Ornamental toy and manufacturing method thereof
The ornamental toy design addresses alignment and durability issues by using a continuous and discontinuous surface configuration, ensuring clear printing boundaries and improved durability, thus enhancing the toy's attractiveness and pattern expression.
Patent Information
- Application Number
- JP2024164822
- Authority / Receiving Office
- JP · JP
- Patent Type
- Applications
- Current Assignee / Owner
- Filing Date
- 2024-09-24
- Publication Date
- 2025-07-02
AI Technical Summary
Existing ornamental toys face issues with alignment and durability of multiple patterns, leading to decreased interestingness and adhesion problems due to dust accumulation, making it difficult to maintain a three-dimensional pattern effectively.
An ornamental toy design featuring a main component with a continuous surface and a first sub-component with a discontinuous surface, where the first sub-component is a continuous flat surface for printing and the second sub-component has uneven surfaces, allowing for easy expression of a three-dimensional pattern with improved durability and reduced ink bleeding.
The design enables a visually appealing and durable ornamental toy that easily expresses a three-dimensional pattern with clear boundaries between printed and non-printed areas, enhancing the overall attractiveness and maintaining the ornamental properties.
Smart Images

Figure 2025098925000001_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to an ornamental toy and a method for manufacturing the same.
Background Art
[0002] Conventionally, for example, in Patent Document 1, there is disclosed a configuration of a display board including at least one transparent plate having a pattern and a component plate having a pattern and adhesively attached to the transparent plate so as to be peelable, and the component plate is attached to an arbitrary position of the transparent plate.
Prior Art Documents
Patent Documents
[0003]
Patent Document 1
Summary of the Invention
Problems to be Solved by the Invention
[0004] In the display board disclosed in Patent Document 1, in order to express a three-dimensional pattern, a plurality of patterns are laminated in the thickness direction of the display board. Also, the pattern can be changed by replacing the pattern. However, in the case of the display board of Patent Document 1, it is troublesome to align the combinations of a plurality of patterns and the patterns. Also, when the alignment of the patterns is not successful, the interestingness of the patterns decreases. Further, it is difficult to maintain the durability because it is difficult to maintain the adhesiveness due to repeated replacement. Also, it is difficult to maintain good ornamental properties because dust or the like adheres to the pasting surface by changing the combination of the patterns.
[0005] An object of the present invention is to provide an ornamental toy with high interestingness that can easily express a three-dimensional pattern with a simple configuration.
Means for Solving the Problems
[0006] An ornamental toy according to one aspect of the present invention includes a main component as a base, and a first sub-component and a second sub-component laminated on one surface of the main component. The surface of the first sub-component is configured as a continuous surface, and the surface of the second sub-component is configured as a discontinuous surface.
Effects of the Invention
[0007] According to the present invention, it is possible to provide an ornamental toy with high attractiveness that can easily express a three-dimensional pattern with a simple configuration.
Brief Description of the Drawings
[0008]
Figure 1
Figure 2
Figure 3
Figure 4
Figure 5
Modes for Carrying Out the Invention
[0009] Hereinafter, one aspect representing one side of the present invention will be described with reference to FIGS. 1 to 5.
[0010] FIG. 1 is a front view of one aspect of the ornamental toy. FIG. 2 is a perspective view of the ornamental toy shown in FIG. 1 as viewed from the front side. As shown in FIG. 1, the ornamental toy 1 has a generally rectangular shape in a front view, and in the thickness direction, as shown in FIG. 2, it has an integrated flat structure with a plurality of layers on the surface side. The main component 10 forms a quadrilateral surrounded by straight outer edges 10e on four sides as shown in the figure, and has a shape imitating a campus with a character C drawn on it. Regarding the material of the ornamental toy 1, there is no particular limitation, but the main component 10, the first sub-component 21, and the second sub-component 22 are all composed of soft members such as synthetic resin, synthetic rubber, and natural rubber.
[0011] Generally speaking, in the thickness direction, the ornamental toy 1 includes a substantially rectangular main component 10 which is a base member on the back side, and a first sub-component 21 and a second sub-component 22 laminated on one surface (front surface) of the main component 10. The surface of the first sub-component 21 is configured as a continuous surface (see FIG. 3), and the surface of the second sub-component 22 is configured as a non-continuous surface with an uneven structure.
