Breathing therapy device and fan unit
Patent Information
- Authority / Receiving Office
- DE · DE
- Patent Type
- Patents
- Current Assignee / Owner
- Filing Date
- 2022-09-12
- Publication Date
- 2026-04-09
AI Technical Summary
Respiratory therapy devices face challenges in minimizing operating noise while achieving high rotational speeds and rapid speed adjustments, primarily due to vortex shedding, turbulent inflow and outflow, and rotational noise from impeller blades.
The device incorporates a housing with structural elements such as partitions and countersunk bores to reduce sound emission, dividing airflow channels and optimizing flow paths within the fan assembly.
The solution effectively minimizes noise, enhances user comfort, and maintains efficient pressure build-up and speed control, ensuring a quieter and more effective respiratory therapy experience.
Description
[0001] Respiratory and respiratory therapy devices for ventilation, respiratory support, or cough assistance have a fan unit to generate an airflow for respiratory therapy. The fan unit housing typically contains at least one rotatably mounted fan wheel with multiple blade elements.
[0002] To ensure that the treatment or therapy is not perceived as disruptive, the operating noise of the fan should be as low as possible. For efficient pressure build-up and targeted respiratory therapy, it is also crucial that high rotational speeds are achieved and that the fan speed can be adjusted quickly and rapidly.
[0003] Flow noise is generated by vortex shedding and turbulent inflow and outflow within the casing. This flow noise consists of a broadband noise component and superimposed tones. The rotational noise is caused primarily by the impeller blades when the fluid flows from the blade channels onto the casing tongue.
[0004] US2015 / 219119A1, US2021 / 220585A1, EP0573895A1, US 2021 / 170125A1 and AU2020233744A1 disclose blowers with noise reduction devices.
[0005] The object of the present invention is to provide a respiratory therapy device which can fulfill the aforementioned requirements as advantageously as possible.
[0006] This problem is solved by a respiratory therapy device according to claim 1 and by a fan device according to claim 17. Further developments and advantageous embodiments are the subject of the dependent claims. Further advantages and features will become apparent from the general description and the description of the exemplary embodiments.
[0007] The respiratory therapy device according to the invention comprises at least one fan device for generating a breathing airflow for carrying out respiratory therapy, wherein the fan device comprises a housing and at least one fan wheel rotatably mounted in the housing, wherein the breathing air is transported through a channel formed inside the housing, wherein the housing has at least one structural element that reduces sound emission.
[0008] In some embodiments, the respiratory therapy device is characterized in that the housing comprises at least one inner surface 16i, 17i and the channel comprises a lumen, wherein the lumen of the channel is enclosed by the inner surface 16i and / or 17i.
[0009] In some embodiments, the respiratory therapy device is characterized in that the at least one structural element is arranged in the lumen of the channel.
[0010] In some embodiments, the respiratory therapy device is characterized in that the at least one structural element is arranged in and / or on the inside 16i, 17i.
[0011] In some embodiments, the respiratory therapy device is characterized in that the channel comprises an inlet channel, at least one flow channel and at least one outlet channel, which are interconnected, with the channel forming a flow path with a flow direction.
[0012] In some embodiments, the respiratory therapy device is characterized by the fact that the flow direction runs from the inlet channel to the flow channel to the outlet channel.
[0013] In some embodiments, the respiratory therapy device is characterized in that the structural element is designed as at least one partition and / or at least one countersunk bore.
[0014] In some embodiments, the respiratory therapy device is characterized in that the partition is arranged at least partially in the lumen of the flow channel and / or in the lumen of the outlet channel.
[0015] In some embodiments, the respiratory therapy device is characterized in that the partition divides the flow channel and / or the outlet channel at least partially into at least two channels.
[0016] In some embodiments, the respiratory therapy device is characterized in that the partition is arranged in the channel in such a way that a second tongue is formed in the flow channel or in the outlet channel.
[0017] In some embodiments, the respiratory therapy device is characterized in that the at least one countersunk bore is arranged in the inner surface 16i and / or 17i in the area of the flow channel and / or the outlet channel.
[0018] In some embodiments, the respiratory therapy device is characterized in that the countersunk bores are formed by a recess in the inner surface 16i and / or 17i.
[0019] In some embodiments, the respiratory therapy device is characterized in that the countersunk bores have a depth of 0.5 mm to 2.5 mm, preferably 1 mm to 2 mm, particularly preferably 1.4 mm.
[0020] In some embodiments, the respiratory therapy device is characterized by the fact that the countersunk bores are round and / or oval.
[0021] In some embodiments, the respiratory therapy device is characterized in that the countersunk bores have a diameter of 1 mm to 7 mm, preferably 2 mm to 5 mm, and particularly preferably 4 mm.
[0022] In some embodiments, the respiratory therapy device is characterized in that the inner surfaces 16i and / or 17i have 1 to 100 countersunk bores, preferably up to 1 to 50, particularly preferably up to 4 to 20.
[0023] The fan assembly according to the invention is intended for a respiratory therapy device, as preferably described above. The fan assembly comprises a housing and at least one fan wheel rotatably mounted in the housing. The fan assembly is preferably designed as described above for the respiratory therapy device according to the invention.
