A needle correction device for energy-releasing linear resistance processing
Patent Information
- Application Number
- CN202521470810.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-07-15
- Publication Date
- 2026-09-11
- Estimated Expiration
- 2035-07-15
AI Technical Summary
[0003]在电阻加工的过程中,电阻的针脚可能会因为受到冲击的原因,导致针脚截面发生倾斜或扭转,电阻针脚弯曲可能导致在包装过程中受到机械夹持或运输时的外力作用,从而加剧弯曲程度,甚至造成针脚断裂,影响电阻的正常使用
本实用新型通过设置支撑架、底座、第一连接盒和第二连接盒等结构部件,通过支撑架支撑安装组件,通过安装组件安装电阻,通过第一校正组件和第二校正组件对电阻针脚进行校正,通过连接板和下压弹簧的配合使用,使挤压板与中筒脱离接触,达到了方便对电阻针脚进行校正的效果。
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Figure CN224745535U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of resistance processing technology, and in particular relates to a pin correction device for processing energy-releasing linear resistors. Background Technology
[0002] Resistance is the property of a conductor to impede the flow of electric current. It is one of the basic parameters of a circuit element and reflects the degree to which a conductor hinders the flow of current.
[0003] During the resistor manufacturing process, the resistor pins may be subjected to impact, causing the pin cross-section to tilt or twist. Bending of the resistor pins may lead to mechanical clamping during packaging or external forces during transportation, which may aggravate the bending degree or even cause the pins to break, affecting the normal use of the resistor. Utility Model Content
[0004] In view of the problems existing in the prior art, this utility model provides a pin correction device for processing energy-releasing linear resistors that can overcome the above problems or at least partially solve the above problems.
[0005] This utility model is implemented as follows: a pin correction device for processing an energy-releasing linear resistor includes a support frame and an installation assembly. The support frame includes two bases, a first connecting box, a second connecting box, and two pillars. The left and right sides of the first connecting box are fixedly connected to the front sides of the opposite ends of the two bases, respectively. The left and right sides of the second connecting box are fixedly connected to the rear sides of the opposite ends of the bases, respectively. The bottoms of the two pillars are movably connected to the tops of the two bases. The installation assembly includes an installation box, two lifting blocks, multiple fixed cylinders, multiple lifting springs, and multiple base plates. The opposite ends of the two lifting blocks are fixedly connected to the left and right sides of the installation box, respectively. The surfaces of the two lifting blocks are movably connected to the interiors of the two pillars, the surfaces of the multiple fixed cylinders are fixedly connected to the interiors of the installation box, the tops of the multiple lifting springs are fixedly connected to the interiors of the multiple fixed cylinders, the surfaces of the multiple base plates are movably connected to the interiors of the multiple fixed cylinders, and the bottoms of the multiple lifting springs are fixedly connected to the tops of the multiple base plates. The support frame is used to support the mounting components; The mounting assembly is used to mount resistors.
[0006] To move the mounting components, preferably, hydraulic cylinders are fixedly connected to the top of the interior of both pillars, the bottom of the output ends of the two hydraulic cylinders are fixedly connected to the top of the two lifting blocks, electromagnets are fixedly connected to the bottom of the two lifting blocks, and magnetic blocks are fixedly connected to the front and rear sides of the two pillars. A first correction component is provided inside the first connecting box, and a second correction component is provided inside the second connecting box. The hydraulic cylinders drive the two lifting blocks to move, and the moving of the two lifting blocks drives the mounting box to move.
[0007] To calibrate the pins, preferably, the first calibration assembly includes multiple calibration plates, multiple reset springs, and a top plate. The surfaces of the multiple calibration plates are movably connected to the interior of the first connecting box. The sides of the multiple reset springs near the multiple calibration plates are fixedly connected to the surfaces of the multiple calibration plates. The left side of the left reset spring is fixedly connected to the left side of the interior of the first connecting box, and the right side of the right reset spring is fixedly connected to the right side of the interior of the first connecting box. The surface of the top plate is movably connected to the interior of the first connecting box, and the surface of the top plate is movably connected to the bottom of the multiple calibration plates. The left and right sides of the top plate are movably connected to the interior of two bases. An electromagnet drives the top plate to move upward. During the movement of the top plate, it presses against the multiple calibration plates, thereby calibrating the pins.
