Printer
The printer addresses sagging issues in long media by using a braking mechanism that adjusts tension based on roller direction, improving printing quality and reducing false jam detection.
Patent Information
- Application Number
- JP2023159058
- Authority / Receiving Office
- JP · JP
- Patent Type
- Applications
- Current Assignee / Owner
- Filing Date
- 2023-09-22
- Publication Date
- 2025-04-04
- Estimated Expiration
- 2043-09-22
AI Technical Summary
Printers that print on long, strip-shaped media, such as label paper, often experience sagging issues during backfeeding, leading to false jam detection and degraded printing quality.
The printer incorporates a conveying unit with first and second rollers, a print head positioned upstream of the conveying path, and a braking member that applies varying braking forces based on the direction of roller rotation to manage the tension of the printed medium.
This solution effectively prevents sagging of the printed medium during both forward conveying and backfeeding, thereby enhancing printing quality and reducing false jam detection.
Smart Images

Figure 2025050334000001_ABST
Abstract
Description
[Technical field]
[0001] An embodiment of the present invention relates to a printer that prints on a long print-receiving medium. [Background technology]
[0002] Conventionally, ribbon cartridges that are installed in printers and used include a mechanism that prevents the roller that winds up the ink ribbon from rotating in the reverse direction to prevent sagging in the portion of the ink ribbon that passes the print head. This mechanism prevents the ink ribbon from moving in the direction that would cause it to sag by prohibiting the driven roller that presses the ink ribbon against the drive roller from rotating in the reverse direction. [Prior art documents] [Patent documents]
[0003] [Patent Document 1] Japanese Patent Application Publication No. 6-40132 Summary of the Invention [Problem to be solved by the invention]
[0004] For example, a printer that prints on label paper, which is a long strip of paper with multiple labels attached at equal intervals, backfeeds the label paper in the opposite direction to align each label with the print head. Repeated backfeeds can cause slack in the label paper, which can lead to false jam detection or reduced print quality.
[0005] An object of the present invention is to provide a printer capable of preventing sagging of a long print medium. [Means for solving the problem]
[0006] The printer of the embodiment has a transport unit, a print head, and a braking member. The transport unit has first and second rollers arranged in pressure contact with each other with a transport path for transporting a long print medium therebetween, and applies a transport force to the print medium by rotating the first and second rollers. The print head is arranged upstream of the position where the transport unit applies the transport force in the forward direction along the transport path, and prints on the print medium transported in the forward direction via the transport path. The braking unit is arranged in contact with the second roller, and moves to a first position where a first braking force is applied to the print medium by frictional force generated by rotation of the second roller in the forward direction, and moves to a second position where a second braking force greater than the first braking force is applied to the print medium by frictional force generated by rotation of the second roller in the reverse direction. [Brief description of the drawings]
[0007] [Figure 1] FIG. 1 is an external perspective view showing a printer according to an embodiment. [Diagram 2] FIG. 2 is a perspective view showing the printer of FIG. 1 with its cover open. [Diagram 3] FIG. 3 is a perspective view showing a label paper roll used in the printer of FIG. [Figure 4] FIG. 4 is a schematic diagram showing the internal structure of the printer of FIG. [Diagram 5] FIG. 5 is a perspective view of the peeling unit attached to the printer of FIG. 1, seen from inside the case. [Figure 6] FIG. 6 is a perspective view showing a state in which the peeling unit of FIG. 5 is opened and a label paper is attached. [Figure 7] FIG. 7 is a perspective view showing a main part of the separation unit of FIG. [Figure 8] FIG. 8 is a side view of the main part of FIG. 7 as seen from the direction of arrow F8. [Figure 9] FIG. 9 is a cross-sectional view showing a state in which the removal unit of FIG. 5 is closed. [Figure 10] FIG. 10 is an operation explanatory diagram for explaining the operation of the peeling unit when the label paper is transported in the forward direction. [Figure 11] FIG. 11 is an operation explanatory diagram for explaining the operation of the peeling unit when feeding the label paper back. DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0008] Hereinafter, one embodiment of the present invention will be described with reference to the drawings. As shown in Figures 1 and 2, a label printer 100 (hereinafter simply referred to as printer 100) has a case 2 and a cover 4. The case 2 constitutes the lower housing of the printer 100, and the cover 4 constitutes the upper housing of the printer. The cover 4 is connected to the case 2 via a hinge (not shown) provided at the rear end side. The cover 4 is rotatable between a closed position shown in Figure 1 and an open position shown in Figure 2. In the following description, in the state shown in Figure 1 where the cover 4 is placed in the closed position, the discharge outlet 9 side of the printer 100 is defined as the front side, and the up, down, left and right directions of the printer 100 are defined as viewed from the front side.