[0024] The figures show exemplary embodiments of the respiratory therapy device according to the invention. They show: Fig. 1 a schematic representation of a respiratory therapy device according to the invention in a perspective view Fig. 2 a schematic front view of an exterior view of a housing according to the invention Fig. 3 a schematic external view of a housing according to the invention from the rear Fig. 4 a longitudinal section through a housing according to the invention of an embodiment with an interior view of the rear part, wherein Fig. 4A a view with the fan wheel installed and without the partition shows and Fig. 4B a view without a fan wheel and with a partition according to the invention. Fig. 5 a longitudinal section through the housing made of Fig. 4 with an interior view of the front part Fig. 6 an enlarged section from Fig. 4B Fig. 7a schematic exterior view of the casing made of Figs. 4-6 from the side, looking into a pressure nozzle Fig. 8 a cross-section through the housing Figs. 4-7 Fig. 9 a longitudinal section through a housing according to the invention of a further embodiment with an interior view of the rear part with inserted fan wheel Fig. 10 a longitudinal section through the housing of the further embodiment with an interior view of the front part Fig. 11 a schematic external view of the housing according to the further embodiment shown Figs. 9-10 from the side, looking into a pressure nozzle Fig. 12 a cross-section through the housing of the further embodiment made of Fig. 9-11 Fig. 13 a longitudinal section through a housing according to the invention of an alternative embodiment with an interior view of the rear part with inserted fan wheel Fig. 14a cross-section through the housing of the alternative embodiment Fig. 13 . Figure 15 schematically a cross-section through the housing wall of an inner side of the front part or an inner side of the rear part of the alternative embodiment. Fig. 13 / 14 . Examples of implementation
[0025] The following exemplary embodiments show a respiratory therapy device 70 according to the invention. Further features and advantages of the present invention will become clear in the following descriptions of exemplary embodiments with reference to the figures. The invention is not limited to the illustrated exemplary embodiments.
[0026] Figure 1 Figure 70 shows a schematic representation of a respiratory therapy device 70 according to the invention in a perspective view.
[0027] The respiratory therapy device 70 according to the invention is, for example, a ventilator for clinical or home use, an emergency ventilator, a respiratory therapy device, or a cough therapy device. The respiratory therapy device 70 is equipped with a fan unit 1 according to the invention, which is not visible here and is housed inside the device, and which generates a breathing airflow for respiratory therapy.
[0028] The fan device 1 has a housing 10 in which a fan wheel 5 is arranged. The fan wheel 5 is rotatably mounted in the housing 10. The fan wheel 5 comprises several blade elements 6. To rotate the fan wheel 5, the fan device 1 has an electric drive that transmits rotational energy to the fan wheel 5. The rotational movement creates a pressure and a negative pressure side on the fan wheel 5, thereby generating the breathing airflow. For the purposes of the invention, breathing air includes any fluid, breathing gas, and / or gas mixture suitable and usable for ventilation, respiration, and / or respiratory therapy. In particular, the breathing air can also be oxygen or oxygen-enriched air.
[0029] Fan units 1, which are used in respiratory therapy devices 70, are typically radial blowers. In radial blowers, a fluid, for example breathing air, enters the fan unit 1 in the axial direction and exits the fan unit 1 perpendicular to the axial direction. The fan unit 1 can transport not only breathing air but also any other gas mixture required for respiratory therapy.
[0030] The fan unit 1 is controlled by a control unit 74 which is not visible inside the device. For example, depending on the therapy specifications, the control unit 74 sets a specific speed of the fan wheel 5 or regulates the fan speed to a setpoint.
[0031] The respiratory therapy device 70 is equipped here with a control unit 71 and a display unit 72. Part of the operation is carried out, for example, via a touch-sensitive surface of the display unit 72.
[0032] The respiratory therapy device 70 has an interface 76 for connecting a tubing system 73 for ventilation or cough support. The airflow generated by the fan unit 1 is supplied to the patient (not shown) via the tubing system 73. A patient interface 75, such as a breathing mask (not shown here), can be connected to the tubing system 73.
[0033] The Figures 2 to 14Figure 1 shows various embodiments of the fan device 1 according to the invention, wherein the housing 10 of the fan device 1 is shown by way of example in different embodiments and in different views. The invention is not limited to the embodiments shown.
[0034] The housing 10 of the fan assembly 1 is typically spiral-shaped. The fan assembly 1 comprises a suction port 20 and a pressure port 30. Fluid, for example, breathing air, can be drawn in through the suction port 20. Fluid can be discharged through the pressure port 30. The suction port has a central axis 13. Breathing air enters the fan assembly 1 through the suction port 20 in the axial direction. Breathing air exits the fan assembly 1 through the pressure port 30 perpendicular to the axial direction.
[0035] The spiral-shaped housing 10 ensures that the breathing air is collected within the housing 10 and directed to the pressure port 30, where it exits the housing 10. This prevents the formation of circulating exit currents that would lead to losses. Simultaneously, the spiral housing 10 converts some of the kinetic energy of the breathing air into pressure energy.
[0036] The spiral housing 10 has a housing wall 11 and comprises a front part 16 and a rear part 17. The front part 16 is, by definition, the element that includes the suction nozzle 20. The rear part 17 is, by definition, the element that includes an opening 40 through which a shaft of an electric motor can be connected to the fan wheel 5 (not shown).
[0037] The front part 16 and rear part 17 can be manufactured in one piece or in two pieces. Preferably, the front part 16 and rear part 17 are manufactured in two pieces. Manufacturing in two pieces simplifies production and assembly. The fan assembly 1 is in an operational state when the front part 16 and rear part 17 are connected to each other and enclose a fan wheel 5 (not shown) such that the fan wheel 5 is rotatably mounted.