[0008] To further correct the pins, preferably, the second correction assembly includes a middle cylinder, two extrusion plates, and multiple extrusion springs. The left and right sides of the middle cylinder are fixedly connected to the left and right sides of the interior of the second connecting box, respectively. The surfaces of the two extrusion plates are movably connected to the front and rear sides of the interior of the second connecting box, respectively. The sides of the multiple extrusion springs near the two extrusion plates are fixedly connected to the opposite sides of the two extrusion plates, respectively. The sides of the two extrusion springs near the second connecting box are fixedly connected to the front and rear sides of the interior of the second connecting box, respectively. The multiple extrusion springs drive the two extrusion plates to move towards the opposite ends. Grooves are provided on the surfaces of the two extrusion plates and the middle cylinder. With the cooperation of the two extrusion plates and the middle cylinder, the pins are corrected through the grooves.
[0009] In order to disengage the two extrusion plates from the middle cylinder, preferably, a connecting plate is movably connected inside the second connecting box. Multiple compression springs are fixedly connected to the top of the connecting plate, and the tops of the multiple compression springs are fixedly connected to the top of the middle cylinder. The surfaces of the two extrusion plates are movably connected to the front and rear sides of the connecting plate. The left and right sides of the connecting plate are movably connected to the interior of the two bases. By pressing the connecting plate with the multiple compression springs, the connecting plate presses the two extrusion plates, causing the two extrusion plates to move to opposite sides.
[0010] To ensure the stability of the two supports, preferably, a connecting shell is fixedly connected to the surface of each of the two bases, a sliding rod is fixedly connected inside each of the two connecting shells, and a slider is fixedly connected to the opposite side of each of the two supports. The interior of each slider is slidably connected to the surface of the two sliding rods. Through the cooperative use of the two sliding rods and the two sliders, the movement direction of the two supports is restricted, and the magnetic block can be attracted to the surface of the connecting shell, thus keeping the supports stable.
[0011] To keep multiple resistors stable, preferably, a fixed shaft is fixedly connected to the right side of the top of the mounting box, and a baffle is movably connected to the surface of the fixed shaft. The left side inside the baffle is fixedly connected to the left side inside the mounting box by bolts. The baffle restricts the movement of the resistors, thereby keeping the resistors stable.
[0012] Compared with the prior art, the beneficial effects of this utility model are as follows: This utility model uses structural components such as a support frame, a base, a first connecting box, and a second connecting box to support the mounting assembly. The mounting assembly supports the resistor, and the first and second calibration assemblies are used to calibrate the resistor pins. The combination of the connecting plate and the pressure spring allows the extrusion plate to disengage from the middle cylinder, thus facilitating the calibration of the resistor pins. Attached Figure Description
[0013] Figure 1 This is a three-dimensional structural schematic diagram provided in an embodiment of the present utility model; Figure 2 This is a three-dimensional structural diagram of the support frame provided in an embodiment of the present utility model; Figure 3 This is a three-dimensional structural diagram of the installation component provided in an embodiment of the present utility model; Figure 4 This is a three-dimensional structural diagram of the first correction component provided in an embodiment of the present invention; Figure 5 This is a three-dimensional structural diagram of the second correction component provided in an embodiment of the present invention.
[0014] In the diagram: 1. Support frame; 101. Base; 102. First connecting box; 103. Second connecting box; 104. Column; 2. Mounting assembly; 201. Mounting box; 202. Lifting block; 203. Fixed cylinder; 204. Lifting spring; 205. Base plate; 3. Hydraulic cylinder; 4. Electromagnet; 5. Magnetic block; 6. First correction assembly; 601. Correction plate; 602. Reset tension spring; 603. Top plate; 7. Second correction assembly; 701. Middle cylinder; 702. Extrusion plate; 703. Extrusion spring; 8. Connecting plate; 9. Downward compression spring; 10. Connecting shell; 11. Slide rod; 12. Slider; 13. Fixed shaft; 14. Baffle. Detailed Implementation
[0015] To further understand the invention content, features and effects of this utility model, the following embodiments are provided, and detailed descriptions are given in conjunction with the accompanying drawings.
