Device and method for injecting a hydrogen-air mixture for a turbine engine burner

EP4584537A1Pending Publication Date: 2025-07-16SAFRAN SA
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Patent Information

Application Number
EP2023783932
Authority / Receiving Office
EP · EP
Patent Type
Applications
Current Assignee / Owner
Priority Date
2022-09-05
Filing Date
2023-08-25
Publication Date
2025-07-16

AI Technical Summary

Technical Problem

Current hydrogen-air injection systems for gas turbines face challenges such as flashback, high production costs, pressure loss, specific combustion chamber architecture, thermo-acoustic instabilities, increased noise pollution, and higher NOx emissions, which are not adequately addressed by existing burner geometries optimized for kerosene combustion.

Method used

A device and method for staged hydrogen-air injection in a turbomachine combustion chamber, featuring a central tubular channel, two annular channels, and radial conduits for dihydrogen injection, creating a rich hydrogen-air premix followed by a lean combustion zone to reduce flame temperature and NOx formation, and distribute thermo-acoustic loads over a larger surface area.

Benefits of technology

The solution achieves reduced noise pollution, lower NOx emissions, and increased operational stability by generating two flame fronts with temperatures below 1800K, distributing thermal loads, and preventing flashback, thus enhancing the integrity and lifespan of the injector.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to a device for injecting a combustible mixture, for a combustion chamber (100) of an aircraft turbine engine turbine, which comprises, about a longitudinal axis (X), a tubular central channel (1), a first annular channel (2) about the central channel and a second annular channel (3) about the first annular channel (2), the channels (1, 2, 3) opening into the combustion chamber at a first lip (9) of the central channel (10), of a second lip (10) of the first annular channel and of an end (11) of the second annular channel, the first annular channel comprising, upstream of the second lip (10), a device (5, 6, 7) for injecting dihydrogen into the first annular channel (2) in an air flow (8) passing along the longitudinal axis of the first annular channel so as to create a dihydrogen-air mixture flowing towards the combustion chamber.
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Description

Description Title: DEVICE AND METHOD FOR INJECTING A HYDROGEN-AIR MIXTURE FOR A TURBOMACHINE BURNER Technical field

[0001] The present disclosure relates to the field of injection devices and methods for supplying gas turbines such as aircraft turbomachines powered by dihydrogen and air. This includes in particular civil and military aeronautical applications: helicopters, VTOL, drones, APU, turbogenerators, fixed-wing aircraft for leisure, business or commercial aviation, turbojets or turboprops. Prior art

[0002] The propulsion sectors, particularly the aeronautics sector, are facing major environmental challenges. The benefits of using hydrogen combustion instead of kerosene are growing, as hydrogen combustion would avoid carbon pollutant emissions such as carbon dioxide, carbon monoxide, unburned hydrocarbons, and fine particles and smoke.

[0003] A principle of micro-mixture burners of air and dihydrogen is known. Burners made according to this principle do not guarantee the absence of flashback in the dihydrogen injection device and have a complex geometry. Such burners have a high production cost, a high pressure drop and are specific to a given combustion chamber architecture.

[0004] At the injection and combustion level, two main technological configurations for hydrogen-air injection systems applied to gas turbines exist, namely lean injection systems and rich injection systems.

[0005] More generally, it is important to keep in mind that lean combustion fueling processes tend to generate significant thermoacoustic instabilities that can damage these systems, while stable combustion is necessary to avoid affecting engine performance. Rich combustion fueling processes, on the other hand, tend to emit more pollutants than lean combustion processes if they are not properly sized.

[0006] The use of hydrogen involves several issues to be taken into consideration at the combustion chamber level:

[0007] Under equivalent thermodynamic conditions of pressure, temperature, and fuel content, the adiabatic temperature of the flame from a hydrogen-air combustion is higher than the flame from a kerosene-air combustion. The flammability limits of hydrogen are, however, wider than those of kerosene and allow the mixture to be ignited at lower or higher fuel contents than for kerosene, which could ultimately allow lower flame temperatures to be achieved than with the use of kerosene.

[0008] Similarly, flame speeds from hydrogen-air combustion are higher than those from kerosene-air flames. High flame speeds can lead to flashback problems in injection systems, particularly at boundary layers, and cause serious damage to these systems.

[0009] The flammability limits of hydrogen, however, are wider than those of kerosene and allow a hydrogen-air mixture to be ignited at lower or higher richnesses than for kerosene, which can ultimately achieve lower flame temperatures than with kerosene.

