ORTHOSIS PART FOR AN ORTHOSIS, KIT FOR MANUFACTURING THE ORTHOSIS PART AND ORTHOSIS

Description

[0001] The invention relates to an orthosis part for an orthosis, comprising a first orthosis member, a second orthosis member, a coupling part by which the first orthosis member is connected to the second orthosis member in a limitedly movable manner, and a restoring element which is connected at one end to the first orthosis member and at the other end to the second orthosis member, which is formed from an alloy comprising titanium and nickel, and which, due to its elastic material properties, provides a restoring force when the first orthosis member is deflected relative to the second orthosis member.

[0002] The invention also relates to a kit for producing such an orthotic part and to an orthosis comprising such an orthotic part.

[0003] An orthosis with orthotic members is known, for example, from the applicant's publications EP 3 263 086 A1, EP 3 459 505 A1, and EP 3 711 718 A1. The orthoses shown therein are hand orthoses equipped with a drive for actively operating the orthosis.

[0004] US 2014 / 0 142 482 A1 describes a knee orthosis in which the two orthosis members are connected to each other by means of a stack of leaf springs, the stack of leaf springs being made of NiTi itself or a NiTi alloy. The leaf springs serve as a restoring element, with no additional coupling part being present to move the two orthosis members connected by the leaf spring stack relative to each other between two limits.

[0005] US 2015 / 0 290 015 A1 describes an ankle orthosis made of a shape memory alloy (SMA), which, due to its shape, only acts on one side. The return element connects the two orthotic segments. However, there is no defined limitation for the relative movement of the two orthotic segments.

[0006] US 2019 / 0 133 803 A1 describes an orthosis for correcting hallux valgus. A superelastic alloy is used to exert a restoring force on the hallux. Here, too, no additional element is provided to limit the mobility of the individual orthotic segments besides the restoring element.

[0007] US 4,144,881 A shows an orthotic component that consists of a plurality of individual elements that have a T-shaped tongue that can be inserted into a T-shaped groove. In the variant according toFigure 6 According to the document, this configuration can also be supplemented with a return element, namely a spring made of spring steel. Based on this, the object of the present invention is to provide an orthotic component, a kit for an orthotic component, and an orthosis that provide improved support for movement, in particular also for limiting movement.

[0008] US 2,545,452 A describes an artificial finger in the form of a prosthesis. The publications WO 2011 / 137 999 A1, US 10 864 100 B2, US 4 144 881 A, US 2014 / 0 031 732 A1, and US 2021 / 0 290 420 A1 describe orthoses and orthotic components. WO 2011 / 137 999 A1 describes an orthotic component according to the preamble of claim 1.

[0009] This object is achieved by an orthosis part having the features of claim 1, by a kit having the features of claim 14, and by an orthosis having the features of claim 15. Advantageous embodiments with expedient further developments of the invention are specified in the dependent claims.

[0010] The orthotic component mentioned above is characterized by the return element, which supports movement in the case of an active orthosis (i.e., one equipped with a motor). In a passive orthosis, the force applied by the user is supported or counteracted.

[0011] Due to the selected alloy comprising titanium and nickel, especially when the latter are present in equal proportions in the alloy (Nitinol), the superelastic properties can be used for the restoring force.

[0012] It has also proven particularly advantageous if the alloy also contains cobalt, with the alloy preferably comprising 1 to 5% cobalt by weight, with titanium and nickel preferably present in equal parts. To achieve even better rigidity, it is preferred if the cobalt content makes up 1 to 2% by weight of the alloy.

[0013] In order to exploit the superelastic properties - not the thermally induced memory function - it has proven advantageous if the alloy of the restoring element is obtained from the austenitic phase and thus exists as austenite or predominantly as austenite.

[0014] For secure positioning of the return element, it is provided according to the invention that a first pocket is formed in the first orthotic member, if a second pocket is formed in the second orthotic member, and if the return element is received at one end in the first pocket and at the other end in the second pocket.

