Circulating energy-saving acyl chloride water cooler
Patent Information
- Application Number
- CN202522249024.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-24
- Publication Date
- 2026-09-11
- Estimated Expiration
- 2035-10-24
AI Technical Summary
[0003]在酰氯生产加工领域中,会涉及多个管路与反应釜,使用亚硫酰氯、三氯化磷、五氯化磷与羧酸反应制得,其中一般用亚硫酰氯,因为产物二氧化硫和氯化氢都是气体,容易分离,纯度好,产率高,亚硫酰氯的沸点较低,稍过量的亚硫酰氯可以通过蒸馏被分离出来,工业上有很多新工艺但反应剧烈,温度较难控制,必须通过降低通氯和冷冻水换热保证理想的反应温度;然而现有技术中,单纯的冷却设备的应用会大量的消耗设备的能量,这样造成了用户的资源浪费与成本上升
[0012]与现有技术相比,本实用新型的有益效果是:该循环节能型对酰氯水冷却器,利用承载壳体呈双腔室构造,使得二次循环仓、循环仓连管与分流仓、螺旋管道和翅片组在阀体控制组件的控制下进行温度感应后的交替性使用,由于是通过温度感应的,因此在循环的过程中能够有效的降低对于冷却的能耗,从而降低用户的开支成本达到节能的效果。
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Figure CN224743959U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of acyl chloride preparation technology, specifically a circulating energy-saving acyl chloride water cooler. Background Technology
[0002] Acyl chlorides are compounds containing carbonyl chloride functional groups, belonging to the class of acyl halides. They are carboxylic acid derivatives formed by replacing the hydroxyl group in a carboxylic acid with chlorine. The simplest acyl chloride is formyl chloride, but formyl chloride is very unstable and cannot be obtained by reacting formic acid with chlorinating agents like other acyl chlorides. Common acyl chlorides include acetyl chloride, benzoyl chloride, oxalyl chloride, chloroacetyl chloride, and trichloroacetyl chloride. Due to their high reactivity, acyl chlorides are generally used as acylation reagents. They can also be converted into other carboxylic acid derivatives through hydrolysis and other reactions. Acyl chlorides are widely used as curing agents and initiators for resins and plastics, which can significantly improve processing performance and the physical properties of the final product. In pesticide synthesis, acyl chlorides, as key intermediates, can improve the synthesis efficiency of active ingredients.
[0003] In the production and processing of acyl chlorides, multiple pipelines and reaction vessels are involved. The products are obtained by reacting thionyl chloride, phosphorus trichloride, phosphorus pentachloride, and carboxylic acid. Thionyl chloride is generally used because the products sulfur dioxide and hydrogen chloride are gases, which are easy to separate, have good purity, and high yield. Thionyl chloride has a low boiling point, and a slight excess of thionyl chloride can be separated by distillation. There are many new industrial processes, but the reactions are violent and the temperature is difficult to control. It is necessary to reduce the chlorination flow and use chilled water for heat exchange to ensure the ideal reaction temperature. However, in the existing technology, the application of simple cooling equipment consumes a lot of energy, which leads to waste of resources and increased costs for users. Utility Model Content
[0004] The purpose of this invention is to provide a circulating energy-saving acyl chloride water cooler to solve the problems mentioned in the background art.
[0005] By adopting the above technical solution, the dual-chamber structure of the bearing shell allows the secondary circulation chamber, the circulation chamber connecting pipe and the diversion chamber, the spiral pipe and the fin assembly to be used alternately after temperature sensing under the control of the valve body control component. Since it is temperature sensing, the energy consumption for cooling can be effectively reduced during the circulation process, thereby reducing the user's expenses and achieving the effect of energy saving.
[0006] To achieve the purpose of this utility model, the utility model is implemented through the following technical solution: a circulating energy-saving acyl chloride water cooler, including a dual-chamber shell assembly and a detection and replenishment component, wherein a bolt-assembled diversion processing component is provided on the inner side of the dual-chamber shell assembly, and both ends of the diversion processing component are provided with bolt-connected valve body control assemblies, the input end of the valve body control component is provided with a bolt-connected detection and replenishment component, and the input end of the detection and replenishment component is provided with a power drive mechanism; The detection and replenishment component includes a flange connection, a connecting chamber, a detection chamber, a control panel, and a water replenishment valve block. The input end of the control valve body is bolted to the connecting chamber through the flange connection, and the detection chamber is located on the inner side of the middle of the connecting chamber. A control panel is located at one end of the detection chamber, and a water replenishment valve block bolted to one end of the connecting chamber is located above it.