[0038] The front part 16 and the rear part 17 can be joined together, for example, by gluing, welding, screwing, clamping, pressing, or similar methods. The front part 16 and / or the rear part 17 can also be joined together, for example, by an undercut. In this way, the front part 16 and the rear part 17 can be connected. The connection can be reversible or irreversible. In a two-piece manufacturing process, the connection may create a joint 18. The joint 18 is preferably so small that it does not impair the flow path.
[0039] The housing 10 can be manufactured from different materials. The choice of material can affect the dimensional stability of the housing 10 and the surface roughness. The housing 10 can, for example, be made of plastic and / or metal. For example, the housing 10 is made of an injection-moldable plastic. Preferably, the housing 10 is made of polycarbonate and / or polyamide. For example, the housing 10 is made of polyamide PA12.
[0040] Figure 2 shows a schematic front view of a housing 10 according to the invention. Fig. 2 Figure 1 shows the front part 16 of the housing 10. The front part 16 comprises an outer surface 16a. The outer surface 16a typically has a substantially smooth surface.
[0041] The front part 16 includes the suction port 20. The suction port 20 has a suction port wall 21 with a suction port outer surface 20a and a suction port inner surface 20i. The suction port 20 forms an inlet channel 24 and includes an inlet opening 22. The suction port 20 can be designed as an elongated hollow body in whose lumen the inlet channel 24 runs. The suction port inner surface 20i encompasses the lumen of the suction port 20 in which the inlet channel 24 runs.
[0042] The diameter of the suction port 20 can have any suitable geometry. Typically, the diameter of the suction port 20 is round, for example, circular. The suction port 20 usually protrudes from the outer contour of the housing 10 and emerges from the plane of the outer surface 16a (see, for example, Figure 1). Fig. 8 ).
[0043] A fluid, for example a breathing gas or gas mixture, can enter the housing 10 through the inlet channel 24 in the suction port 20. Preferably, breathing air can enter the housing 10 via the inlet channel 24 and the suction port 20. Ambient air, for example, can be drawn in via the suction port 20. In some embodiments, the suction port 20 can be connected to a hose (not shown) through which a defined gas and / or gas mixture can be introduced into the inlet channel 24.
[0044] To enable a hose connection to the suction port 20, the suction port 20 can include a suction port flange 29. The suction port flange 29 can be designed as an annular widening at the end of the suction port (not shown).
[0045] The inner surface of the suction port 20i can, for example, be smooth. In some embodiments, it is also conceivable that the inner surface of the suction port 20i is structured and has, for example, ribs, grooves, channels or the like, in order to optimize the flow properties of the fluid (not shown).
[0046] At least one, and preferably several, support ribs 25 can be arranged around the suction port 20. The support ribs 25 can, for example, be arranged at least partially on the outer surface 20a of the suction port. For instance, the support ribs 25 can be arranged on the outer surface 20a of the suction port and on the outer surface of the front housing part 16a, connecting them in a supporting manner. The support ribs 25 are designed and configured to provide stability to the suction port 20.
[0047] The housing 10 includes the pressure port 30. The pressure port 30 has an outlet opening 32. The outlet opening 32 represents a pressure-side outflow opening from the housing 10. A fluid, for example, a breathing gas or gas mixture, can escape from the housing 10 through the pressure port 30. Preferably, breathing air can escape through the pressure port 30.
[0048] The pressure nozzle 30 has a pressure nozzle wall 31 with a pressure nozzle outer side 30a and a pressure nozzle inner side 30i (see e.g. Fig. 4 ) and is usually at least partially designed as an elongated hollow body. The hollow body of the pressure nozzle 30 forms an outlet channel 34 (see e.g. Fig. 4 The diameter of the pressure nozzle 30 can have any suitable geometry. Typically, the diameter of the pressure nozzle 30 is round, for example, circular.
[0049] The pressure port 30 can be connected to a hose or hose system 73 (not shown) through which the breathing air is discharged from the housing 10. The breathing air can be supplied to the patient (not shown) via the hose system 73. To enable a hose connection to the pressure port 30, the pressure port 30 can include a pressure port flange 39. The pressure port flange 39 can be designed as an annular widening at the end of the pressure port. The pressure port flange 39 can, for example, be integrally formed with the pressure port wall 31.
[0050] Figure 3 a schematic external view of a housing 10 according to the invention from the rear. Fig. 3 Figure 1 shows the rear part 17 of the housing 10. The rear part 17 comprises an outer surface 17a. The outer surface 17a typically has a substantially smooth surface.
[0051] The rear section 17 includes at least one opening 40. A shaft of an electric motor can pass through the opening 40 and can be connected inside the housing 10 to a fan wheel 5 to drive it (not shown). The opening 40 can, for example, be round. In alternative embodiments, the opening 40 can also have any other suitable geometry.
[0052] The housing 10 and the electric motor can, for example, be screwed together. In a preferred embodiment, the housing 10 can be injection-molded onto the electric motor.
[0053] The rear part 17 can have one or more bores 42. For example, the rear part 17 can have four bores 42. The bores 42 are preferably arranged radially around the opening 40. The housing 10 can be screwed to the electric motor via the bores 42. One or more elements 41 can be arranged radially around the opening 40 for stiffening.
[0054] Figure 4 shows a longitudinal section through a housing 10 according to the invention of an embodiment with an interior view of the rear part 17, wherein Fig. 4A a view with fan wheel 5 inserted and without partition 33 shows and Fig. 4B a view without the fan wheel 5 installed and with a partition wall 33 according to the invention. Figure 5 shows a longitudinal section through the housing 10 from Fig. 4 with an interior view of the front part 16.
