Heat-sealable laminate, laminate for packaging material, and packaging material

Abstract

To provide a heat-sealable laminate that can be used as a heat-sealable layer of a laminate for packaging materials and has high oxygen barrier properties and water vapor barrier properties. [Solution] The heat-sealable laminate of the present invention comprises a gas barrier resin layer, an adhesive resin layer, and a polyolefin resin layer, and is characterized in that the gas barrier resin layer, the adhesive resin layer, and the polyolefin resin layer are co-extruded unstretched resin films.

Description

[Technical Field]

[0001] The present invention relates to a heat-sealable laminate, a laminate for packaging materials comprising the heat-sealable laminate, and a packaging material comprising the laminate for packaging materials. [Background technology]

[0002]

[0003] Conventionally, resin films made of resin materials have been used as constituent materials for packaging materials, and packaging laminates made of multiple resin films have been widely used. Packaging materials are required to have various functions depending on the contents to be filled. For example, gas barrier properties such as oxygen barrier properties and water vapor barrier properties are required to prevent deterioration of the contents over time.

[0003] Incidentally, resin films made of thermoplastic resins such as polypropylene and polyethylene have conventionally been used as heat seal layers, but these usually do not have sufficient oxygen barrier properties and water vapor barrier properties, and are therefore used by laminating them to a substrate made of polyester, polyamide, or the like. However, in order to achieve even higher oxygen barrier properties and water vapor barrier properties as packaging materials, there has been a demand for the development of a heat seal layer with high oxygen barrier properties and water vapor barrier properties. Summary of the Invention [Problem to be solved by the invention]

[0004] The present invention has been made in view of the above circumstances, and an object of the present invention is to provide a heat-sealable laminate that can be used as a heat-sealable layer of a laminate for packaging materials and has high oxygen barrier property and water vapor barrier property. Another object of the present invention is to provide a laminate for packaging materials comprising the heat-sealable laminate. A further object of the present invention is to provide a packaging material comprising the laminate for packaging materials. [Means for solving the problem]

[0005] The heat-sealable laminate of the present invention comprises a gas barrier resin layer, an adhesive resin layer, and a polyolefin resin layer, The gas barrier resin layer, the adhesive resin layer and the polyolefin resin layer are each a co-extruded unstretched resin film.

[0006] In one embodiment of the present invention, the gas barrier resin layer contains an ethylene-vinyl alcohol copolymer.

[0007] The laminate for packaging materials of the present invention comprises a substrate and the heat-sealable laminate, The substrate is a stretched resin film made of polyolefin, the polyolefin constituting the polyolefin resin layer and the polyolefin constituting the substrate are the same polyolefin, The thickness of the gas barrier resin layer is smaller than the thickness of the polyolefin resin layer.

[0008] In one embodiment of the present invention, the laminate for a packaging material further comprises a vapor-deposited film between the substrate and the heat-sealable laminate.

[0009] In one embodiment of the present invention, the laminate for a packaging material further comprises an adhesive layer between the substrate and the vapor-deposited film.

[0010] In one embodiment of the present invention, the vapor-deposited film is an aluminum vapor-deposited film, The adhesive layer includes a cured product of a resin composition that includes a polyester polyol, an isocyanate compound, and a phosphoric acid-modified compound.

[0011] In one embodiment of the present invention, the content of the polyolefin in the entire laminate for packaging materials is 80% by mass or more.

[0012] The packaging material of the present invention is characterized by being composed of the above-mentioned laminate for packaging material. [Effects of the Invention]

[0013] According to the present invention, it is possible to provide a heat-sealable laminate that can be used as a heat-sealable layer of a laminate for packaging materials and has high oxygen barrier properties and water vapor barrier properties.

[0014] Furthermore, according to the present invention, it is possible to provide a laminate for packaging materials comprising the heat-sealable laminate.