[0015] The elasticity can be precisely adjusted, according to the invention, if a part of a second return element is accommodated in each of the pockets, and if the second return element is made of the same alloy as the return element. Because the alloy is identical, the effective return force can be precisely adjusted. It is also possible to place more than two return elements in the pockets, so that three or more return elements can be used to precisely adjust the stiffness and thus the elasticity.

[0016] The return element and the second return element, or even the additional return elements, can have the same cross-sectional shape. Therefore, the same shape can be used multiple times to adjust the return force.

[0017] To specifically adjust the restoring force, the cross-sectional area of the restoring element can be changed, for example, so that a thin sheet can be replaced by a thick sheet or a small diameter of the restoring element can be replaced by a larger diameter of the restoring element, and vice versa.

[0018] It is also advantageous to have the cross-sectional shape of the return element differ from the cross-sectional shape of the second return element. In this case, a combination of different shapes can be used to achieve the desired return force. Examples of possible shapes include: strip, wire, tube, oval shapes, either as a straight / stretched material or as a curved / bent material. Different shapes can then be combined, for example, using two wire shapes and one strip shape.

[0019] It has been found to be advantageous if the cross-sectional shape of one of the restoring element and the second restoring element is substantially rectangular, and if the cross-sectional shape of the other of the restoring element and the second restoring element is substantially elliptical, in particular circular.

[0020] In order to reduce weight, it is possible for the at least one return element to be essentially tubular.

[0021] Preferably, the return element is separate from the coupling part so that it can be implemented as a replaceable and / or add-on component. This allows the effective return force to be individually adjusted.

[0022] The secure mounting of the return element can be achieved by forming a tunnel for the return element in the coupling part and by guiding the at least one return element through the tunnel.

[0023] It is advantageous if a passage for an additional return element is formed in the coupling part, and if the additional return element is guided through the passage. This provides two defined positions for the arrangement of the return elements—namely, through the tunnel on the one hand and through the passage on the other—which allows the return force to be specifically adjusted or even modified.

[0024] To adjust the restoring force, it is advantageous if the additional restoring element is also made of the same alloy as the restoring element.

[0025] It is also possible for the passage in the coupling part to be designed for the passage of a force introduction device for actively actuating the orthosis, in which case the force introduction device is guided through the passage. A Nitinol wire or a NiTiCo wire, for example, can be used as a force introduction device.

[0026] In order to be able to adapt the orthosis to the different conditions of the human body, it has proven advantageous if the coupling part is formed from a plurality of coupling links which are connected to one another with limited mobility.

[0027] In order to be able to provide the restoring force across the coupling part, it has proven advantageous if the tunnel for the restoring element extends through all coupling elements of the coupling part.

[0028] In addition, there is the possibility that a passage for a further return element and / or for a force introduction means for the active actuation of the orthosis extends through all coupling elements of the coupling part.

[0029] A reliable, limitedly movable connection can be formed, for example, with a bayonet lock. In this context, it is therefore advantageous if each of the coupling links has a bayonet slot formed on a first end face, if each of the coupling links has a bayonet hook corresponding to the bayonet slot formed on a second end face opposite the first end face, and if between each two of the coupling links or between one of the coupling links and one of the

[0030] Orthosis members have a limitedly movable bayonet connection.

[0031] It is possible for the coupling part to form a closure, wherein a first closure part of the closure is formed integrally with the first orthotic member, and wherein a second closure part of the closure, matching the first closure part, is formed integrally with the second orthotic member. This allows the orthotic member to be formed with a smaller number of components, while retaining the advantage that the return element is still present as a separate component and can be replaced and / or supplemented to adjust or change the return force. The closure is implemented, for example, by a bayonet connection, in which a bayonet hook is assigned to one of the two orthotic members, and in which a bayonet link corresponding to the bayonet hook is assigned to the other of the two orthotic members.

[0032] The kit according to the invention for producing an orthotic component comprises at least a first orthotic component, at least a second orthotic component, and optionally at least one coupling part, wherein the first orthotic component is connectable to the second orthotic component. The kit further comprises at least one restoring element formed from an alloy comprising titanium and nickel, which, due to its elastic material properties, provides a restoring force when, in the assembled state of the orthotic component, the first orthotic component is deflected relative to the second orthotic component.