[0016] The structure of this utility model will now be described in detail with reference to the accompanying drawings.
[0017] like Figures 1 to 5As shown in the figure, an embodiment of the present invention provides a pin correction device for processing an energy-releasing linear resistor, including a support frame 1 and a mounting assembly 2. The support frame 1 includes two bases 101, a first connecting box 102, a second connecting box 103, and two support columns 104. The left and right sides of the first connecting box 102 are fixedly connected to the front sides of the opposite ends of the two bases 101, respectively. The left and right sides of the second connecting box 103 are fixedly connected to the rear sides of the opposite ends of the bases 101, respectively. The bottom of the two support columns 104 is movably connected to the top of the two bases 101. The mounting assembly 2 includes a mounting box 201, two lifting blocks 202, multiple fixed cylinders 203, multiple lifting springs 204, and multiple base plates 205. The opposite ends of the two lifting blocks 202 are respectively connected to the mounting box 201. The left and right sides of the mounting box 201 are fixedly connected. The surfaces of the two lifting blocks 202 are movably connected to the interior of the two pillars 104. The surfaces of the multiple fixed cylinders 203 are fixedly connected to the interior of the mounting box 201. The tops of the multiple lifting springs 204 are fixedly connected to the interior of the multiple fixed cylinders 203. The surfaces of the multiple base plates 205 are movably connected to the interior of the multiple fixed cylinders 203. The bottoms of the multiple lifting springs 204 are fixedly connected to the tops of the multiple base plates 205. The support frame 1 is used to support the mounting assembly 2. The mounting assembly 2 is used to install the resistor. In order to move the mounting assembly 2, hydraulic cylinders 3 are fixedly connected to the top of the interior of the two pillars 104. The bottoms of the output ends of the two hydraulic cylinders 3 are fixedly connected to the tops of the two lifting blocks 202. Electromagnets 4 are fixedly connected to the bottom of both lifting blocks 202, and magnets 5 are fixedly connected to the front and rear sides of both pillars 104. A first correction component 6 is installed inside the first connecting box 102, and a second correction component 7 is installed inside the second connecting box 103. The two lifting blocks 202 are moved by the hydraulic cylinder 3, and the mounting box 201 is moved during the movement of the two lifting blocks 202. In order to correct the pins, the first correction component 6 includes multiple correction plates 601, multiple reset springs 602, and a top plate 603. The surfaces of the multiple correction plates 601 are movably connected to the interior of the first connecting box 102, and the sides of the multiple reset springs 602 near the multiple correction plates 601 are fixedly connected to the surfaces of the multiple correction plates 601. The left side of the reset spring 602 is fixedly connected to the left side of the interior of the first connecting box 102, and the right side of the right reset spring 602 is fixedly connected to the right side of the interior of the first connecting box 102. The surface of the top plate 603 is movably connected to the interior of the first connecting box 102. The surface of the top plate 603 is movably connected to the bottom of the multiple correction plates 601. The left and right sides of the top plate 603 are movably connected to the interior of the two bases 101. The top plate 603 is moved upward by the electromagnet 4. During the movement of the top plate 603, the multiple correction plates 601 are pressed, and the needles are corrected by the multiple correction plates 601 pressing the needles. In order to further correct the needles, the second correction assembly 7 includes a middle cylinder 701, two compression plates 702 and multiple compression springs 703.The left and right sides of the middle cylinder 701 are fixedly connected to the left and right sides of the interior of the second connecting box 103, respectively. The surfaces of the two extrusion plates 702 are movably connected to the front and rear sides of the interior of the second connecting box 103, respectively. Multiple extrusion springs 703 are fixedly connected to the opposite sides of the two extrusion plates 702 on the side closest to them, and to the front and rear sides of the interior of the second connecting box 103 on the side closest to them. The multiple extrusion springs 703 drive the two extrusion plates 702 to... As the two extrusion plates 702 and the middle cylinder 701 move relative to each other, grooves are formed on their surfaces. The two extrusion plates 702 and the middle cylinder 701 work together to correct the stitches through these grooves. To disengage the two extrusion plates 702 from the middle cylinder 701, a connecting plate 8 is movably connected inside the second connecting box 103. Multiple downward pressure springs 9 are fixedly connected to the top of the connecting plate 8, and the tops