[0009] The case 2 is a rectangular box that is open at the top, and has a cutout portion 3 on its front wall for attaching a peeling unit 10 (FIGS. 5 and 6) described below. The case 2 has a front panel 5 that is attached to the cutout portion 3 when the peeling unit 10 is not attached. FIGS. 1 and 2 show the front panel 5 attached to the cutout portion 3. The front panel 5 is detachable from the cutout portion 3, and can be replaced with the peeling unit 10.
[0010] The cover 4 is in the shape of a rectangular box that is open at the bottom. On the front sides of the left and right side walls of the cover 4, there are an opening lever 6 for opening the cover 4 and a fixed hook 16 that is operated by operating the opening lever 6. When the cover 4 is in the closed position, the fixed hook 16 engages with an engaged portion on the case 2 side, locking the cover 4 in the closed position. An operation / display panel 7 and a power button 8 are provided on the top wall of the cover 4.
[0011] The printer 100 has a slit-shaped discharge outlet 9 (FIG. 1) on the front side between the front panel 5 and the cover 4 of the case 2, through which the printed label paper 11 is fed. When the peeling unit 10 is attached to the case 2 instead of the front panel 5, a similar discharge outlet 9 is formed between the peeling unit 10 and the cover 4. When the peeling unit 10 is attached, only the label 13 peeled off from the backing paper 12 is discharged through the discharge outlet 9. The peeling unit 10 has a label sensor 20 that detects the label 13 discharged through the discharge outlet 9, as shown in FIG.
[0012] As shown in FIG. 3, the label paper 11 to be attached inside the case 2 is formed by attaching a plurality of rectangular labels 13 at equal intervals to one side of a long, strip-shaped backing paper 12. The labels 13 have an adhesive layer on the surface facing the backing paper 12, and are detachable from the backing paper 12. After being peeled off from the backing paper 12, the labels 13 can be attached to other items. The label paper roll 15 is formed by winding the label paper 11 around a paper tube 14 so that the side of the backing paper 12 to which the labels 13 are attached faces outward. The label paper 11 is an example of a long, strip-shaped print medium. As shown in FIG. 2, the printer 100 has a pair of paper holders 17 on the left and right for attaching the label paper roll 15. The printer 100 prints on each label 13 of the label paper 11.
[0013] As shown in Figures 2 and 4, the printer 100 has a platen roller 21 (first roller) that applies a forward transport force to the label paper 11 to pull the label paper 11 from the label paper roll 15. The platen roller 21 can also apply a transport force to the backing paper 12 after the label 13 has been peeled off. The platen roller 21 can also rotate in the reverse direction to back-feed the label paper 11. The platen roller 21 is located on the front side of the case 2, adjacent to the discharge opening 9. The platen roller 21 rotates in contact with the surface of the label paper 11 opposite the surface on which the label 13 is affixed to the backing paper 12.
[0014] The printer 100 has a transport path 1 that transports the label paper 11 pulled out from the label paper roll 15. Part of the transport path 1 can be opened by rotating the cover 4 to the open position shown in Fig. 2. When the peeling unit 10 is attached to the cutout portion 3 of the case 2, as shown in Fig. 6, the label paper 11 pulled out from the label paper roll 15 is inserted inside the peeling unit 10 with the peeling unit 10 open to the front side. The transport path 1 is curved along the various components on the route along which the label paper 11 is transported, as shown in Fig. 9.