[0010] Finally, the combustion of hydrogen with air tends to emit much more noise than conventional kerosene combustion and can therefore generate significant noise pollution at airports in the case of aeronautical use.

[0011] More generally, it is important to keep in mind that lean combustion systems tend to generate significant thermoacoustic instabilities that can damage these systems. Stable combustion is necessary to avoid affecting engine performance.

[0012] It is therefore sought to reduce combustion temperatures, reduce sound waves from combustion and limit the formation of nitrogen oxides to reduce both noise pollution and air pollution during turbine operation.

[0013] At the burner level, documents GB2502298A and US62675851 describe chamber geometries based on the principle of a micro-mix burner (also known as micro-mix). This type of burner is designed to miniaturize the reaction zone by creating a multitude of diffusion micro-flames up to 4 cm long. The combustion process relies on injecting hydrogen perpendicular to an air flow that carries the hydrogen (known as jet-in-crossflow). Once the hydrogen has been rapidly added to the air, the mixture is injected into the combustion chamber and burned downstream of a multitude of injection holes. This technology reduces the risk of flashback because there is no premixing before injection. The operability of this type of injector can be limited, as can the thermal resistance of the wall containing the injection holes which is subjected to high temperature conditions.

[0014] In the context of burners using kerosene, the document “Advanced Combustor Systems for Stationary Gas Turbine Engines, Phase I. Review and Preliminary Evaluation, Volume I”, SA Mosier, RM Pierce, Contract 68-02-2136, FR-11405, Final Report, US Environmental Protection Agency, 1980 proposes an RQL type geometry according to the acronym used in the field for “Rich Burn-Quick Mix-Lean Burn”.

[0015] This geometry aims to stage the richness in the kerosene combustion chamber in several zones: a first zone close to the injector outlet at a richness of approximately 1.8, followed by a second mixing zone with very intense air whose aim is to minimize the formation of stoichiometric regions and the formation of NOx and to complete the upstream rich combustion. Finally, in order to cool the combustion gases upstream of the DHP "High Pressure Distributor", additional air injections are planned in a third zone in order to make a second lean combustion at richness 0.5. Due to the specificity of hydrogen, the RQL type geometry optimized for kerosene combustion is no longer valid and must be redesigned. Summary

[0016] The present disclosure relates to this end to a device for injecting a dihydrogen-air combustible mixture, for the combustion chamber of a turbomachine intended to stage the combustion to limit the generation of NOx and limit the noise emitted by the combustion. The present disclosure further relates to an associated injection method.

[0017] More specifically, the present disclosure proposes a device for injecting a combustible mixture for a combustion chamber of an aircraft turbomachine turbine, which comprises, around a longitudinal axis, a tubular central channel, a first annular channel around said central channel and a second annular channel around the first annular channel, said channels being configured so as to open into said combustion chamber at a first lip of said central channel, a second lip of said first annular channel and one end of the second annular channel, said first annular channel comprising, upstream of said second lip, means for injecting dihydrogen into said first annular channel in an air flow moving along said longitudinal axis of said first annular channel so as to produce a dihydrogen-air mixture flowing between said first lip and said second lip.

[0018] The first lip may be disposed upstream of the end of the second annular channel, the central channel opening into the combustion chamber at the first lip upstream of the end of the second annular channel.

[0019] The second lip may be arranged upstream of the end of the second annular channel, the first annular channel opening into the combustion chamber at the level of the second lip upstream of said end of the second annular channel.

[0020] The central channel can be equipped with a first spiral for rotating a gas passing through it.

[0021] The second annular channel can be provided with a second spiral for rotating a gas passing through it.

[0022] Said dihydrogen injection means advantageously comprise a plurality of first radial conduits between an external wall of said first annular channel and an annular tube for supplying said conduits, said annular tube being supplied by one or more second dihydrogen supply conduits.

[0023] The present disclosure further relates to a method for supplying hydrogen-air combustion into a combustion chamber of an aircraft turbomachine turbine by means of an injection device as described previously which comprises an injection of air into said combustion chamber via said tubular central channel, an injection of dihydrogen and air into said combustion chamber via the first annular channel to form a dihydrogen-air premix and an injection of air into said combustion chamber via the second annular channel.

[0024] The dihydrogen-air premix is ​​advantageously richer than two in dihydrogen.

[0025] The air injection into the central tubular channel and into the second annular channel is an injection of pure air so as to target an overall injection richness of between 0.3 and 0.5.

[0026] In the case where the device comprises a first spiral in the tubular central channel, the air is rotated in the central channel by said first spiral.

[0027] In the case where the device has a second spiral in the second annular channel, the air is rotated in the second annular channel.