[0033] The kit also offers the option of the coupling part forming a closure, particularly one that is movable between two stops, wherein a first closure part of the closure is formed integrally with the first orthotic member, and wherein a second closure part of the closure, matching the first closure part, is formed integrally with the second orthotic member. This allows the kit to be constructed using a smaller number of components, while retaining the advantage that the reset element is still present as a separate component and can be replaced and / or supplemented to adjust or change the reset force. The closure is implemented, for example, by a bayonet connection, in which a bayonet hook is assigned to one of the two orthotic members, and in which a bayonet guide corresponding to the bayonet hook is assigned to the other of the two orthotic members.

[0034] Here, too, the alloy is preferably made of Nitinol. However, the alloy can also be NiTiCo.

[0035] The advantages and advantageous configurations and effects explained in connection with the orthotic component apply equally to the orthosis according to the invention. This orthosis is designed specifically for a joint of one of the extremities of the human body. It can be used, for example, in the lower extremities. However, it is also possible to create an orthosis for one of the upper extremities with such an orthotic component.

[0036] In this context, it is therefore possible for the orthosis to be designed as a hand orthosis in which the orthotic part forms part of a finger joint.

[0037] The features and feature combinations mentioned above in the description, as well as the features and feature combinations mentioned below in the description of the figures and / or shown alone in the figures, can be used not only in the respective combinations specified, but also in other combinations or on their own, without departing from the scope of the invention. Thus, embodiments are also to be considered encompassed and disclosed by the invention that are not explicitly shown or explained in the figures, but which emerge and can be produced from the explained embodiments through separate feature combinations.

[0038] Further advantages, features, and details of the invention will become apparent from the claims, the following description of preferred embodiments, and the drawings. These show: Figure 1a schematic representation of an orthosis part, Figure 2a schematic representation of an orthosis in the form of a hand orthosis, Figure 3an orthosis part of the hand orthosis from Figure 2 in a side view, Figure 4 the orthotic part from Figure 3 in a sectional view, Figure 5 a perspective view of the first end face of a coupling part, Figure 6 a perspective view of the second end face of the coupling part from Figure 5 , Figure 7one of the Figure 4 corresponding representation of an orthosis part with a further return element or a force introduction means which is guided through the passages, and Figure 8 one of the Figure 4 corresponding representation of an orthosis part in which the return element is passed through the passages.

[0039] In Figure 11 schematically shows an orthosis part 102 for an orthosis 100, which consists of a first orthosis member 104 and a second orthosis member 106. Furthermore, a coupling part 108 is provided, by which the first orthosis member 104 is connected to the second orthosis member 106 with limited mobility. Additionally, a restoring element 110 is shown, which is provided separately from the coupling part 108, and is connected at one end to the first orthosis member 104 and at the other end to the second orthosis member 106. This restoring element 110 is formed from an alloy comprising titanium and nickel, which in this alloy are present, for example, in binary form and in equal parts. Due to its elastic material properties, the restoring element 110 provides a restoring force when the first orthosis member 104 is deflected relative to the second orthosis member 106.In this process, the superelasticity of the alloy, especially the nitinol, is utilized.

[0040] However, it is advantageous for the alloy to additionally contain cobalt, which is present in a proportion of one to five weight percent, preferably in a proportion of 1 to 2 weight percent, in the alloy. Titanium and nickel are each present in equal amounts. To utilize superelasticity, the alloy of the restoring element is austenite or predominantly austenite.