[0055] Out of Fig. 4BIt becomes apparent that the rear part 17 can include a receiving device 43 that can accommodate the fan wheel 5. In Fig. 4A The figure shows an example of how the fan wheel 5 can be positioned to create an application state. The fan assembly 1 is in an application state when the fan wheel 5 is inserted into the receiving device 43 and the front part 16 and rear part 17 are connected. The fan wheel 5 is inserted in such a way that it is rotatably mounted.
[0056] Typically, the opening 40 is arranged within the receiving device 43, through which the shaft of an electric motor passes, which drives the fan wheel 5. The central axis 13 can be located in the center of the opening 40.
[0057] The rear part 17 includes an inner part 17i ( Fig. 4The surface of the inner side 17i can be smooth or at least partially textured. Typically, the inner side 17i has a substantially smooth surface.
[0058] The front part 16 includes an inner side 16i ( Fig. 5 The surface of the inner side 16i can be smooth or at least partially textured. Typically, the inner side 16i has a substantially smooth surface.
[0059] In an operational state, i.e., when the front part 16 and the rear part 17 are connected, a channel 12 is provided and formed inside the housing 10. The fluid, for example, breathing air, can flow through the channel 12. The channel 12 is designed as a hollow body. The channel 12 has a lumen. The lumen of the channel 12 is at least partially enclosed by the inner surfaces 16i and / or 17i.
[0060] The inner surfaces 16i, 17i can be curved to form the canal 12. For example, the inner surfaces 16i, 17i can be curved such that the canal forms a substantially round canal 12. For example, the canal 12 has a substantially circular cross-section (see, for example, Fig. 8 ).
[0061] The inner surface of the pressure port 30i is a subsection of the inner surfaces 16i and 17i. The inner surfaces 16i and 17i, which enclose the lumen of the pressure port 30, are also referred to herein as the inner surface of the pressure port 30i.
[0062] Channel 12 can have an inlet channel 24 (see Fig. 2 ), comprising a flow channel 50 and an outlet channel 34 (see Fig. 4AInlet channel 24, flow channel 50, and outlet channel 34 are communicating channels. Inlet channel 24, flow channel 50, and outlet channel 34 are fluidically connected. Inlet channel 24, flow channel 50, and outlet channel 34 form a flow path with a flow direction of 80° (see Fig. 4A For example, inlet channel 24, flow channel 50, and outlet channel 34 are pneumatically connected. A fluid, such as breathing air, can flow into inlet channel 24 and from there via the fan wheel 5 into flow channel 50 and from flow channel 50 into outlet channel 34. The flow direction 80 generally runs from inlet channel 24 via flow channel 50 into outlet channel 34.
[0063] In a two-piece manufacturing process of the fan assembly 1, the flow channel 50 and / or the outlet channel 34 can be enclosed by the inside of the front part 16i and by the inside of the rear part 17i.
[0064] In an operating state, the inner surfaces 16i, 17i at least partially or at least sectionally enclose the flow channel 50. In an operating state, the inner surface of the pressure nozzle 30i at least partially or at least sectionally encloses the outlet channel 34. The outlet channel 34 extends lengthwise through the pressure nozzle 30.
[0065] The inner surface of the pressure nozzle 30i can, for example, be smooth. In some embodiments, it is also conceivable that the inner surface of the pressure nozzle 30i is structured and has, for example, ribs, grooves, channels or the like, in order to optimize the flow properties of the fluid (not shown).
[0066] In some embodiments, the inner surfaces 16i, 17i and / or the inner surface of the pressure port 30i and / or the inner surface of the suction port 20i may have a substantially smooth surface in the area of the channel 12. The surface may also exhibit material-related roughness. The surface characteristics can influence the pressure profile and the rotational noise.
[0067] In an operating state, the flow channel 50 is at least partially surrounded by the housing wall 11. The flow channel 50 runs in a circular pattern, at least in sections. The flow channel 50 is connected to the inlet channel 24 and the outlet channel 34.
[0068] Breathing air enters the fan assembly 1 axially via the inlet opening 22 and the inlet channel 24. The inlet channel 24 runs straight, at least in sections. From the inlet opening 22, the breathing air passes through the inlet channel 24 into the fan wheel 5, which transports the breathing air into the flow channel 50 via a rotational movement. The breathing air is transported radially through the largely circular flow channel 50 and enters the outlet channel 34. Breathing air exits the fan assembly 1 perpendicular to the axial direction via the outlet channel 34 and the outlet opening 32. This results in a spiral flow direction 80.
[0069] A housing tongue 37 is formed where the housing wall 11 and the pressure nozzle wall 31 meet inside the housing 10. By definition, the pressure nozzle 30 begins at the level of the housing tongue 37 (see Fig. 4A ).
[0070] The breathing air flows onto the housing tongue 37, which can produce a rotating sound. Flow noise can also arise within the fan assembly 1 due to vortex shedding and / or turbulent inflow and / or outflow. Furthermore, a rotating sound is produced by the blade elements 6 of the fan wheel 5 when they displace the breathing air.
[0071] The housing tongue 37 is a primary source of the rotational noise. The position of the housing tongue 37 and / or the distance between the fan wheel 5 and the housing tongue 37 can influence the volume of the rotational noise.
[0072] According to the invention, the housing 10 has at least one structural element 33, 60 which reduces sound emission.
[0073] In an operating state, the outlet channel 34 is at least partially surrounded by the pressure nozzle wall 31. For example, the outlet channel 34 runs straight, at least in some sections.