of the multiple downward pressure springs 9 are fixedly connected to the top of the inside of the middle cylinder 701. The surfaces of the two extrusion plates 702 are respectively connected to the front and rear surfaces inside the connecting plate 8. The connecting plate 8 is movably connected to the interior of the two bases 101 on both sides. Multiple downward springs 9 compress the connecting plate 8, causing it to press against two compression plates 702, which move to opposite sides. To stabilize the two supports 104, connecting shells 10 are fixedly connected to the surfaces of both bases 101. Slide rods 11 are fixedly connected inside each of the two connecting shells 10. Slider blocks 12 are fixedly connected to the opposite sides of each support 104, and their interiors slide against the surfaces of the slide rods 11. The cooperation of the slide rods 11 and sliders 12 restricts the movement direction of the two supports 104. Magnetic blocks 5 can adhere to the surface of the connecting shells 10, stabilizing the supports 104. To stabilize the multiple resistors, a fixed shaft 13 is fixedly connected to the right side of the top of the mounting box 201. A baffle 14 is movably connected to the surface of the fixed shaft 13. The left side of the baffle 14 is bolted to the left side of the mounting box 201, restricting resistor movement and thus stabilizing the resistors.
[0018] The working principle of this utility model: When calibrating the resistor pins, the resistor is placed inside the mounting box 201. The baffle 14 is fixed to the mounting box 201 with bolts, restricting the resistor's movement and keeping it stable. The hydraulic cylinder 3 moves the mounting box 201 downwards, causing the resistor to move as well. The resistor pins move between multiple calibration plates 601. The electromagnet 4 is activated, causing the top plate 603 to move upwards. During this movement, the top plate 603 presses against the multiple calibration plates 601, calibrating the pins. The electromagnet 4 is then deactivated, causing multiple reset springs 602 to return, resetting the calibration plates 601. The hydraulic cylinder is then activated. 3. The resistor moves upward and the mounting box 201 moves backward. The support column 104 is attached to the rear side inside the connecting shell 10. The hydraulic cylinder 3 is activated to move the resistor downward. The pin moves between the extrusion plate 702 and the middle cylinder 701. The electromagnet 4 is activated to move the connecting plate 8 upward. Multiple extrusion springs 703 move the two extrusion plates 702 to opposite ends. The pin is corrected by the extrusion plates 702 and the middle cylinder 701. The electromagnet 4 is turned off. Multiple downward pressure springs 9 extrude the connecting plate 8. The connecting plate 8 extrudes the two extrusion plates 702, causing the two extrusion plates 702 to move to opposite sides. The baffle 14 is opened. The lifting spring 204 rebounds and moves the resistor upward, thereby disassembling the resistor.
[0019] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.
[0020] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model in any way. Although the present utility model has been disclosed above with reference to a preferred embodiment, it is not intended to limit the present utility model. Any person skilled in the art can exercise their rights without departing from the scope of the present utility model.
Claims
1. A stitch correction device for energy-releasing linear resistance processing, comprising a support frame (1) and a mounting assembly (2), characterized in that: The support frame (1) includes two bases (101), a first connecting box (102), a second connecting box (103), and two pillars (104). The left and right sides of the first connecting box (102) are fixedly connected to the front sides of the opposite ends of the two bases (101), respectively. The left and right sides of the second connecting box (103) are fixedly connected to the rear sides of the opposite ends of the bases (101), respectively. The bottoms of the two pillars (104) are movably connected to the tops of the two bases (101). The mounting assembly (2) includes a mounting box (201), two lifting blocks (202), multiple fixing cylinders (203), multiple lifting springs (204), and multiple... The base plate (205), the opposite ends of the two lifting blocks (202) are fixedly connected to the left and right sides of the mounting box (201) respectively, the surfaces of the two lifting blocks (202) are movably connected to the interior of the two pillars (104), the surfaces of the multiple fixed cylinders (203) are fixedly connected to the interior of the mounting box (201), the tops of the multiple lifting springs (204) are fixedly connected to the interior of the multiple fixed cylinders (203), the surfaces of the multiple base plates (205) are movably connected to the interior of the multiple fixed cylinders (203), and the bottoms of the multiple lifting springs (204) are fixedly connected to the tops of the multiple base plates (205); The support frame (1) is used to support the mounting assembly (2); The mounting component (2) is used to mount resistors.