[0028] The process is advantageously such that, after ignition, the injection of the rich hydrogen-air premix creates a first flame front resulting from the rich combustion of the hydrogen-air premix which attaches to the lips of the central tubular channel and of the first annular channel, this rich combustion with a richness greater than two taking place with a flame front temperature lower than 1800 K.

[0029] This reduces the noise generated by the first flame front and reduces the formation of nitrogen oxides.

[0030] Advantageously, the injection of air from the central tubular channel and the second annular channel dilutes and confines the burnt gases from the combustion of the rich hydrogen-oxygen premixture to form a lean mixture creating a second lean combustion flame front at a temperature below 1800K.

[0031] As a result, the noise generated by the second flame front is also reduced and the formation of nitrogen oxides is also reduced.

[0032] The creation of these two rich and lean flame fronts makes it possible to distribute the thermo-acoustic load resulting from combustion over a larger surface area, and therefore to reduce the noise pollution resulting from combustion.

[0033] Preferably, said second flame front is turbulent and is not attached to said lips. Brief description of the drawings

[0034] Other features, details and advantages will become apparent upon reading the detailed description below, and upon analyzing the attached drawings, in which:

[0035] [Fig. 1] represents a schematic longitudinal sectional view of an injection device according to one embodiment;

[0036] [Fig. 2] represents a schematic cross-sectional view of means for supplying an annular channel according to a first embodiment;

[0037] [Fig. 3] represents the device of figure 1 with flame fronts;

[0038] [Fig. 4A] represents a cross-section of a variant of means for supplying an annular channel according to a second embodiment;

[0039] [Fig. 4B] represents a longitudinal section of the means of Figure 4A.

[0040] [Fig.5] represents a schematic longitudinal sectional view of an injection device according to another embodiment. Description of embodiments

[0041] Reference is now made to Figure 1 which represents a section of a combustible mixture injection device produced according to the principle of the present disclosure by a plane comprising a longitudinal axis X of the device.

[0042] The device comprises a tubular central channel 1 centered on the X axis, a first annular channel 2 around said annular central channel and a second annular channel 3 around the first annular channel 2.

[0043] Said channels 1, 2, 3 open into a combustion chamber 100. The central tubular channel comprises a first circular lip 9 surrounded by the first annular channel at an outlet plane 4 of said central channel, the first annular channel comprises a second circular lip 10 still at the outlet plane 4. The second circular lip is surrounded by the second annular channel and the first lip and second lip are set back by a height h relative to the plane of the outlet 11 of the second annular channel. Thus the outlets of the central tubular channel and of the first annular channel are upstream of the outlet of the second annular channel.

[0044] The first annular channel comprises, upstream of said second lip 10, a device for injecting dihydrogen into an air flow 8 moving along the longitudinal axis so as to produce a dihydrogen-air mixture flowing towards said combustion chamber. To inject the dihydrogen, the means comprise radial conduits 5 shown in section in FIG. 2 which open into the external wall of the first annular channel 2. To clarify, the ratio of the distance from the outlet to the diameter of the first channel 2 can be between 1 and 10, more preferably between 1 and 5.

[0045] In Figure 2, the injections of dihydrogen are of the “jet-in-cross-flow” type, that is to say in French radial injections of dihydrogen in an axial jet of air, in order to obtain rapid premixing, over a minimized axial length, of the dihydrogen-air premix 15 leaving the first annular channel 2.

[0046] These radial conduits are supplied according to the example by an annular tube 6 itself supplied by one or more second conduits 7 for supplying dihydrogen from a pump or a pressure tank not shown. The number of first conduits is for example 10 to 20 and for example of the order of 16 for good distribution of the dihydrogen.

[0047] Alternatively, according to Figure 4A and Figure 4B, respectively cross section and longitudinal section on one side of the axis X of the device, the dihydrogen injection means comprise first conduits 51 supplied by an annular tube 61 through sub-conduits 52 but the dihydrogen is mixed with air in hollow sectors 21 supplying the first annular channel from below, opposite the outlet of said channel in the combustion chamber. In this example, the conduits 51 each supply two sectors.

[0048] According to this example, four hollow sectors, each supplied by four first conduits 51 in which the dihydrogen-air mixture is made, are present under the first annular channel 2.

[0049] According to this embodiment, the injection process is improved by the addition of an air rotation device 8 (swirler in English), consisting of several hollow blades, four blades in Figure 4A, in which the dihydrogen circulates. The latter is injected by jet-in-cross-flow type injections 51 into the blades of the rotation device to optimize the mixing process.