[0074] The outlet channel 34 has a height of 34H. Typically, the outlet channel 34 is designed as a continuous channel with a height of 34H (see Fig. 4A ).
[0075] In an advantageous embodiment, at least the outlet channel 34 can be divided at least sectionally into independently extending channels 35, 36 by at least one structural element 33 (see Fig. 4B Channels 35 and 36 are described in more detail below. In alternative embodiments, the outlet channel 34 can also be divided into interconnected channels by at least one structural element 33.
[0076] In one embodiment according to the invention, the housing 10 of the fan assembly 1 can comprise at least one structural element 33. The structural element can be in the form of a partition 33 (see Fig. 4B and following).
[0077] The at least one partition 33 can be made of the same material as the fan assembly 1. In some embodiments, the partition 33 can also be made of another suitable material. For example, the partition 33 can be made of metal or plastic. The partition 33 can be integrally formed on the front part 16 and / or the rear part 17.
[0078] The partition 33 is arranged at least partially in channel 12. The partition 33 can be arranged at least partially in outlet channel 34. Alternatively or additionally, the partition 33 can be arranged in flow channel 50.
[0079] The partition 33 can be formed in one piece or in two parts. In some embodiments, the partition 33 can be formed in two parts and integrally molded onto both the rear part 17 and the front part 16. In one application state, the two-part partition 33 can be joined to form a partition 33 that at least partially and completely separates the channel 12. In some embodiments, the partition 33 can only partially divide the channel 12, at least in sections (not shown).
[0080] In a preferred embodiment, the partition 33 is formed in one piece. In one operating state, i.e., when the front part 16 and the rear part 17 are connected to each other, the one-piece partition 33 can completely divide the channel 12, at least in sections. The channel 12 can be divided into two sections by the partition 33.
[0081] The partition 33 can, for example, be a single piece and integrally formed with the rear part 17. In this case, the front part 16 can have a receiving joint 44 (not shown) into which the partition 33 can be inserted. Alternatively, a single-piece partition 33 can also be integrally formed with the front part 16. Then the rear part 17 can have a receiving joint 44 into which the partition 33 can be inserted (not shown).
[0082] The partition 33 can pass through the channel 12 in the flow direction 80, at least in sections. The partition 33 has a beginning 38 and an end 45. The beginning 38 of the partition 33 is located further forward with respect to the flow direction, and the end 45 of the partition 33 is located further aft with respect to the flow direction 80.
[0083] In some embodiments, the end 45 can be arranged inside the housing (not shown). In the exemplary embodiments shown here, the end 45 can be arranged directly at the level of the outlet opening 32 (see, for example, Figure 1). Fig. 4B ).
[0084] The beginning 38 lies within the housing. The beginning 38 of the partition 33 is located in the channel 12. A second tongue 38 is inserted into the housing 10 through the beginning of the partition 33. The second tongue 38 is located within the housing. The second tongue 38 is formed at the beginning of the partition 33. The beginning of the partition 33, and thus the second tongue 38, can be straight, rounded, and / or chamfered.
[0085] The second tongue 38 reduces the amplitude of the rotary sound. It also allows the rotary sound to be distributed across multiple frequencies. This can improve the sound as subjectively perceived by the user / patient, as the tonality of the rotary sound is reduced. However, the pressure curve is not affected by the introduction of a second tongue 38.
[0086] Figure 6 shows an enlarged section of Fig. 4B The partition 33 can divide the channel 12, at least partially, along the flow direction 80. The partition 33 has a length 33L. The length 33L can vary. Depending on the length 33L, the partition 33 can divide the flow channel 50 and / or the outlet channel 34, at least partially, along the flow direction 80.
[0087] The length of the partition 33L can be selected such that 5% to 100% of the outlet channel 34 is divided by the partition 33. Preferably, 20% to 100% of the outlet channel 34 is divided by the partition 33; more preferably, 50% to 100% of the outlet channel 34 is divided by the partition 33.
[0088] In a specific embodiment, the length of the partition 33L is configured and designed such that the partition 33 completely extends the length of the outlet channel 34. 100% of the outlet channel 34 is divided by the partition 33 (see Fig. 6 The partition wall 33 can alternatively or additionally also pass through the flow channel 50 at least partially.
[0089] The length of the partition 33L can be selected such that 0% to 90% of the flow channel 50 is divided by the partition 33. Preferably, 5% to 80% of the flow channel 50 is divided by the partition 33.
[0090] The partition wall 33 can be located in the Fig. 6 In the specific embodiment shown, the partition wall 33 extends up to the level of the central axis 13. It then passes through the outlet channel 34 and at least partially through the flow channel 50. In the Fig. 6 In the illustrated specific embodiment, 100% of the outlet channel 34 and an additional approximately 15% of the flow channel 50 are divided by the partition wall 33.
[0091] The partition wall 33 can be located in the Fig. 6 In the illustrated specific embodiment, the partition 33 extends to the outlet opening 32. In some embodiments, the partition 33 can also be shorter and end within the outlet channel 34 and / or within the flow channel 50 (not shown). In alternative embodiments, the partition 33 can also be longer (see Fig. 9-10 ) or shorter (not shown).
[0092] The partition 33 has a width 33B. The width of the partition 33B can be the same as or wider than the housing wall 11. In a preferred embodiment, the width of the partition 33B is narrower than that of the housing wall 11. The width of the partition 33B is in the range of 0.1 mm to 8 mm, preferably in the range of 0.5 mm to 5 mm, and particularly preferably in the range of 0.5 mm to 2 mm. For example, the width of the partition 33B is 1 mm. The partition 33 should be as thin as possible to maximize the flow cross-section of the channels. Nevertheless, the partition 33 should be sufficiently strong to provide adequate stability.