[0007] In a preferred embodiment of this utility model, the connecting compartment has a four-port pipe structure.
[0008] In a preferred embodiment of the present invention, the dual-chamber housing assembly includes an assembly frame, a support housing, and a cooling fan. One end of the assembly frame is provided with the support housing, and multiple cooling fans are provided on one end of the support housing. The support housing is specifically a dual-chamber structure.
[0009] In a preferred embodiment of this utility model, the diversion processing component includes a first bolt frame, a secondary circulation chamber, a circulation chamber connecting pipe, a second bolt frame, a diversion chamber, a spiral pipe, and a fin assembly. The secondary circulation chamber is bolted to one set of chambers of the supporting shell through the first bolt frame, and the diversion chamber is bolted to another set of chambers of the supporting shell through the second bolt frame. A spiral pipe for installing the fin assembly is provided on the inner side of the diversion chamber, and a circulation chamber connecting pipe is provided on the outer end of both the secondary circulation chamber and the diversion chamber.
[0010] In a preferred embodiment of this utility model, the valve body control assembly includes a control valve housing, an inner ring base, a socket, a hydraulic cylinder, and a valve plate. The outer end of the circulation chamber connecting pipe is bolted to the control valve housing on which the inner ring base is installed. A socket is provided on the outer side of the middle part of the control valve housing. A hydraulic cylinder is provided on the inner side above the socket. A valve plate is provided at the output end of the hydraulic cylinder.
[0011] In a preferred embodiment of the present invention, the power drive mechanism includes an upper connecting pipe, a reaction vessel, a lower connecting pipe, and a drive water pump. An upper connecting pipe with bolts is provided above the other end of the connecting chamber, and a reaction vessel is provided at one end of the upper connecting pipe. The output end of the reaction vessel is connected to the output end of the drive water pump through the lower connecting pipe.
[0012] Compared with the prior art, the beneficial effects of this utility model are: the circulating energy-saving acyl chloride water cooler utilizes a double-chamber structure of the supporting shell, so that the secondary circulation chamber, the circulation chamber connecting pipe and the diversion chamber, the spiral pipe and the fin assembly are used alternately after temperature sensing under the control of the valve body control component. Since it is temperature sensing, it can effectively reduce the energy consumption for cooling during the circulation process, thereby reducing the user's expenses and achieving the effect of energy saving. Attached Figure Description
[0013] Figure 1 This is a front-view three-dimensional structural schematic diagram of the present invention; Figure 2 This is a three-dimensional structural diagram of the present invention viewed from below; Figure 3 This is a three-dimensional structural diagram of the diversion processing component of this utility model; Figure 4 This is a three-dimensional structural diagram of the valve body control assembly of this utility model; Figure 5 This is a three-dimensional structural diagram of the detection and replenishment component of this utility model.
[0014] In the diagram: 1. Dual-chamber housing assembly; 101. Assembly frame; 102. Bearing housing; 103. Cooling fan; 2. Diversion processing component; 201. First bolt bracket; 202. Secondary circulation chamber; 203. Circulation chamber connecting pipe; 204. Second bolt bracket; 205. Diversion chamber; 206. Spiral pipe; 207. Fin assembly; 3. Valve body control component; 301. Control valve housing; 302. Inner ring base; 303. Connecting chamber; 304. Hydraulic cylinder; 305. Valve plate; 4. Detection and replenishment component; 401. Flange connection; 402. Connecting chamber; 403. Detection chamber; 404. Control panel; 405. Water replenishment valve block; 5. Power drive mechanism; 501. Upper connecting pipe; 502. Reactor; 503. Lower connecting pipe; 504. Drive water pump. Detailed Implementation
[0015] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0016] Please see Figure 1-5This utility model provides a technical solution: a circulating energy-saving acyl chloride water cooler, including a double-cavity shell assembly 1 and a detection and replenishment component 4. The inner side of the double-cavity shell assembly 1 is provided with a bolt-assembled diversion processing component 2, and both ends of the diversion processing component 2 are provided with bolt-connected valve body control components 3. The input end of the valve body control component 3 is provided with a bolt-connected detection and replenishment component 4, and the input end of the detection and replenishment component 4 is provided with a power drive mechanism 5. The detection and replenishment component 4 includes a flange connection 401, a connecting chamber 402, a detection chamber 403, a control panel 404, and a water replenishment valve block 405. The input end of the control valve housing 301 is bolted to the connecting chamber 402 through the flange connection 401, and the detection chamber 403 is provided on the inner side of the middle part of the connecting chamber 402. The control panel 404 is provided at one end of the detection chamber 403, and the water replenishment valve block 405 is bolted to the top of one end of the connecting chamber 402.