[0012] As a pattern, the first sub-component 21 has, for example, a humanoid character C having a head C1, a torso C2, hands C3, and legs C4 drawn on it. And this character C has, for example, a pattern imitating the fighting pose of an expert in martial arts or the like formed on it. On the other hand, a second sub-component 22 is provided as characters such as alphabets, for example, in the background of the character C. Regarding these characters, there is no particular specification, but character information related to the character C is described.
[0013] The main component 10 is configured to have a larger area than the area of the second sub-component 22 when viewed from the front, and has a powerful pattern in an arrangement covering the character information. Therefore, most of the second sub-component 22 is hidden by the character C, and only a part of the periphery is visible. And regarding this hidden character information, most of it is provided as information that is hidden, even if it is information that exhibits the story of the character C, and it has a function of reminding the information content from the visible part.
[0014] Here, the first sub-component 21 of the character C as the main pattern is a pattern that protrudes from the outer edge 10e when the main component 10 is taken as a campus. For example, a part of the head C1 of the character C, a part of the right hand, and the left foot protrude outward from the outer edge 10e as the protruding part 25. Note that the second sub-component 22 is provided inside such that the outer peripheral part of its formation region is arranged linearly and has a predetermined distance from the outer edge 10e. Thereby, in addition to the function as merely a campus, the main component 10 has an appearance that gives the impression of a picture frame surrounded by the outer peripheral edge.
[0015] Also, the first sub-component 21 which is the main pattern (character C), the second sub-component 22 of the background character information, and the main component 10 have different colors. Here, the first sub-component 21 has the character C formed by printing as will be described later, but for the second sub-component 22 and the main component 10, printing is not performed as will be described later.
[0016] Also, a groove portion 21g is provided on the outer edge of the first sub-component 21, that is, on the contour portion of the first sub-component 21. Therefore, the groove portion 21g is also located between the second sub-component 22 and the first sub-component 21. Thereby, as will be described later, when printing the character C on the printing surface 21s of the first sub-component 21, it is possible to surely form a region where printing is not performed on the portion adjacent to the first sub-component 21.
[0017] In the ornamental toy 1, a base protrusion 15 is formed at approximately the center of the upper part of the main component 10. For example, a through hole 18b is formed in this base protrusion 15, and a component such as a ball chain 18a for attachment is attached thereto. Thereby, the ornamental toy 1 can be easily attached to other articles.
[0018] FIG. 3 is a perspective view showing the state of the semi-finished product of the ornamental toy 1 shown in FIG. 1. Before the character C is drawn, as shown in FIG. 3, the first sub-component 21 has a printing surface 21s suitable for printing with its surface being a single flat surface without unevenness. On the other hand, the second sub-component 22, at the stage when the second sub-component 22 is formed, has its surface formed with unevenness as characters of a predetermined color and is configured as a plurality of uneven flat surfaces without printing.
[0019] FIG. 4 is a cross-sectional view of a portion along the X-X line of FIG. 1. As shown in FIG. 4, the main component 10 is configured such that its thickness (t1) is larger than the thickness (t2) of the first sub-component 21. Also, the first sub-component 21 is configured to be thicker than the thickness (t3) of the second sub-component 22. Therefore, the printing surface 21s, which is the upper surface of the first sub-component 21, is at a higher position than the second sub-component 22. This makes it easy to form the ink layer 30 on the printing surface 21s. Regarding the groove portion 21g, in the aspect shown in FIG. 4, it is configured to have a depth that reaches the main component 10 side, but the depth of the groove portion 21g is not particularly limited.
[0020] FIG. 5 is a schematic explanatory diagram showing a manufacturing method when printing is performed on the semi-finished product shown in FIG. 3. When manufacturing the ornamental toy 1, for example, as shown in FIG. 5, the main component 10 is held by the holding means 50 with the printing surface 21s facing upward, and the printing layer 30 of the character C is formed by the printing head 40 installed on the upper side. In the case of this embodiment, the holding means 50 performs, for example, a horizontal movement (movement to the right side in the figure), and the printing head 40 is configured to move in a direction orthogonal to the horizontal direction with respect to the holding means 50 or not to move (when the printing head has a size corresponding to the maximum width of printing).
[0021] In the printing process, the printing surface 21s is printed while being relatively moved parallel to the printing head 40 that injects printing ink. At this time, the distance (d1) between the trailing edge 21e of the printing surface 21s in the moving direction during printing and the non-printing surface 22s (the tip portion 22t of the non-printing surface 22s) on the rear side of the trailing edge 21e in the moving direction is set to be at least one-fifth or more of the distance (d2) between the tip 41 of the printing head 40 and the printing surface 21s. Thus, considering the spreading area (width in the moving direction) of the ejected ink 28 from the nozzle tip and the relative moving speed (the direction of the arrow in the figure), a sufficient distance between the printing surface 21s and the non-printing surface 22s is ensured. As a result, on the non-printing surface 22s, printing bleeding (soiling by ink other than the printing surface 21s) is effectively avoided.