[0015] The printer 100 has a print head 23 that prints on the label paper 11 transported through the transport path 1. The print head 23 is located on the opposite side (upper side) of the transport path 1 relative to the platen roller 21, and is pressed against the platen roller 21. Therefore, a transport force can be applied from the platen roller 21 to the label paper 11 at the position where the print head 23 is pressed against the platen roller 21. The print head 23 is configured on the cover 4 side. The cover 4 is equipped with a pressure spring (not shown) that presses the print head 23 against the platen roller 21.
[0016] The print head 23 is capable of printing by thermal transfer and thermal printing. When printing by thermal transfer, as in this embodiment, an ink ribbon 25 is interposed between the print head 23 and the label paper 11, and the ink ribbon 25 is transported at the same speed and in the same direction as the label paper 11, and the ink of the ink ribbon 25 is melted by the heat of the print head 23 and fixed to the label 13. When printing by thermal, paper containing a color developer is attached to the printer 100, and heat is applied to this paper by the print head 23 to develop color. When printing by thermal, the ink ribbon 25 is removed from the printer 100.
[0017] 9, the label paper 11 pulled out from the label paper roll 15 passes between the platen roller 21 and the print head 23, and is wound around the acute corner of the peeling guide 22 and folded back. The peeling guide 22 is provided in the case 2 adjacent to the front side of the platen roller 21. The label paper 11 wound around the corner of the peeling guide 22 passes between the platen roller 21 and a peeling roller 24 (second roller, driven roller) located below the platen roller 21 on the side opposite the print head 23 in the figure, and is discharged to the outside of the case 2.
[0018] The peeling roller 24 is a component included in the peeling unit 10. When the peeling unit 10 is in the open state as shown in Fig. 6, the peeling roller 24 moves away from the platen roller 21 to the front side. When the peeling roller 24 rotates to the closed position as shown in Fig. 9, it comes into rolling contact with the platen roller 21 with the backing paper 12 sandwiched therebetween. The label paper 11 is placed inside the peeling unit 10 as shown in Fig. 9 with two or three labels 13 at the leading edge peeled off from the backing paper 12 as shown in Fig. 3.
[0019] After printing, the label 13 is peeled off from the backing paper 12 by a peeling guide 22 and discharged through the discharge outlet 9. The label 13 discharged from the discharge outlet 9 is detected by a label sensor 20. The label sensor 20 may be, for example, a transmissive optical sensor or a reflective optical sensor.
[0020] The peeling roller 24 is pressed against the platen roller 21 by two pressure springs 29 shown in Fig. 5, and a conveying force can be applied from the platen roller 21 to the backing paper 12 of the label paper 11 even in the nip between the two. The platen roller 21 and the peeling roller 24 are an example of a conveying section that applies a conveying force to the backing paper 12 conveyed via the conveying path 1.
[0021] The peeling guide 22 slides a corner of the backing 12 of the label paper 11 against the backing 12, folding the backing 12 in approximately the opposite direction. The peeling guide 22 peels the label 13 from the backing 12 by virtue of the stiffness of the label 13, which does not tend to bend together with the backing 12. The label 13 peeled off by the peeling guide 22 is discharged from the discharge port 9 and picked up by the operator.
[0022] 4, the printer 100 has a supply roll 26 having a long strip-shaped ink ribbon 25 wound around a paper tube, and a recovery roll 27 having the used ink ribbon 25 that has passed the print head 23 wound around the paper tube. The ink ribbon 25 stretched between the supply roll 26 and the recovery roll 27 passes between the print head 23 and the platen roller 21 so as to be sequentially overlapped with the multiple labels 13 of the label paper 11 transported via the transport path 1.
[0023] A pair of paper holders 17 (Fig. 2) inside the case 2 rotatably hold both ends of the paper core 14 of the label paper roll 15. Inside the cover 4, there is a feed shaft 18 to which the paper core of the supply roll 26 of the ink ribbon 25 is attached, and a take-up shaft 19 (not shown in Fig. 2) to which the paper core of the recovery roll 27 is attached.
[0024] The label paper 11 may be backfed in the direction opposite to the forward direction to align the print start position for each label 13. When backfeeding the label paper 11, the platen roller 21 rotates in the reverse direction to transport the label paper 11 in the reverse direction. At this time, the print head 23 is moved to a retracted position above the platen roller 21, and the ink ribbon 25 is moved away from the label paper 11.