[0041] The Figure 1 The schematically illustrated orthosis part 102 can, for example, be used in an orthosis 100 according to Figure 2 This orthosis 100 is a hand orthosis, but the present invention is not limited to an orthosis 100 for the upper extremities. The orthosis part 102 can also be used in an orthosis 100 for the lower extremities. The hand orthosis according to Figure 2comprises a forearm splint 130 that can be attached to the user's forearm with one or more straps. A plurality of finger joints are arranged on the distal part of the forearm splint 130, which in this case provide the orthotic parts 102. It can be seen here that the coupling part 108, which connects the first orthotic part 104 to the second orthotic part 106, is formed from a plurality of coupling members 124, which in this case are connected to one another with limited mobility. However, the coupling part 108 can also be an integral part of one of the two orthotic parts 104, 106, so that the orthotic part 102 has fewer components overall.

[0042] A side view of an orthosis part 102 of the hand orthosis 100 from Figure 2 is in Figure 3can be seen. Here, the first orthotic member 104 is deflected relative to the second orthotic member 106, and a restoring force is effective. In other words, the finger phalanx is flexed, with the acting restoring force pushing the finger phalanx (back) into extension. However, the representation chosen here is only exemplary. The reverse case is also possible, in which the restoring force is effective when the finger phalanx is brought into extension, with the acting restoring force then pushing the finger phalanx (back) into flexion.

[0043] A sectional view through the orthosis part 102 according to Figure 3 is for example in Figure 4, wherein it can be seen that the return element 110 extends between the first orthotic member 104 and the second orthotic member 106. For this purpose, a first pocket 112 is formed in the first orthotic member 106, and a second pocket 114 is formed in the second orthotic member 106. The return element 110 is received at one end in the first pocket 112 and at the other end in the second pocket 114.

[0044] The restoring element 110 can, for example, be in the form of a band, a wire, a tube, an oval shape, with straight / elongated material, or as a curved / bent material. The restoring force can be precisely adjusted via the cross-section of the material.

[0045] In order to be able to provide the restoring force between the two orthosis members 102, 104, a tunnel 116 for the restoring element 110 is also formed in the coupling part 108, wherein the restoring element 110 is guided through the tunnel 116. In the present case, each of the coupling members 124 of the coupling part 108 has such a tunnel 116. From the cross-sectional view according to Figure 4 It is also apparent that there is also a passage 118 which extends through the coupling part 108 and in particular also through the majority of the coupling members 124.

[0046] In the Figures 5 and 6One of the coupling members 124 is shown in perspective, wherein it can be seen that each of the coupling members 124 has a bayonet slot 126 formed on a first end face, that each of the coupling members 124 further has a bayonet hook 128 corresponding to the bayonet slot 126, which is formed on a second end face opposite the first end face, and that a bayonet connection with limited mobility is formed between any two of the coupling members 124 or between one of the coupling members 124 and one of the orthosis members 104, 106. This limited mobility can, for example, provide rotation of the two coupling members 124 relative to one another. However, it is also possible for this bayonet connection to enable limited translation of the two coupling members 124 relative to one another.

[0047] In Figure 7The aforementioned passage 118 is used to exert an additional restoring force on the phalanx of the orthosis 100 through a further restoring element 120. The further restoring element 120 is guided through the passage 118. The further restoring element 120 comprises a material made of the same alloy as the restoring element 110. Instead of a further restoring element 120, a force introduction means 122, for example, an actuating wire for actively actuating the orthosis 100, can also be guided through.

[0048] Figure 8 Finally, it is also possible that the return element 110 can be guided exclusively through the passages 118, so that the tunnel 116 remains unused. Figure 8 The return element 110 shown extends from the first orthotic member 104 (top right) to the second orthotic member 106 (bottom left).

[0049] Overall, the present invention is characterized in that improved mechanical properties of the orthosis 100 are provided, which can be used both in actively operable orthoses that have a drive and in passive orthoses that are designed without a drive. LIST OF REFERENCE SYMBOLS

[0050] 100Orthosis 102Orthosis part 104First orthosis link 106Second orthosis link 108Coupling part 110Resetting element 112First pocket 114Second pocket 116Tunnel 118Passage 120Further reset element 122Force introduction device 124Coupling link 126Bayonet link 128Bayonet hook 130Forearm splint