[0093] The partition 33 can divide the outlet channel 34 such that an inner outlet channel 35 with a height 35H and an outer outlet channel 36 with a height 36H are created. Breathing air can be transported out of the housing via the outer outlet channel 36. Breathing air can be transported out of the housing 10 via the inner outlet channel 35 and / or re-enter the flow channel 50. The arrangement of the partition 33 in the channel 12 can influence the velocity profile and / or the pressure fluctuations of the flow.
[0094] The partition 33 can be arranged centrally in the outlet channel 34. With a central arrangement, the outlet channel is divided into two parts, and the height 35H of the inner outlet channel 35 corresponds to the height 36H of the outer outlet channel 36 (see figure). Fig. 6 ).
[0095] In alternative embodiments, the height 35H of the inner outlet channel 35 can also be smaller than the height 36H of the outer outlet channel 36. In some embodiments, the height 35H of the inner outlet channel 35 can also be larger than the height 36H of the outer outlet channel 36 (not shown).
[0096] The position of the impeller 5 relative to the partition 33 is determined by the radial arrangement of the partition within the channel 12. If the partition 33 is arranged radially further outwards, the distance to the impeller 5 increases. If the partition 33 is arranged radially further inwards, the distance to the impeller 5 decreases. A large distance between the partition 33 and the impeller 5 can be advantageous, as it can smooth the velocity profile and reduce pressure fluctuations at the tongue 37.
[0097] Figure 7 a schematic exterior view of housing 10 from Figs. 4-6from the side, looking into a pressure nozzle 30.
[0098] The partition 33 has a height 33H. The partition 33 can be continuous between the front part 16 and the rear part 17. In this case, the partition 33 is connected to the inside of the front part 16i and to the inside of the rear part 17i. Thus, the partition 33 can completely divide the channel 12, at least in sections. For example, the partition 33 completely divides the outlet channel 34 into two independent channels 35, 36 ( Fig. 7 ).
[0099] In some embodiments, the height of the partition 33H can also be smaller than the diameter of the outlet channel 34. In this case, the partition 33 may not be continuous and may only be connected to the inside of the front part 16i or only to the inside of the rear part 17i. Thus, the partition 33 may at least partially divide the channel 12 (not shown).
[0100] The partition wall 33 can be straight along the height 33H ( Fig. 7 In some embodiments, the partition 33 can also be convexly and / or concavely curved along the height 33H (see Fig. 12 ).
[0101] Figure 8 shows a cross-section through the housing 10 made of Figs. 4-7 . Out of Fig. 8It becomes apparent that the suction port 20 protrudes from the outer contour of the housing 10. The inner surface 20i of the suction port 20 encompasses the lumen of the suction port 20, in which the inlet channel 24 runs. A fluid, for example, breathing air, enters the housing 10 through the lumen of the suction port 20. The flow direction 80 into the housing 10 is indicated by an arrow. The flow direction 80 runs from the inlet channel 24 of the suction port 20 into the impeller 5 and from the impeller 5 via the flow channel 50 into the outlet channel 34 (not shown here).
[0102] Figure 9 shows a longitudinal section through a housing 10 according to the invention of a further embodiment with an interior view of the rear part 17 with inserted fan wheel and Figure 10 shows a longitudinal section through the housing 10 of the further embodiment with an interior view of the front part 16.
[0103] In the specific example shown, Fig. 9 / 10 The partition 33 is significantly longer than previously described. In this specific embodiment, the length of the partition 33L is configured and designed such that the partition 33 completely extends the length of the outlet channel 34. The outlet channel 34 is divided by the partition 33 into an inner outlet channel 35 and an outer outlet channel 36. For example, 100% of the outlet channel 34 is divided by the partition 33.
[0104] Additionally, the partition 33 can also be arranged, at least partially, within the flow channel 50. The flow channel 50 can be subdivided by the partition 33 into an inner flow channel 52 and an outer flow channel 54.
[0105] In this embodiment, 100% of the outlet channel 34 and an additional approximately 80% of the flow channel 50 are divided by the partition 33. Thus, the spiral flow direction 80 can be largely divided into two sections. Because the partition 33 is designed to be long enough to extend into the flow channel 50, the second tongue 38 is positioned far inside the housing 10. The second tongue 38 is located at the beginning of the flow direction 80. This offers the advantage of improved flow guidance within the spiral and / or reduced lateral movement of the fluid.
[0106] In some embodiments, the partition 33 can also be arranged exclusively in the flow channel 50 and at least partially divide the flow channel 50 (not shown).
[0107] In some embodiments, the partition 33 can always be arranged centrally in the channel 12 (not shown). The arrangement of the partition 33 within the channel 12 can change with the direction of flow 80 (see, for example, [reference]). Fig. 9 In the specific embodiment shown here, the partition 33 is arranged such that the outer flow channel 54 remains almost constant in width, whereas the inner flow channel 52 increases successively in width. Accordingly, the partition in the outlet channel is not located centrally, but is offset radially outwards. Thus, the height of the outer outlet channel 36H can be less than the height of the inner outlet channel 35H.
