the inside of the positioning hole (16). The front end of the positioning rod (17) abuts against the outer wall of the adjustment block (14).
4. The camera positioning and monitoring device for diamond roller grinding according to claim 1, characterized in that, The support frame (3) is L-shaped, and a support rod (18) is fixedly connected inside the support frame (3).