[0022] Also, by providing the groove portion 21g in the distance (d1) between the trailing edge 21e and the non-printing surface 22s, ink soiling due to bleeding is surely avoided.
[0023] Here, regarding the soiling by bleeding of ink, the relationship between the distance (d2) and the distance (d1) differs depending on the relative moving speed between the printing head 40 and the printing surface 21s. Therefore, the distances (d2) and (d1) were changed, and a visual test was conducted on the soiling. The printing head 40 is of a scanning type and is of a type that moves orthogonally in the horizontal direction with respect to the moving direction of the printing surface 21s.
[0024] In the test results, good results could be obtained when the distance (d2) between the tip 41 of the printing head 40 and the printing surface 21s was in the range of less than 10 mm.
[0025] As described above, in the present embodiment shown in FIGS. 1 to 5, since the surface of the first sub-component 21 laminated on the main component 10 is configured as a continuous flat surface without irregularities, it is configured as a good printing surface 21s, and beautiful printing can be performed. Also, since the surface of the second sub-component 22 has irregularities and is configured as a discontinuous surface, it can function as an effect portion that emphasizes the pattern of the printing surface as a surface on which printing is not performed.
[0026] In this aspect, a part of the first sub-component 21 depicting the character C is provided with a protruding portion 25 that protrudes from the outer edge 10e of the main component 10. Thus, the movement of the character C can be made more prominent with respect to the main component 10 having an overall flat shape, and the three-dimensional effect of the character C can be produced. In particular, since the second sub-components 22 are arranged linearly at a predetermined interval from the outer edge 10e so as not to protrude from the outer edge 10e around the first sub-component 21, the character C can be made prominent. Further, since the protruding portion 25 is one of the head C1, the hand C3, and the leg C4 of the character C, a configuration that can easily express the sense of jumping of the character C can be achieved.
[0027] In this aspect, since the surfaces of the first sub-component 21 and the second sub-components 22 are formed in colors different from the color of the surface of the main component 10, it is possible to effectively produce the character C so as to be prominent.
[0028] Furthermore, in this aspect, since the main component 10 is configured to be thicker than the first sub-component 21 and the second sub-components 22, the character C is drawn and held on the main component 10 as a base member, so that the durable ornamental toy 1 can be provided.
[0029] In this aspect, since the thickness of the second sub-components 22 is configured to be smaller than the thickness of the first sub-component 21, it becomes easier to print on the surface of the first sub-component 21.
[0030] In this aspect, since the outer edge 10e of the main component 10 is configured by a rectangular shape having only straight portions, it can be configured to imitate a frame as a base member. On the other hand, since the outer edge contour portion of the second sub-components 22 is configured to include a curved portion, a function of a background pattern that can emphasize the character C can be provided.
[0031] In this aspect, the first sub-component 22 has an area where no printing representing the character C is applied, at least in the part adjacent to the second sub-component 22. As a result, an effect can be achieved where the character C appears to float up from the outer edge area of the character C, creating a prominent visual effect.
[0032] In this aspect, the second sub-component 22 is configured such that character information is formed by a non-continuous surface and is segmented by the character C. Thus, for example, although it is character information related to the character C, it cannot be recognized at first glance. This has the effect of making the viewer imagine the related character information, and further, the effect of evoking and associating a specific story of the character C by the hidden character information.
[0033] In this aspect, the main component 10, the first sub-component 21, and the second sub-component 22 are formed of a soft member, so they are easy to mold.
[0034] In this aspect, when printing while the print head 40 and the printing surface 21s move relative to each other, the distance (d1) between the trailing edge 21e of the printing surface 21s in the printing movement direction and the tip portion 22t of the non-printing surface 22s on the rear side of the trailing edge 21e in the movement direction is set to be at least one-fifth or more of the distance (d2) between the tip 41 of the print head 40 and the printing surface 21s. By printing with this distance, ink splashing (ink bleeding) onto the non-printing surface 22s can be suppressed. As a result, by clarifying the boundary between the printing surface 21s and the non-printing surface 22s, the character C can be made prominent, and a beautiful print of the character C can be achieved.