[0108] Figure 11 shows a schematic external view of the housing 10 according to the further embodiment shown in Figs. 9-10 from the side, looking into a pressure nozzle 30. From Fig. 11It becomes apparent that the partition 33 in the pressure port 30 does not have to be arranged centrally. In this embodiment, the partition 33 is arranged radially outwards. As a result, the height of the inner outlet channel 35H is greater than the height of the outer outlet channel 36H. In alternative embodiments, the partition 33 can also be arranged centrally. Then the height of the inner outlet channel 35H can be equal to the height of the outer outlet channel 36H (see Fig. 7 In some embodiments, the partition 33 can also be arranged radially inwards. Then the height of the inner outlet channel 35H can be less than the height of the outer outlet channel 36H (not shown). Fig. 7 It is also evident that the partition 33 in the pressure nozzle 30 is straight. In some embodiments, the partition 33 can alternatively or additionally be convex and / or concave, at least in sections (see Fig. 12 ).
[0109] Figure 12 shows a cross-section through the housing 10 of the further embodiment from Figs. 9-11 . Out of Fig. 12It becomes apparent that the partition 33 is also arranged in the flow channel 50. By arranging the partition 33 in the flow channel 50, the channel is divided into an inner flow channel 52 and an outer flow channel 54. In this specific embodiment, the partition 33 is not arranged centrally in the flow channel 50, but is increasingly displaced radially outwards. This allows the inner flow channel 52 to be larger than the outer flow channel 54. In some embodiments, the partition 33 can also be arranged in the flow channel 50 such that the inner flow channel 52 and the outer flow channel 54 are the same size and / or such that the inner flow channel 52 is smaller than the outer flow channel 54 (not shown). The ratio of the size of the inner flow channel 52 and the outer flow channel 54 can remain constant along the flow direction 80 (not shown) or change relative to each other ( Figs. 9-12 ).
[0110] Out of Fig. 12 Furthermore, it becomes apparent that the partition 33 can be straight and / or curved along the height 33H. In this specific embodiment, the partition 33 is initially curved (33a) and changes its shape as the flow progresses, such that the partition 33 is straight (33b).
[0111] Figure 13 shows a longitudinal section through a housing 10 according to the invention of an alternative embodiment with an interior view of the rear part 17 with inserted fan wheel 5. Figure 14 shows a cross-section through the housing 10 of the alternative embodiment. Fig. 13 . Figure 15 Figure 1 schematically shows a cross-section through the housing wall 11 of an inner side of the front part 16i or of an inner side of the rear part 17i of the alternative embodiment. Fig. 13 / 14 .
[0112] In Figs. 13 to 15A further embodiment of the invention is shown, in which the housing 10 of the fan assembly 1 can alternatively or additionally comprise at least one structural element 60. The structural element can be designed in the form of at least one countersunk bore 60. The one or more countersunk bores 60 can be arranged in the housing 10 alternatively or additionally to the partition 33.
[0113] The countersunk bores 60 can preferably be arranged on the flow channel 50 and / or on the outlet channel 34. The countersunk bores 60 can be arranged in or on the inner surface 16i, 17i in the region of the flow channel 50 and / or the outlet channel 34. The countersunk bores 60 can introduce a structure into the inner surface 16i, 17i that can have a positive effect on the rotational sound.
[0114] The countersunk holes 60 can be located on the inside of the rear part 17i ( Fig. 13) and / or on the inside of the front part 16i (not shown). The countersunk holes 60 can, for example, be formed by a recess in the inside of the rear part 17i and / or in the inside of the front part 16i. The countersunk holes 60 have a depth 60T (see Fig. 15 The countersunk bores 60 are arranged on at least one of the inner surfaces of the housing 16i, 17i, preferably on both inner surfaces 16i, 17i. The countersunk bores 60 are designed and configured such that the otherwise essentially smooth surface of the inner surfaces 16i, 17i has recessed sections.
[0115] The countersunk holes 60 can be evenly distributed. In some embodiments, the countersunk holes 60 can be arranged only in certain areas or sections (not shown). The countersunk holes 60 can also be arranged randomly distributed over the inner surfaces 16i and / or 17i.
[0116] The countersunk holes 60 can have a depth 60T of 0.5 mm to 2.5 mm. Preferably, the countersunk holes 60 can have a depth 60T of 1 mm to 2 mm. For example, the countersunk holes 60 have a depth 60T of 1.4 mm. The degree of countersinking is selected such that the tonality is reduced. The degree of countersinking is selected such that the overall sound pressure is reduced or remains constant. The degree of countersinking is selected such that the characteristic curves can be improved. The countersink holes 60 can all be of the same depth or vary in their depth 60T. In some embodiments, the countersink holes 60 can have different depths 60T in specific areas of the inner surfaces 16i, 17i.
[0117] The countersinking holes 60 can be drilled straight (see Fig. 15In some embodiments, the recess of the countersunk bores 60 can be conically narrowed and / or widened (not shown). In some embodiments, the countersunk bores 60 can have an arbitrary shape.
[0118] The countersunk bores 60 can have any suitable geometry. In a preferred embodiment, the countersunk bores 60 can be round and / or oval. The countersunk bores 60 have a diameter 60D (see Fig. 15 The countersunk holes 60 can have a diameter 60D of 1 mm to 7 mm. Preferably, the countersunk holes 60 have a diameter 60D of 2 mm to 5 mm. For example, the countersunk holes 60 can have a diameter 60D of 4 mm.