[0015] Furthermore, according to the present invention, a packaging material made from the laminate for packaging can be provided. [Brief explanation of the drawings]

[0016] [Figure 1] 1 is a cross-sectional schematic view showing one embodiment of a heat-sealable laminate of the present invention. [Figure 2] 1 is a cross-sectional schematic view showing one embodiment of a heat-sealable laminate of the present invention. [Figure 3] 1 is a schematic cross-sectional view showing one embodiment of a laminate for packaging materials of the present invention. [Figure 4] 1 is a schematic cross-sectional view showing one embodiment of a laminate for packaging materials of the present invention. [Figure 5] 1 is a schematic cross-sectional view showing one embodiment of a laminate for packaging materials of the present invention. [Figure 6] 1 is a perspective view showing one embodiment of a packaging material made from the laminate for packaging materials of the present invention. [Figure 7] 1 is a perspective view showing one embodiment of a packaging material made from the laminate for packaging materials of the present invention. DETAILED DESCRIPTION OF THE INVENTION

[0017] (Heat-sealable laminate) As shown in FIG. 1, the heat-sealable laminate 10 of the present invention is characterized by being a co-extruded unstretched resin film comprising a gas barrier resin layer 11, an adhesive resin layer 12, and a polyolefin resin layer 13. In one embodiment, as shown in FIG. 2, the polyolefin resin layer 13 included in the heat-sealable laminate 10 of the present invention includes a first polyolefin resin layer 14 and a second polyolefin resin layer 15.

[0018] In the present invention, the thickness of the gas barrier resin layer is preferably smaller than the thickness of the polyolefin resin layer. By adopting such a configuration, the recyclability of packaging materials formed from a laminate for packaging materials comprising the heat-sealable laminate of the present invention as a heat-sealable layer can be improved. The thickness of the gas barrier resin layer is preferably at least 5 μm smaller than the thickness of the polyolefin resin layer, more preferably at least 10 μm smaller. By making the thickness of the gas barrier resin layer at least 5 μm smaller than the thickness of the polyolefin resin layer, when the heat-sealable laminate of the present invention is used as a heat-sealable layer of a laminate for packaging materials, the recyclability of the laminate for packaging materials can be further improved.

[0019] (Gas barrier resin layer) The gas barrier resin layer contains at least one gas barrier resin, for example, ethylene-vinyl alcohol copolymer (EVOH), polyvinyl alcohol, polyacrylonitrile, polyamides such as nylon 6, nylon 6,6, and polymetaxylylene adipamide (MXD6), polyester, polyurethane, and (meth)acrylic resin, and among these, EVOH is preferred from the viewpoint of oxygen barrier properties and water vapor barrier properties.

[0020] The ethylene content in the EVOH is preferably 20% by mass or more and 60% by mass or less, and more preferably 27% by mass or more and 48% by mass or less. By adjusting the ethylene content of the EVOH to 20% by mass or more, it is possible to improve processability, and by adjusting the ethylene content of the EVOH to 60% by mass or less, it is possible to improve oxygen barrier properties and water vapor barrier properties.

[0021] The content of the gas barrier resin in the gas barrier resin layer is preferably 50% by mass or more, and more preferably 75% by mass or more. By setting the content of the gas barrier resin in the gas barrier resin layer to 50% by mass or more, the oxygen barrier property and water vapor barrier property can be further improved.

[0022] Furthermore, when the heat-sealable laminate of the present invention is used as a heat-seal layer of a laminate for packaging materials, the content of the gas barrier resin in the entire laminate for packaging materials is preferably 20% by mass or less, and more preferably 10% by mass or less. By setting the content of the gas barrier resin in the entire laminate for packaging materials to 20% by mass or less, the recyclability of the laminate for packaging materials to be produced can be improved.

[0023] The gas barrier resin layer may contain additives within the range that does not impair the properties of the present invention, such as crosslinking agents, antioxidants, antiblocking agents, slip agents, UV absorbers, light stabilizers, fillers, reinforcing agents, antistatic agents, compatibilizers, and pigments.

[0024] The thickness of the gas barrier resin layer is preferably 0.5 μm or more and 10 μm or less, and more preferably 1 μm or more and 7 μm or less. By making the thickness of the gas barrier resin layer 0.5 μm or more, it is possible to improve the oxygen barrier property and water vapor barrier property, and by making the thickness of the gas barrier resin layer 10 μm or less, when the heat-sealable laminate of the present invention is used as a heat-sealable layer of a laminate for packaging materials, it is possible to improve the recyclability of the laminate for packaging materials.