[0017] The 402 cabin has a four-port pipeline structure.
[0018] In this embodiment, a detection chamber 403 is provided on the inner side of the middle of the connecting chamber 402 for detecting various parameters of the coolant. A control panel 404 is provided at one end of the detection chamber 403 for displaying and adjusting the detection parameters. A water replenishment valve block 405 is provided above one end of the connecting chamber 402 for automatically replenishing the coolant when it is insufficient.
[0019] The dual-chamber housing assembly 1 includes an assembly frame 101, a support housing 102, and a cooling fan 103. The support housing 102 is provided at one end of the assembly frame 101, and multiple sets of cooling fans 103 are provided at one end of the support housing 102. The support housing 102 is specifically a dual-chamber structure.
[0020] In this embodiment, the assembly frame 101 serves as the foundation of the entire device, supporting and fixing the carrier housing 102. The carrier housing 102 is designed with a dual-chamber structure, each chamber being used for different cooling processes. Multiple cooling fans 103 are installed on one side of the carrier housing 102 to accelerate airflow and improve heat dissipation efficiency.
[0021] The diversion processing component 2 includes a first bolt bracket 201, a secondary circulation chamber 202, a circulation chamber connecting pipe 203, a second bolt bracket 204, a diversion chamber 205, a spiral pipe 206, and a fin assembly 207. The secondary circulation chamber 202 is bolted to one set of chambers of the supporting housing 102 via the first bolt bracket 201, and the diversion chamber 205 is bolted to another set of chambers of the supporting housing 102 via the second bolt bracket 204. The spiral pipe 206 for installing the fin assembly 207 is provided on the inner side of the diversion chamber 205. The circulation chamber connecting pipe 203 is provided on the outer end of both the secondary circulation chamber 202 and the diversion chamber 205.
[0022] In this embodiment, when the monitoring temperature of the coolant by the detection chamber 403 and control panel 404 is low, the valve control component 3 connected to the diversion chamber 205 is closed, and the valve control component 3 connected to the secondary circulation chamber 202 is opened, making the secondary circulation chamber 202 a passage to achieve energy saving. When the monitoring temperature of the coolant by the detection chamber 403 and control panel 404 is high, the valve control component 3 on the secondary circulation chamber 202 is closed, and the valve control component 3 connected to the diversion chamber 205 is opened, allowing water to flow into the spiral pipe 206. With the mutual matching of the spiral pipe 206, the fin assembly 207, and the cooling fan 103, a rapid cooling effect is achieved, thereby realizing the heat exchange function of the reactor 502.
[0023] The valve body control assembly 3 includes a control valve housing 301, an inner ring base 302, a socket 303, a hydraulic cylinder 304, and a valve plate 305. The outer end of the circulation chamber connecting pipe 203 is bolted to the control valve housing 301 on which the inner ring base 302 is installed. The socket 303 is provided on the outer side of the middle part of the control valve housing 301. The hydraulic cylinder 304 is provided on the inner side above the socket 303. The valve plate 305 is provided at the output end of the hydraulic cylinder 304.
[0024] In this embodiment, a hydraulic cylinder 304 is provided on the inner side above the control valve housing 301. The output end of the hydraulic cylinder 304 is connected to the valve plate 305. The valve plate 305 is opened and closed by hydraulic drive and is used to control the flow rate of coolant.
[0025] The power drive mechanism 5 includes an upper connecting pipe 501, a reactor 502, a lower connecting pipe 503, and a drive water pump 504. The upper connecting pipe 501, which is bolted to the other end of the connecting chamber 402, is provided above the reactor 502. The output end of the reactor 502 is connected to the output end of the drive water pump 504 through the lower connecting pipe 503.
[0026] In this embodiment, the drive water pump 504 in the power drive mechanism 5 is started, and the coolant in the reactor 502 is pumped into the connecting chamber 402 through the lower connecting pipe 503. Then the coolant enters the circulation chamber connecting pipe 203 in the diversion treatment component 2 to achieve the cooling effect.