[0050] The device of the present disclosure allows for staged combustion of hydrogen to bypass the nitrogen oxide formation zone via the combustion of a rich hydrogen-air premix in a first zone, and the combustion of residual gases in a lean second zone. The staged combustion concept allows for a wider range of injector operability than a lean combustion-oriented hydrogen injection strategy, where a lean premix is ​​directly burned in the chamber and aims to reduce NOx formation.

[0051] The risk of flashback is limited with rich combustion because thermo-diffusive instabilities are not present on the first flame front. The flame speed is therefore not accelerated by the instabilities. In addition, the richness staging prevents the formation of a stoichiometric flame front because the hydrogen is either premixed rich or vitiated by combustion gases. This has the effect of reducing the flame front speed, which is highly dependent on the composition of the gases to be burned.

[0052] The stabilization of two flame fronts 17 and 18, front 17 attached to the lips 9 and 10 of the injector for the rich flame and front 18 detached for the lean flame, makes it possible to divide the thermo-acoustic loads linked to combustion: the noise generated by combustion is distributed over two flame fronts, i.e. over a larger surface area than in the case where a single flame front is generated.

[0053] The integrity of the combustion chamber is also ensured because by performing combustions at high and low richnesses, the flame temperatures are lower than when performing combustion under stoichiometric conditions. Potential flame fronts from stoichiometric zones that could be present in reality will not be attached to the injector lips, thus limiting damage to the injector.

[0054] By significantly increasing the surface area of ​​the flame front via the injection of the rich hydrogen-air premix into the first annular channel 2, the length of the flame is reduced, which makes it possible to create combustion chambers with reduced bulk compared to injection into a central tubular channel.

[0055] With reference to figures 3 and 4B, in order to promote the interaction between the air of the channel 16 and the premix flame 17, a withdrawal of the lip 10 relative to the end of the second annular channel is provided, withdrawal noted h in figure 1 to improve the interaction between the jet 16 leaving the second annular channel and the jet 15 leaving the first annular channel.

[0056] In the context of operation under typical turboprop conditions, the rich zone richness can notably be set around 4 and the overall richness set between 0.17 and 0.31 depending on the turboprop operating points.

[0057] The size of such a device for a combustion chamber of an aircraft turboprop turbine is of the order of 30 mm to 40 mm.

[0058] Figure 5 shows a variant of the injection system applied to the entire bottom of the aeronautical combustion chamber with the shaft in the center where the central tubular channel 1a is made up of a third annular channel around the shaft 20, each of the channels being provided with a swirler 12, 13, 19, the annular-shaped flame fronts surrounding the shaft 20.

[0059] The present disclosure thus relates to a tri-coaxial hydrogen injection system pre-mixed with air for an aeronautical or land-based gas turbine, based on staged combustion: a. A combustion of the hydrogen-air premix at high richness takes place in a first region which generates a first annular flame front attached to the lips 9, 10 of the injector, first inner lip 9 and second outer lip 10 of the annular channel for injecting the dihydrogen-air mixture; b. The combustion products are then mixed rapidly via the central and peripheral air injection to be burned in a second region by generating a second unhooked flame front.

[0060] This system allows in particular: a. To obtain aerodynamically stabilized flames over a wide operating range, b. To achieve combustion with very low nitrogen oxide emissions, c. To avoid the risk of flashback of the second flame front, d. To reduce noise pollution linked to the combustion of hydrogen, e. To obtain short flames with a distribution of thermal loads, f. To improve the integrity and service life of the injector.

[0061] The device of the invention is thus associated with a method for supplying hydrogen-air combustion in a combustion chamber of an aircraft turbomachine turbine which comprises an injection of air 14 into said chamber via said tubular central channel 1, an injection of dihydrogen 15a and air 8 into said chamber via the first annular channel 2 to form a dihydrogen-air premix 5 and an injection of air 16 into said chamber via the second annular channel 3.

[0062] The dihydrogen-air premix 15 can then have a richness greater than two in dihydrogen while the injection of air 14 into the central tubular channel 1 and into the second annular channel 3 is an injection of pure air calibrated so as to target an overall injection richness of between 0.3 and 0.5.

[0063] According to the example of figure 3, the device comprising a first spiral 12 in the central tubular channel 1, the air 14 is set in rotation in this central channel 1 by this first spiral while the device comprising a second spiral 13 in the second annular channel, the air 4 is set in rotation in the second annular channel.

[0064] After ignition, the injection of the rich hydrogen-air premix 15 creates a first flame front 17, this flame being produced by the rich combustion of the hydrogen-air premix which attaches to the lips 9 and 10 of the central tubular channel 1 and the first annular channel 2.