[0025] (adhesive resin layer) The adhesive resin layer contains at least one resin material, for example, polyolefin, modified polyolefin, polyester, vinyl resin, polyamide, etc. Among these, polyolefin and modified polyolefin are preferred from the viewpoint of adhesion.

[0026] The adhesive resin layer may contain the above-mentioned additives to the extent that the properties of the present invention are not impaired.

[0027] The thickness of the adhesive resin is preferably 0.5 μm or more and 10 μm or less, and more preferably 1 μm or more and 5 μm or less. By making the thickness of the adhesive resin layer 0.5 μm or more, the adhesion between the gas barrier resin layer and the polyolefin resin layer can be improved. Also, by making the thickness of the adhesive resin layer 10 μm or less, when the heat-sealable laminate of the present invention is used as a heat-sealable layer of a laminate for packaging materials, the recyclability of the laminate for packaging materials can be improved.

[0028] (Polyolefin resin layer) The polyolefin resin layer is made of polyolefin, for example, polyethylene, polypropylene, polymethylpentene, ethylene-propylene copolymer, and propylene-butene copolymer, and among these, polyethylene and polypropylene are preferred from the viewpoint of heat sealability.

[0029] As polyethylene, it has a density of 0.945 g / cm 3 Ultra-high density polyethylene (HDPE), density 0.925~0.945g / cm 3 Medium density polyethylene (MDPE), with a density of 0.925 g / cm 3 Examples of polyethylene include low density polyethylene (LDPE) and linear low density polyethylene (LLDPE).

[0030] The polypropylene may be a homopolymer, a random copolymer, or a block copolymer. A polypropylene homopolymer is a polymer of only propylene, a polypropylene random copolymer is a random copolymer of propylene and an α-olefin other than propylene (e.g., ethylene, butene-1, 4-methyl-1-pentene, etc.), and a polypropylene block copolymer is a copolymer having a polymer block made of propylene and a polymer block made of the above-mentioned α-olefin other than propylene. The polyolefin resin layer is formed from an unstretched polyolefin resin film or by melt extrusion of polyolefin.

[0031] When the polyolefin resin layer is made of polypropylene, a heat seal modifier may be contained to improve heat sealability. The heat seal modifier is not particularly limited as long as it has excellent compatibility with the polyolefin constituting the polyolefin resin layer, and examples thereof include olefin copolymers.

[0032] The thickness of the polyolefin resin layer is preferably 5 μm or more and 100 μm or less, and more preferably 10 μm or more and 50 μm or less. By making the thickness of the polyolefin resin layer 5 μm or more, the heat sealability of the polyolefin resin layer can be improved. Also, by making the thickness of the polyolefin resin layer 100 μm or less, when the heat sealable laminate of the present invention is used as a heat seal layer of a laminate for packaging materials, the recyclability of the laminate for packaging materials can be improved.

[0033] In one embodiment, the polyolefin resin layer may have a multi-layer structure. In particular, when a heat-sealing modifier is added to polypropylene as the polyolefin resin layer, the modifier may migrate (bleed) to the gas barrier resin layer side, so the polyolefin resin layer may be configured as two or more layers, with the heat-sealed side (the innermost layer side of the laminate) being a layer containing a polyolefin resin and a heat-sealing modifier, and the outer layer being a layer made of polypropylene resin. That is, the multilayer structure may be a multilayer structure consisting of a first polyolefin resin layer made of polyolefin and a second polyolefin resin layer made of polyolefin and a heat seal modifier.

[0034] The content of the heat seal modifier in the second polyolefin resin layer is preferably 10% by mass or more and 50% by mass or less, and more preferably 20% by mass or more and 40% by mass or less. By adjusting the content of the heat seal modifier in the second polyolefin resin layer to 10% by mass or more, the heat sealability of the second polyolefin resin layer can be improved. Furthermore, by adjusting the content of the heat seal modifier in the second polyolefin resin layer to 50% by mass or less, when the heat sealable laminate of the present invention is used as a heat seal layer of a laminate for packaging materials, the recyclability of the laminate for packaging materials can be improved.