[0027] The working principle of this circulating energy-saving acyl chloride water cooler is as follows: The drive pump 504 in the power drive mechanism 5 starts, pumping the coolant in the reaction vessel 502 into the connecting chamber 402 through the lower connecting pipe 503. Subsequently, the coolant enters the circulating chamber connecting pipe 203 in the diversion treatment component 2 to achieve a cooling effect. A hydraulic cylinder 304 is located on the inner side above the control valve housing 301. The output end of the hydraulic cylinder 304 is connected to the valve plate 305, which is hydraulically driven to open and close the valve plate 305 and control the flow rate of the coolant. When the temperature of the coolant monitored by the detection chamber 403 and control panel 404 is low, the valve body control component 3 connected to the diversion chamber 205 is closed, and the valve body control component 3 on the secondary circulation chamber 202 is opened, allowing the secondary circulation chamber 202 to open. 02 becomes a passage to achieve energy saving. When the monitoring temperature of the coolant in the detection chamber 403 and control panel 404 is high, the valve control component 3 on the secondary circulation chamber 202 is closed, and the valve control component 3 connected to the diversion chamber 205 is opened, allowing water to flow into the spiral pipe 206. With the mutual matching of the spiral pipe 206, the fin assembly 207 and the cooling fan 103, a rapid cooling effect is achieved, thereby realizing the heat exchange function for the reactor 502. The detection chamber 403 is provided on the inner side of the middle of the connecting chamber 402 for detecting various parameters of the coolant. One end of the detection chamber 403 is provided with a control panel 404 for displaying and adjusting the detection parameters. A water replenishment valve block 405 is provided on the upper part of one end of the connecting chamber 402 for automatically replenishing the coolant when it is insufficient.
[0028] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
Claims
1. A circulating energy-saving acyl chloride water cooler, comprising a dual-chamber shell assembly (1) and a detection and feeding component (4), characterized in that: The inner side of the dual-cavity housing assembly (1) is provided with a bolt-assembled diversion processing component (2), and both ends of the diversion processing component (2) are provided with bolt-connected valve body control components (3). The input end of the valve body control component (3) is provided with a bolt-connected detection and feeding component (4), and the input end of the detection and feeding component (4) is provided with a power drive mechanism (5). The detection and replenishment component (4) includes a flange connection (401), a connecting chamber (402), a detection chamber (403), a control panel (404), and a water replenishment valve block (405). The input end of the control valve body (301) is bolted to the connecting chamber (402) through the flange connection (401), and the connecting chamber (403) is provided on the inner side of the middle part of the connecting chamber (402). The control panel (404) is provided at one end of the detection chamber (403), and the water replenishment valve block (405) is bolted to the top of one end of the connecting chamber (402).
2. The energy saving cyclic water cooler for acyl chlorides according to claim 1, characterized in that: The connecting compartment (402) has a four-port pipeline structure.
3. The energy saving acyl chloride water cooler of claim 1, wherein: The dual-chamber housing assembly (1) includes an assembly frame (101), a support housing (102), and a cooling fan (103). One end of the assembly frame (101) is provided with the support housing (102), and multiple sets of cooling fans (103) are provided on one end of the support housing (102). The support housing (102) is specifically a dual-chamber structure.
4. The energy saving acyl chloride water cooler of claim 3, wherein: The diversion processing component (2) includes a first bolt bracket (201), a secondary circulation chamber (202), a circulation chamber connecting pipe (203), a second bolt bracket (204), a diversion chamber (205), a spiral pipe (206), and a fin assembly (207). The secondary circulation chamber (202) is bolted to one set of chambers of the bearing housing (102) through the first bolt bracket (201). The diversion chamber (205) is bolted to another set of chambers of the bearing housing (102) through the second bolt bracket (204). The inner side of the diversion chamber (205) is provided with a spiral pipe (206) for installing the fin assembly (207). The outer ends of the secondary circulation chamber (202) and the diversion chamber (205) are both provided with circulation chamber connecting pipes (203).
5. A circulating energy-saving type acyl chloride water cooler according to claim 4, characterized in that: The valve body control assembly (3) includes a control valve housing (301), an inner ring base (302), a socket (303), a hydraulic cylinder (304), and a valve plate (305). The outer end of the circulation chamber connecting pipe (203) is bolted to the control valve housing (301) on which the inner ring base (302) is installed. The socket (303) is provided on the outer side of the middle part of the control valve housing (301). The hydraulic cylinder (304) is provided on the inner side above the socket (303). The valve plate (305) is provided at the output end of the hydraulic cylinder (304).
6. A cyclic energy saving acyl chloride water cooler as claimed in claim 1, wherein: The power drive mechanism (5) includes an upper connecting pipe (501), a reactor (502), a lower connecting pipe (503), and a drive water pump (504). The upper connecting pipe (501) is bolted to the other end of the connecting chamber (402), and the reactor (502) is provided at one end of the upper connecting pipe (501). The output end of the reactor (502) is connected to the output end of the drive water pump (504) through the lower connecting pipe (503).