[0025] As shown in FIG. 5, the peeling unit 10 has a housing 31 that is attached to the cutout portion 3 of the case 2. The housing 31 has a pair of left and right slide shafts 32 at its lower end. The two slide shafts 32 are provided coaxially and protrude outward in the left and right direction spaced apart from each other. The housing 31 is attached to the cutout portion 3 of the case 2 by inserting the pair of slide shafts 32 into left and right slide grooves 33 (see FIG. 6) of the cutout portion 3. The housing 31 is rotatable relative to the case 2 around the slide shafts 32. FIG. 6 shows the housing 31 of the peeling unit 10 in an open state by rotating it to the front side around the pair of slide shafts 32.
[0026] As shown in Figs. 5, 7 and 8, the peeling unit 10 includes a holding block 34 on the inside of the center in the left-right direction of the housing 31. The base end of an arm member 35 is attached to the holding block 34 so as to be rotatable about a rotation shaft 36. The base end of a braking member 37 is attached to the tip end of the arm member 35 so as to be rotatable about a rotation shaft 38. As shown in Fig. 5, the housing 31 holds both ends of the rotation shaft 28 of the peeling roller 24 so as to be rotatable and movable in the up-down direction. Two pressing springs 39 are provided between the holding block 34 and the braking member 37. The pressing springs 39 are an example of an elastic member that presses the braking member 37 against the peeling roller 24.
[0027] The holding block 34 is integrally provided with two bosses 341 that hold the lower end of the pressing spring 39 that presses the braking member 37 against the peeling roller 24. The braking member 37 has a circular hole (not shown) that receives the upper end of the pressing spring 39. Therefore, even if the braking member 37 moves back and forth relative to the holding block 34, the pressing spring 39 will not fall off. The braking member 37 can move in the up-down direction and the front-rear direction to move toward and away from the peeling roller 24, accompanying the rotation of the arm member 35 about the rotation shaft 36. In other words, by interposing the arm member 35 between the holding block 34 and the braking member 37, the braking member 37 can be moved approximately parallel to the front-rear direction while pressing against the peeling roller 24. The pressing spring 39 supports the braking member 37 movably by elastically deforming.
[0028] The braking member 37 has a resin portion 371 and a rubber portion 372. As shown in Fig. 8, an upper surface 3711 of the resin portion 371 and an upper surface 3721 of the rubber portion 372 are disposed on the same horizontal plane. The resin portion 371 and the rubber portion 372 are disposed side by side in the rotation direction of the peeling roller 24. In the initial state shown in Fig. 8 where the peeling unit 10 is disposed in the closed position, the upper surface 3721 of the rubber portion 372 is in contact with the outer circumferential surface 241 of the peeling roller 24.
[0029] Figure 9 shows the state in which the label paper 11 has been set and the peeling unit 10 is closed. In this state, the label paper 11 passes between the platen roller 21 and the print head 23, is wound around the peeling guide 22, and passes between the platen roller 21 and the peeling roller 24 and is positioned along the transport guide 30. Figure 9 shows the state in which the label paper 11 is being transported in the forward direction.
[0030] When the peeling unit 10 is closed and the label paper 11 is transported in the forward direction, the platen roller 21 rotates counterclockwise and the peeling roller 24 rotates clockwise, as shown in Fig. 10. When the peeling roller 24 rotates clockwise, the brake member 37 pressed against the outer circumferential surface 241 of the peeling roller 24 moves to the left in the figure due to frictional force between the brake member 37 and the peeling roller 24, and the arm member 35 swings clockwise around the pivot shaft 36 until part of the arm member 35 comes into contact with the holding block 34 and stops. At this time, the position shown in Fig. 10 where the brake member 37 has stopped is the first position.
[0031] When the braking member 37 is placed in the first position in this manner, the outer peripheral surface 241 of the peeling roller 24 comes into contact with the upper surface 3711 of the resin portion 371 of the braking member 37. When the peeling roller 24 rotates clockwise in this state, a force acts in a direction that weakens the rotation of the peeling roller 24 due to the frictional force generated between the upper surface 3711 of the resin portion 371 and the outer peripheral surface 241 of the peeling roller 24. This force is applied to the backing paper 12 as a first braking force.