[0035] When the polyolefin resin layer has the above-mentioned two-layer structure, the thickness of the first polyolefin resin layer is preferably 5 μm or more and 50 μm or less, and more preferably 7 μm or more and 45 μm or less. By making the thickness of the first polyolefin resin layer 5 μm or more, the recyclability and heat sealability of the first polyolefin resin layer of the packaging laminate of the present invention can be improved, and by making the thickness of the first polyolefin resin layer 50 μm or less, the processability of the packaging laminate of the present invention can be improved. The thickness of the second polyolefin resin layer is preferably 5 μm or more and 20 μm or less, and more preferably 7 μm or more and 15 μm or less. By making the thickness of the second polyolefin resin layer 5 μm or more, the heat sealability of the second polyolefin resin layer can be improved. Also, by making the thickness of the second polyolefin resin layer 20 μm or less, the processability can be improved, and when the heat sealable laminate of the present invention is used as a heat seal layer of a laminate for packaging materials, the recyclability of the laminate for packaging materials can be improved.

[0036] The heat-sealable laminate can be produced by co-extrusion film formation of the material constituting the gas barrier resin layer, the material constituting the adhesive resin layer, and the material constituting the polyolefin resin layer by a conventionally known method such as the T-die method or the inflation method.

[0037] (Laminate for packaging materials) As shown in FIG. 3, the laminate 16 for packaging material of the present invention comprises a substrate 17 and the heat-sealable laminate 10, The substrate is characterized in that it is a stretched resin film made of the same polyolefin as that constituting the polyolefin resin layer of the heat-sealable laminate. Normally, resin films made of polyolefins cannot be used as substrates because they are inferior in strength and heat resistance, and are instead used by laminating them with resin films made of polyester, polyamide, etc. Therefore, ordinary packaging materials are made of laminated films in which the substrate and heat seal layer are made of different resin materials. In recent years, along with the growing demand for the creation of a recycling-oriented society, there has been a demand for packaging materials with high recyclability. However, as described above, conventional packaging materials are composed of different resin materials, and because it is difficult to separate each resin material, they are not currently recycled. The present inventors have discovered that polyolefins conventionally used as heat-sealable layers can be used as substrates by forming them into stretched resin films, and that by laminating the substrates with heat-sealable laminates having polyolefin resin layers made of the same polyolefins, a packaging material can be obtained that has sufficient strength and heat resistance as a packaging material and is also highly recyclable.Furthermore, the inventors have discovered that the heat-sealable laminates of the present invention have high oxygen barrier properties and water vapor barrier properties, and can be used as packaging materials that combine barrier properties and recyclability. That is, according to the present invention, it is possible to provide a laminate for packaging material that can realize a packaging material that has the strength and barrier properties required for packaging material and also has excellent recyclability.

[0038] In one embodiment, the laminate for packaging materials 16 of the present invention may further include a vapor-deposited film 18 between the substrate 17 and the heat-sealable laminate 10, as shown in FIG.

[0039] In one embodiment, the laminate for packaging material 16 of the present invention may further include an adhesive layer 19 between the substrate 17 and the vapor-deposited film 18, as shown in FIG.

[0040] Furthermore, in one embodiment of the present invention, the laminate for packaging material 16 of the present invention may have a gas barrier coating film between any of the layers (not shown).

[0041] The content of the same polyolefin in the laminate for packaging material of the present invention is preferably 80% by mass or more, more preferably 90% by mass or more. By making the content of the same polyolefin in the entire laminate for packaging material of the present invention 80% by mass or more, the recyclability of the laminate for packaging material of the present invention can be improved. The content of the same polyolefin in the laminate for packaging materials means the ratio of the content of the same polyolefin to the sum of the contents of the resin materials in the layers constituting the laminate.

[0042] Each layer constituting the laminate for packaging materials will be described below. Note that the heat-sealable laminate has already been described, so a description thereof will be omitted here.