2. The stitch correction device for energy releasing linear resistance processing according to claim 1, characterized in that: Hydraulic cylinders (3) are fixedly connected to the top of the two pillars (104), the bottom of the output end of the two hydraulic cylinders (3) is fixedly connected to the top of the two lifting blocks (202), electromagnets (4) are fixedly connected to the bottom of the two lifting blocks (202), and magnetic blocks (5) are fixedly connected to the front and rear sides of the two pillars (104). A first correction component (6) is provided inside the first connecting box (102), and a second correction component (7) is provided inside the second connecting box (103).
3. The stitch correction device for energy releasing linear resistance processing according to claim 2, characterized in that: The first correction assembly (6) includes multiple correction plates (601), multiple reset springs (602), and a top plate (603). The surfaces of the multiple correction plates (601) are movably connected to the interior of the first connecting box (102). The sides of the multiple reset springs (602) near the multiple correction plates (601) are fixedly connected to the surfaces of the multiple correction plates (601). The left side of the left reset spring (602) is fixedly connected to the left side of the interior of the first connecting box (102), and the right side of the right reset spring (602) is fixedly connected to the right side of the interior of the first connecting box (102). The surface of the top plate (603) is movably connected to the interior of the first connecting box (102). The surface of the top plate (603) is movably connected to the bottom of the multiple correction plates (601). The left and right sides of the top plate (603) are movably connected to the interior of the two bases (101).
4. The stitch correction device for energy releasing linear resistance processing according to claim 2, characterized in that: The second correction component (7) includes a middle cylinder (701), two extrusion plates (702) and multiple extrusion springs (703). The left and right sides of the middle cylinder (701) are fixedly connected to the left and right sides inside the second connecting box (103), respectively. The surfaces of the two extrusion plates (702) are movably connected to the front and rear sides inside the second connecting box (103), respectively. The side of the multiple extrusion springs (703) near the two extrusion plates (702) is fixedly connected to the opposite side of the two extrusion plates (702), respectively. The side of the two extrusion springs (703) near the second connecting box (103) is fixedly connected to the front and rear sides inside the second connecting box (103), respectively.
5. The stitch correction device for energy releasing linear resistance processing according to claim 4, characterized in that: The second connecting box (103) is movably connected to a connecting plate (8). The top of the connecting plate (8) is fixedly connected to a plurality of downward pressure springs (9). The tops of the plurality of downward pressure springs (9) are fixedly connected to the top of the inside of the middle cylinder (701). The surfaces of the two extrusion plates (702) are movably connected to the front and rear sides of the inside of the connecting plate (8). The left and right sides of the connecting plate (8) are movably connected to the inside of the two bases (101).
6. The stitch correction device for energy releasing linear resistance processing according to claim 1, characterized in that: A connecting shell (10) is fixedly connected to the surface of each of the two bases (101), and a sliding rod (11) is fixedly connected inside each of the two connecting shells (10). A slider (12) is fixedly connected to the opposite side of each of the two pillars (104), and the interior of each slider (12) is slidably connected to the surface of the two sliding rods (11).
7. The stitch correction device for energy releasing linear resistance processing according to claim 1, characterized in that: A fixed shaft (13) is fixedly connected to the right side of the top of the mounting box (201), and a baffle (14) is movably connected to the surface of the fixed shaft (13). The left side inside the baffle (14) is fixedly connected to the left side inside the mounting box (201) by bolts.