[0035] In this aspect, a groove portion 21g is provided in the distance (d1) between the trailing edge 21e and the non-printing surface 22s. Thus, for example, even if ink splashing occurs on the rear side of the trailing edge 21e, the splashed ink can be dropped into the groove portion 21g, and unclear printing on the printing portion due to ink splashing can be avoided.
[0036] In this aspect, when the distance (d2) between the tip 41 of the print head 40 and the printing surface 21s is in the range of less than 10 mm, it was possible to print a beautiful character image without ink bleeding at the boundary between the character C and the non-printing surface 22s around it.
[0037] As described above, one aspect of the present invention has been explained, but the present invention can be appropriately modified within the scope of its technical idea. For example, in the above aspect, the portion of the second sub-component 22 was configured as character information, but the present invention is not limited to this.
[0038] As described above, the following matters are disclosed in this specification.
[0039] (1) An ornamental toy, a main component serving as a base, a first sub-component and a second sub-component laminated on one surface of the main component, the surface of the first sub-component is configured as a continuous surface, the surface of the second sub-component is configured as a discontinuous surface, an ornamental toy.
[0040] (2) The ornamental toy according to (1), the surface of the first sub-component is configured as a single flat surface without unevenness, the surface of the second sub-component is configured as a plurality of flat surfaces, an ornamental toy.
[0041] (3) The ornamental toy according to (1) or (2), the surface of the second sub-component is configured as a surface with unevenness, an ornamental toy.
[0042] (4) The ornamental toy according to any one of (1) to (3), the surface of the first sub-component is configured as a printing surface, The second sub-component is an ornamental toy whose surface is not configured as a printing surface.
[0043] (5) An ornamental toy according to any one of (1) to (4), wherein the first sub-component includes a protruding portion that protrudes partially from the outer edge of the main component.
[0044] (6) An ornamental toy according to (5), wherein the second sub-component does not protrude from the outer edge of the main component.
[0045] (7) An ornamental toy according to any one of (1) to (6), wherein the second sub-component is formed around the first sub-component on the main component.
[0046] (8) An ornamental toy according to any one of (1) to (7), wherein the surfaces of the first sub-component and the second sub-component are formed in a color different from the color of the surface of the main component.
[0047] (9) An ornamental toy according to any one of (1) to (8), wherein the thicknesses of the first sub-component and the second sub-component are configured to be smaller than the thickness of the main component.
[0048] (10) An ornamental toy according to any one of (1) to (9), wherein the thickness of the second sub-component is configured to be smaller than the thickness of the first sub-component.
[0049] (11) An ornamental toy according to any one of (1) to (10), wherein the outer edge of the main component is composed only of straight portions.
[0050] (12) A decorative toy according to any one of (1) to (11), The decorative toy, wherein the first sub-component and the second sub-component have outer edges formed by straight portions and curved portions.
[0051] (13) A decorative toy according to any one of (1) to (12), The decorative toy, wherein the first sub-component has a print representing character C on its surface.
[0052] (14) The decorative toy according to (13), wherein the main component is configured in a square shape, The decorative toy, wherein the first sub-component is configured in the shape of the character.
[0053] (15) The decorative toy according to (13) or (14), wherein the first sub-component includes a protruding portion that protrudes from the outer edge of the main component by a part thereof, The decorative toy, wherein the character includes at least one of a head, hands, and feet, and at least a part of the head, the hands, and the feet is printed on the surface of the protruding portion.
[0054] (16) The decorative toy according to any one of (13) to (15), The decorative toy, wherein the first sub-component has an area where no print representing the character is applied at least in a part adjacent to the second sub-component.
[0055] (17) The decorative toy according to any one of (1) to (16), The decorative toy, wherein the second sub-component has character information formed by non-continuous surfaces.
[0056] (18) The ornamental toy according to (17), wherein the second sub-component is configured such that part of the character information cannot be recognized by the first sub-component, and it is an ornamental toy.
[0057] (19) The ornamental toy according to any one of (1) to (18), wherein the main component, the first sub-component, and the second sub-component are made of a soft member, and it is an ornamental toy.
[0058] (20) A method for manufacturing the ornamental toy according to (4), wherein when printing by relatively moving a printing head for injecting printing ink parallel to the printing surface, a distance between a trailing edge of the printing surface in the moving direction during printing and a non-printing surface on the rear side of the trailing edge in the moving direction is set to be at least one-fifth or more of the distance between the tip of the printing head and the printing surface, and printing is performed. It is a method for manufacturing an ornamental toy.