[0032] In contrast, when the label paper 11 is fed backward, the platen roller 21 rotates clockwise and the peeling roller 24 rotates counterclockwise, as shown in Fig. 11. When the peeling roller 24 rotates counterclockwise, the braking member 37 pressed against the outer circumferential surface 241 of the peeling roller 24 moves to the right in the figure due to the frictional force between the braking member 37 and the peeling roller 24, and the arm member 35 swings counterclockwise around the pivot shaft 36, and the end of the resin part 371 of the braking member 37 on the right side in the figure is pressed against the transport guide 30 and stops. At this time, the position where the braking member 37 has stopped, as shown in Fig. 11, is the second position.
[0033] When the braking member 37 is placed in the second position in this manner, the outer peripheral surface 241 of the peeling roller 24 comes into contact with the upper surface 3721 of the rubber portion 372 of the braking member 37. When the peeling roller 24 is rotated counterclockwise in this state, a force acts in a direction to weaken the rotation of the peeling roller 24 due to the frictional force generated between the upper surface 3721 of the rubber portion 372 and the outer peripheral surface 241 of the peeling roller 24. This force is applied to the backing paper 12 as a second braking force larger than the above-mentioned first braking force.
[0034] The frictional force generated between the upper surface 3721 of the rubber portion 372 and the outer peripheral surface 241 of the peeling roller 24 is greater than the frictional force generated between the upper surface 3711 of the resin portion 371 and the outer peripheral surface 241 of the peeling roller 24. For this reason, the braking force applied to the peeling roller 24 when the upper surface 3721 of the rubber portion 372 is pressed against the outer peripheral surface 241 of the peeling roller 24 is greater than the braking force applied to the peeling roller 24 when the upper surface 3711 of the resin portion 371 is pressed against the outer peripheral surface 241 of the peeling roller 24.
[0035] Furthermore, when the braking member 37 is placed in the second position, an end of the resin portion 371 of the braking member 37 is pressed against the transport guide 30 with the liner 12 sandwiched therebetween, and a force is applied that tries to stop the transport of the liner 12. This force also acts on the liner 12 as a second braking force that is greater than the first braking force described above. In other words, when the label paper 11 is fed backwards, a braking force is applied to the liner 12 via the peeling roller 24 due to the sliding contact of the rubber portion 372, and a braking force is also applied to the liner 12 by the pressing of the resin portion 371 against the transport guide 30. The two types of braking forces applied to the liner 12 during backward feeding act at different positions on the liner 12.
[0036] When the label paper 11 is transported in the forward direction via the transport path 1 to print on the label 13, it is desirable to make the transport force applied to the liner 12 from the platen roller 21 at the position where the peeling roller 24 faces the platen roller 21 slightly greater than the transport force applied to the label paper 11 from the platen roller 21 at the position where the print head 23 faces the platen roller 21. This makes it possible to prevent the liner 12 that has passed the print head 23 from becoming loose between it and the peeling roller 24, allows the liner 12 to slide against the peeling guide 22, and ensures that the label 13 can be peeled off from the liner 12.
[0037] In contrast, if the transport force applied from the platen roller 21 to the liner 12 at the position where the peeling roller 24 faces the platen roller 21 is made weaker than the transport force applied from the platen roller 21 to the label paper 11 at the position where the print head 23 faces the platen roller 21, the liner 12 that has passed the print head 23 may become loose between the peeling roller 24. If this slack becomes large, the slackened liner 12 may enter the detection range of the label sensor 20 as shown by the dashed line in Figure 11 and be erroneously detected as a label 13 that has been left behind, which may result in an erroneous detection of a jam.
[0038] On the other hand, if the conveying force applied from the platen roller 21 to the liner 12 at the position where the peeling roller 24 faces the platen roller 21 is greater than the conveying force applied from the platen roller 21 to the label paper 11 at the position where the print head 23 faces the platen roller 21, problems will occur when backfeeding the label paper 11. In other words, in this case, the reverse conveying force applied from the platen roller 21 to the liner 12 at the position where the peeling roller 24 faces the platen roller 21 will be greater than the reverse conveying force applied from the platen roller 21 to the label paper 11 at the position where the print head 23 faces the platen roller 21, and the liner 12 returned by the peeling roller 24 may slacken between the print head 23 and the liner 12 as shown by the dashed line in FIG.