[0119] The inner surface of the rear part 17i and / or the inner surface of the front part 16i can have up to 100 or more countersunk holes 60. The number of countersunk holes 60 can be in a range of 1 to 100, preferably in a range of 1 to 50, and particularly preferably in a range of 4 to 20. For example, the inner surface of the rear part 17i and / or the inner surface of the front part 16i can each have 12 countersunk holes 60. The number of countersunk holes 60 is selected such that the tonality decreases. The number of countersunk holes 60 is selected such that the overall sound pressure is reduced or remains constant.
[0120] Out of Fig. 14 It becomes apparent that in some embodiments the countersunk holes 60 can alternatively or additionally be arranged in the inner circumferential wall of the housing. The countersunk holes in the housing significantly reduce sound emission.
[0121] Although the present invention has been described in detail with reference to the exemplary embodiments, it is obvious to those skilled in the art that the invention is not limited to these embodiments. Rather, modifications are possible in such a way that individual features are omitted or different combinations of the described individual features can be implemented, provided that the scope of protection of the accompanying claims is not exceeded. The present disclosure includes all combinations of the presented individual features. Reference symbol list
[0122] 1 Fan system 5 fan wheel 6 blade elements 10 Housing 11 housing wall 12 channel 13 central axis 16 Front part 16a Outside of the front part 16i Inside of the front part 17 Rear end 17a Outside of the rear 17i Inside of the buttocks 18 Joint 20 Suction port 20a Suction port outer side 20i Suction port inside 21 suction port wall 22 Inlet opening 24 Inlet channel 25 Supporting ribs 29 Suction port flange 30 Pressure nozzle 30a Pressure nozzle outer side 30i Pressure nozzle inside 31 Pressure nozzle wall 32 outlet opening 33 partition 33B Width of the partition wall 33H Height of the partition wall 33L Length of the partition wall 34 outlet channel 34H Height of the outlet channel 35 Inner outlet channel 35H Height of the inner outlet channel 36 Outer outlet channel 36H Height of the outer outlet channel 37 housing tongue 38 Second tongue 39 Pressure nozzle flange 40 opening 41 elements 42 Drilling 43 Reception facility 44 Intake joint 45 End 50 Flow channel 52 Internal flow channel 54 Outer flow channel 60 Countersinking 60D Diameter of the countersink 60T Depth of the countersink 70 Respiratory therapy device 71 Operating device 72 Display device 73 Hose system 74 Control unit 75 Patient interface 76 interface 80 Flow direction
Claims
1. A breathing therapy device (70) comprising at least one fan apparatus (1) for generating a breathing air flow for performing breathing therapy, wherein the fan apparatus (1) comprises a housing (10) and at least one fan impeller (5) mounted rotatably in the housing (10), wherein the breathing air is transported through a channel (12) formed within the housing (10), wherein the housing (10) has at least one structural element (60) that reduces sound emission, wherein the housing (10) comprises at least one inner side (16i, 17i) and the channel (12) comprises a lumen, wherein the lumen of the channel (12) is enclosed by the inner side (16i and / or 17i), characterized in that the at least one structural element (60) is formed in the inner side (16i, 17i) in the form of a recess in the otherwise substantially smooth surface of the inner side (16i, 17i).
2. The breathing therapy device (70) according to at least one of the preceding claims, characterized in that the inner sides (16i, 17i) have 1 to 100 recesses, preferably 1 to 50, more preferably 4 to 20.
3. The breathing therapy device (70) according to at least one of the preceding claims, characterized in that the recesses have a depth (60T) of 0.5 mm to 2.5 mm, preferably 1 mm to 2 mm, particularly preferably 1.4 mm.
4. The breathing therapy device (70) according to at least one of the preceding claims, characterized in that the recesses are designed to be round and / or oval.
5. The breathing therapy device (70) according to at least one of the preceding claims, characterized in that the recesses have a diameter (60D) of 1 mm to 7 mm, preferably 2 mm to 5 mm, particularly preferably 4 mm.
6. The breathing therapy device (70) according to at least one of the preceding claims, characterized in that the channel (12) comprises an inlet channel (24), at least one flow channel (50), and at least one outlet channel (34) that are connected so as to communicate with one another, wherein the channel (12) forms a flow path having a flow direction (80), wherein the flow direction (80) extends from the inlet channel (24) to the flow channel (50) to the outlet channel (34), wherein the recesses in the inner side (16i, 17i) are disposed in the region of the flow channel (50) and / or outlet channel (34).
7. The breathing therapy device (70) according to at least one of the preceding claims, characterized in that the recesses are disposed in the inner circumferential wall of the housing.
8. The breathing therapy device 70 according to at least one of the preceding claims, characterized in that the structural elements (60) are designed as countersunk holes.
9. The breathing therapy device 70 according to at least one of the preceding claims, characterized in that the structural element is additionally designed as at least one partition wall (33) which is disposed in the lumen of the channel 12 and subdivides the flow channel 50 and / or outlet channel 34 at least in portions at least partially into at least two channels 35, 36, 52, 54.
10. A fan apparatus (1) for generating a breathing air flow for performing breathing therapy, wherein the fan apparatus (1) comprises a housing (10) and at least one fan impeller (5) mounted rotatably in the housing (10), wherein the breathing air is transported through a channel (12) formed within the housing (10), wherein the housing (10) has at least one structural element (60) that reduces sound emission, wherein the housing (10) comprises at least one inner side (16i, 17i) and the channel (12) comprises a lumen, wherein the lumen of the channel (12) is enclosed by the inner side (16i and / or 17i), characterized in that the at least one structural element (60) is formed in the inner side (16i, 17i) in the form of a recess in the otherwise substantially smooth surface of the inner side (16i, 17i).