[0065] This rich combustion with a richness greater than two is carried out with a flame front temperature of less than 1800 K, limiting NOx emissions. The injection of air from the tubular central channel 1 and from the second annular channel 3 dilutes and confines the burnt gases from the combustion of the rich hydrogen-oxygen premixture to form a lean mixture creating a second lean combustion flame front 18 at a temperature of less than 1800 K, also limiting NOx emissions. This second flame front 18, which is also turbulent, is not attached to said lips 9, 10 of the tubular central channel 1 and the first annular channel 2.

[0066] The device and method of the present disclosure are efficient while limiting NOx emissions.

[0067] The invention which is the subject of the following claims is not limited to the preceding description and in particular the shape of the lips and of the outlet of the second annular channel can be of various shapes such as straight, flared, beveled, narrowed and of various thicknesses.

Claims

Claims

1. Device for injecting a combustible air-dihydrogen mixture, for a combustion chamber (100) of an aircraft turbomachine turbine, characterized in that it comprises around a longitudinal axis (X) a tubular central channel (1), a first annular channel (2) around said central channel and a second annular channel (3) around the first annular channel (2), said channels (1, 2, 3) being configured so as to open into said combustion chamber at a first lip (9) of said central channel, a second lip (10) of said first annular channel and an end (11) of the second annular channel, said first annular channel comprising, upstream of said second lip (10), a dihydrogen injection device (5, 6,7) in said first annular channel (2) in an air flow (8) moving along said longitudinal axis of said first annular channel so as to produce a dihydrogen-air mixture flowing between said first lip and said second lip.,

2. An injection device according to claim 1, wherein the first lip (9) is arranged upstream of the end of the second annular channel, the central channel (1) opening into the combustion chamber (100) at the level of the first lip (9) upstream of the end (11) of the second annular channel and / or for which the second lip (10) is arranged upstream of the end of the second annular channel, the first annular channel opening into the combustion chamber at the level of the second lip (10) upstream of said end (11) of the second annular channel.

3. Injection device according to claim 1 or 2, for which the central channel (1) is provided with a first spiral (12) for rotating a gas passing through it.

4. Injection device according to any one of the preceding claims, for which the second annular channel (3) is provided with a second spiral (13) for rotating the gas passing through it.

5. Injection device according to any one of the preceding claims, wherein said dihydrogen injection means (5, 6, 7) comprise a plurality of first conduits (5, 51) between an external wall of said first annular channel (2) and an annular tube (6, 61) for supplying said conduits, said annular tube being supplied by one or more second conduits (7) for supplying dihydrogen.

6. Method for supplying hydrogen-air combustion into a combustion chamber of an aircraft turbomachine turbine by means of an injection device according to any one of the preceding claims, characterized in that it comprises an injection of air (14) into said combustion chamber via said central channel. tubular (1), an injection of dihydrogen (15a) and air (8) into said combustion chamber through the first annular channel (2) to form a dihydrogen-air premix (15) and an injection of air (16) into said combustion chamber through the second annular channel (3).

7. Method for supplying a hydrogen-air combustion according to claim 6 for which the dihydrogen-air premix (15) has a richness greater than two in dihydrogen.

8. Method for supplying a hydrogen-air combustion according to claim 7 for which the injection of air (14) into the central tubular channel (1) and into the second annular channel (3) is an injection of pure air so as to target an overall injection richness of between 0.3 and 0.

5.

9. Method for supplying a hydrogen-air combustion according to any one of claims 6 to 8 for which the device comprising a first spiral (12) in the tubular central channel, the air (14) is rotated in the central channel (1) by said first spiral and / or for which the device comprising a second spiral (13) in the second annular channel, the air (4) is rotated in the second annular channel.

10. A method of supplying a hydrogen-air combustion according to any one of claims 6 to 9, for which after ignition, the injection of the rich hydrogen-air premix (15) creates a first flame front (17) resulting from the rich combustion of the hydrogen-air premix which clings to the lips (9, 10) of the tubular central channel (1) and of the first annular channel (2), this rich combustion with a richness greater than two being carried out with a flame front temperature of less than 1800 K and for which the injection of air from the tubular central channel (1) and of the second annular channel (3) dilutes and confines the burnt gases resulting from the combustion of the rich hydrogen-oxygen premix to form a lean mixture creating a second flame front (18) of lean combustion at a temperature of less than 1800 K, said second flame front (18) being turbulent and not being attached to the said lips (9, 10).