[0039] For this reason, the printer 100 of this embodiment is equipped with the above-mentioned mechanism that makes the braking force applied to the peeling roller 24 during backfeed greater than the braking force applied to the peeling roller 24 during printing. Therefore, according to this embodiment, when the label paper 11 is fed in the forward direction for printing, the conveying force applied to the liner 12 from the platen roller 21 at the opposing position of the peeling roller 24 can be made slightly greater than the conveying force applied to the label paper 11 from the platen roller 21 at the opposing position of the print head 23, preventing the liner 12 from becoming loose. Furthermore, according to this embodiment, the conveying force applied to the liner 12 from the platen roller 21 at the opposing position of the peeling roller 24 during backfeed can be made weaker than the reverse conveying force applied to the label paper 11 from the platen roller 21 at the opposing position of the print head 23, preventing the liner 12 from becoming loose during backfeed.
[0040] Therefore, in this embodiment, the backing paper 12 does not become loose when the label paper 11 is transported in the forward direction, and the backing paper 12 does not become loose when the label paper 11 is back-fed. This prevents the label sensor 20 from erroneously detecting a loose backing paper 12 and causing a jam, thereby improving the operating rate of the printer 100.
[0041] Although the embodiment of the present invention has been described above, the above-mentioned embodiment is presented as an example and is not intended to limit the scope of the invention. The above-mentioned embodiment can be implemented in various other forms, and various omissions, substitutions, and modifications can be made without departing from the gist of the invention. The above-mentioned embodiment and its modifications are included in the scope and gist of the invention, and are included in the scope of the invention and its equivalents described in the claims. [Explanation of symbols]
[0042] 2...case, 3...cutout portion, 4...cover, 9...ejection port, 10...peeling unit, 11...label paper, 12...backing paper, 13...label, 20...label sensor, 21...platen roller, 22...peeling guide, 23...print head, 24...peeling roller, 241...outer surface, 25...ink ribbon, 30...transport guide, 31...housing, 34...holding block, 341...boss, 35...arm member, 37...brake member, 371...plastic part, 3711...top surface, 372...rubber part, 3721...top surface, 39...pressing spring, 100...label printer.
Claims
1. a conveying section that has first and second rollers arranged in pressure contact with each other with a conveying path for conveying a long print medium therebetween, and that applies a conveying force to the print medium by rotating the first and second rollers; a print head that is disposed upstream of a position where the transport unit applies the transport force in a forward direction along the transport path and that prints on a print-receiving medium that is transported in the forward direction via the transport path; a braking member that is disposed in contact with the second roller, that moves to a first position where a first braking force is applied to the print-receiving medium by a frictional force generated by the rotation of the second roller in the forward direction, and that moves to a second position where a second braking force greater than the first braking force is applied to the print-receiving medium by a frictional force generated by the rotation of the second roller in the reverse direction; A printer having
2. the print medium is a label paper having a plurality of labels attached to a long strip-shaped backing, and the label paper is transported through the transport path with the labels facing the print head; the first roller is a platen roller that faces the print head across the transport path, the second roller is a driven roller that presses the backing paper that has passed the print head in the forward direction against a platen roller, a peeling guide disposed on the platen roller side of the conveying path between a pressing position of the print head against the platen roller and a pressing position of the driven roller against the platen roller, for peeling the label from the backing paper; The printer of claim 1 .
3. an elastic member that supports the braking member movably between the first position and the second position and presses the braking member against the driven roller; The printer of claim 2.
4. a conveying guide that applies the second braking force to the mount by pressing the mount between the conveying guide and the brake member when the brake member moves to the second position; The printer of claim 2.
5. the braking member has a resin portion that comes into contact with the driven roller when moved to the first position, and a rubber portion that comes into contact with the driven roller when moved to the second position. The printer according to claim 3.
Citation Information
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