[0059] (21) A method for manufacturing the ornamental toy according to (20), wherein a groove portion is provided in the distance between the trailing edge and the non-printing surface. It is a method for manufacturing an ornamental toy.
[0060] (22) A method for manufacturing the ornamental toy according to (20), wherein the distance between the tip of the printing head and the printing surface is set to be less than 10 mm. It is a method for manufacturing an ornamental toy.
[0061] (23) A method for manufacturing the ornamental toy according to (20), wherein a character is printed on the printing surface. It is a method for manufacturing an ornamental toy.
Explanation of Reference Numerals
[0062] 1 Ornamental toy 10 Main component 10e outer edge 21 first sub-component 21e rear edge 21s printed surface 22 second sub-component 22s non-printed surface 25 protruding part 40 printing head 41 tip C character C1 head C2 torso C3 arm C4 leg
Claims
1. An ornamental toy, The main base parts and A first sub-component and a second sub-component are laminated on one surface of the main component, the first subcomponent includes a protruding portion that protrudes from an outer edge of the main component, and the surface of the first subcomponent is configured as a continuous surface that is a single flat surface without irregularities as a printing surface; The second sub-part does not protrude from the outer edge of the main part, and its surface is configured as a discontinuous surface consisting of a plurality of uneven flat surfaces that are not printed surfaces.
2. An ornamental toy, A main part that serves as a base and has an outer edge that is composed only of straight lines; A first sub-component and a second sub-component are laminated on one surface of the main component, The first sub-component has a continuous surface, The second sub-part has a discontinuous surface.
3. The ornamental toy according to claim 1 or 2, The second sub-component is formed on the main component around the first sub-component.
4. The ornamental toy according to claim 1 or 2, The ornamental toy, wherein the first sub-part and the second sub-part have surfaces formed in a color different from the color of the surface of the main part.
5. The ornamental toy according to claim 1 or 2, The ornamental toy, wherein the first sub-component and the second sub-component are configured to have a thickness smaller than a thickness of the main component.
6. The ornamental toy according to claim 1 or 2, The ornamental toy, wherein the second sub-component is configured to have a thickness smaller than a thickness of the first sub-component.
7. 3. The ornamental toy according to claim 2, An ornamental toy, wherein the first sub-component and the second sub-component have outer edges that are configured with straight portions and curved portions.
8. 8. The ornamental toy according to claim 7, The ornamental toy, wherein the first sub-part has a character printed on its surface.
9. 9. The ornamental toy according to claim 8, The main part is configured in a rectangular shape, The ornamental toy, wherein the first sub-part is configured in the shape of the character.
10. 10. The ornamental toy according to claim 9, the first sub component includes a protruding portion, a part of which protrudes from an outer edge of the main component, An ornamental toy, wherein the character includes at least one of a head, hands, and legs, and at least a portion of the head, hands, and legs is printed on the surface of the protrusion.
11. The ornamental toy according to claim 10, The ornamental toy, wherein the first sub-component has an area where the printing representing the character is not applied, at least in a portion adjacent to the second sub-component.
12. 12. The ornamental toy according to claim 11, An ornamental toy, wherein the second sub-part has character information formed by a discontinuous surface.
13. 13. The ornamental toy according to claim 12, The second sub-part is configured so that a portion of the character information cannot be recognized by the first sub-part.
14. 14. The ornamental toy according to claim 13, An ornamental toy, wherein the main part, the first sub-part, and the second sub-part are made of soft materials.
15. A method for manufacturing the ornamental toy according to claim 1, comprising the steps of: When printing is performed while moving a print head that ejects printing ink relatively parallel to the printing surface, This method for manufacturing an ornamental toy includes printing the print head with a distance between the rear end edge of the print surface in the direction of movement during printing and the non-print surface behind the rear end edge in the direction of movement being at least one-fifth of the distance between the tip of the print head and the print surface.
16. A method for manufacturing the ornamental toy according to claim 15, comprising the steps of: a groove is provided in the space between the trailing edge and the non-printed surface.
17. A method for manufacturing the ornamental toy according to claim 15 or 16, comprising the steps of: A method for manufacturing an ornamental toy, wherein the distance between the tip of the print head and the printing surface is less than 10 mm.
18. A method for manufacturing the ornamental toy according to claim 15 or 16, comprising the steps of: A character is printed on the printing surface.
Citation Information
Patent Citations
Display plate
JP2011128301A