Claims

1. An orthosis part (102) for an orthosis (100), comprising: - a first orthosis element (104) - a second orthosis element (106), - a coupling part (108), by which the first orthosis element (104) is connected to the second orthosis element (106) in a limitedly movable manner, and - a resetting element (110), which is connected at one end to the first orthosis element (104) and at the other end to the second orthosis element (106), which is formed from an alloy comprising titanium and nickel, and which, due to its elastic material properties, provides a restoring force when the first orthosis element (104) is deflected relative to the second orthosis element (106), wherein a first pocket (112) is formed in the first orthosis element (104), wherein a second pocket (114) is formed in the second orthosis element (106), and wherein the resetting element (110) is received at one end in the first pocket (112) and at the other end in the second pocket (114), characterized in that a part of a second resetting element is accommodated in each of the pockets (112, 114), and in that the second resetting element consists of the same alloy as the resetting element (110).

2. The orthosis part (102) according to claim 1, characterized in that the alloy further comprises cobalt.

3. The orthosis part (102) according to claim 1 or 2, characterized in that the alloy of the resetting element (110) is present as austenite or predominantly as austenite.

4. The orthosis part (102) according to any one of claims 1 to 3, characterized in that the resetting element (110) and the second resetting element have the same cross-sectional shape.

5. The orthosis part (102) according to any one of claims 1 to 4, characterized in that the at least one resetting element (110) is formed substantially tubular.

6. The orthosis part (102) according to any one of claims 1 to 5, characterized in that a tunnel (116) for the resetting element (110) is formed in the coupling part (108), and in that the at least one resetting element (110) is guided through the tunnel (116).

7. The orthosis part (102) according to any one of claims 1 to 6, characterized in that a passage (118) for a further resetting element (120) is formed in the coupling part (108), and in that the further resetting element (120) is guided through the passage (118).

8. The orthosis part (102) according to claim 7, characterized in that the further resetting element (120) consists of the same alloy as the resetting element (110).

9. The orthosis part (102) according to any one of claims 1 to 8, characterized in that a passage (118) for a force introduction means (122) for active actuation of the orthosis (100) is formed in the coupling part (108), and in that the force introduction means (122) is guided through the passage (118).

10. The orthosis part (102) according to any one of claims 1 to 9, characterized in that the coupling part (108) is formed from a plurality of coupling elements (124), which are connected to each other in a limitedly movable manner.

11. The orthosis part (102) according to claim 10, characterized in that a tunnel (116) for the resetting element extends through all coupling elements (124) of the coupling part (108).

12. The orthosis part (102) according to claim 10 or 11, characterized in that a passage (118) for a further resetting element (120) and / or for a force introduction means (122) for active actuation of the orthosis (100) extends through all coupling elements (124) of the coupling part (108).

13. The orthosis part (102) according to any one of claims 10 to 12, characterized in that each of the coupling elements (124) has a bayonet link (126) formed on a first end face, in that each of the coupling elements (124) has a bayonet hook (128) which corresponds to the bayonet link (126) and is formed on a second end face opposite the first end face, and in that a bayonet connection with limited movement is formed between two of the coupling elements (124) or between one of the coupling elements (124) and one of the orthosis elements (104, 106).

14. A kit for manufacturing an orthosis part (102) according to any one of claims 1 to 13, comprising at least one first orthosis element (104), at least one second orthosis element (106) and at least one resetting element (110), wherein the first orthosis element (104) is connectable to the second orthosis element (106), which is formed from an alloy comprising titanium and nickel, and which, due to its elastic material properties, provides a restoring force when the first orthosis element (104) is deflected relative to the second orthosis element (106) in the mounted state of the orthosis part (102), wherein a first pocket (112) is formed in the first orthosis element (104), wherein a second pocket (114) is formed in the second orthosis element (106), and wherein the resetting element (110) can be received at one end in the first pocket (112) and at the other end in the second pocket (114), wherein a part of a second resetting element can be received in each of the pockets (112, 114) and the second resetting element consists of the same alloy as the resetting element (110).

15. An orthosis (100) comprising an orthosis part (102) according to any one of claims 1 to 13.