[0043] (base material) The substrate of the laminate for packaging material of the present invention is characterized in that it is a stretched resin film made of polyolefin. The stretched resin film may be a uniaxially stretched resin film or a biaxially stretched resin film.

[0044] The stretching ratio in the machine direction (MD) of the stretched resin film is preferably 2 times or more and 10 times or less, and more preferably 3 times or more and 7 times or less. By stretching the stretched resin film at a stretch ratio in the machine direction (MD) of 2 times or more, the strength and heat resistance of the laminate for packaging materials of the present invention can be improved. Furthermore, the transparency of the substrate can be improved, thereby improving the visibility of an image formed on the surface of the substrate facing the heat-sealable laminate. Meanwhile, the upper limit of the stretch ratio in the machine direction (MD) of the stretched resin film is not particularly limited, but is preferably 10 times or less from the viewpoint of the breaking limit of the stretched resin film.

[0045] The stretching ratio in the transverse direction (TD) of the stretched resin film is preferably 2 times or more and 10 times or less, and more preferably 3 times or more and 7 times or less. By stretching the stretched resin film in the transverse direction (TD) at a stretch ratio of 2 or more, the strength and heat resistance of the packaging laminate of the present invention can be improved. Furthermore, the transparency of the substrate can be improved, thereby improving the visibility of an image formed on the surface of the substrate facing the heat-sealable laminate. The upper limit of the stretch ratio in the transverse direction (TD) of the stretched resin film is not particularly limited, but is preferably 10 or less from the viewpoint of the breaking limit of the stretched resin film.

[0046] The substrate of the laminate for packaging materials of the present invention is made of a polyolefin, and this polyolefin is the same as the polyolefin constituting the polyolefin resin layer of the heat-sealable laminate. By using the same polyolefin for the substrate and the polyolefin resin layer, the recyclability of the laminate for packaging materials can be improved. Examples of such polyolefins include polyethylene, polypropylene, polymethylpentene, ethylene-propylene copolymers, and propylene-butene copolymers, and among these, polyethylene and polypropylene are preferred.

[0047] In one embodiment, the substrate may have a structure including a layer made of high-density polyethylene (hereinafter referred to as high-density polyethylene layer) and a layer made of medium-density polyethylene (hereinafter referred to as medium-density polyethylene layer). By providing a high-density polyethylene layer on the outer side of the substrate, the strength and heat resistance of the laminate for packaging materials of the present invention can be improved, and by providing a medium-density polyethylene layer, the stretchability of the resin film constituting the substrate can be improved.

[0048] For example, it has a structure consisting of a high density polyethylene layer / a medium density polyethylene layer from the outside. By adopting such a configuration, the stretchability of the resin film can be improved. Furthermore, the strength and heat resistance of the laminate for packaging material of the present invention can be improved. In this case, the thickness of the high density polyethylene layer is preferably thinner than the thickness of the medium density polyethylene layer. The ratio of the thickness of the high-density polyethylene layer to the thickness of the medium-density polyethylene layer is preferably 1 / 10 or more and 1 / 1 or less, and more preferably 1 / 5 or more and 1 / 2 or less. By setting the ratio of the thickness of the high-density polyethylene layer to the thickness of the medium-density polyethylene layer to be 1 / 10 or more, the strength and heat resistance of the laminate for packaging materials of the present invention can be improved. Also, by setting the ratio of the thickness of the high-density polyethylene layer to the thickness of the medium-density polyethylene layer to be 1 / 1 or less, the stretchability of the resin film can be improved.

[0049] Alternatively, for example, the film may be configured from the outside to include a high-density polyethylene layer / a medium-density polyethylene layer / a high-density polyethylene layer. By adopting such a configuration, the stretchability of the resin film can be improved. Furthermore, the strength and heat resistance of the laminate for packaging material of the present invention can be improved, and the occurrence of curling in the substrate can be prevented. In this case, the thickness of the high density polyethylene layer is preferably thinner than the thickness of the medium density polyethylene layer. The ratio of the thickness of the high-density polyethylene layer to the thickness of the medium-density polyethylene layer is preferably 1 / 10 or more and 1 / 1 or less, and more preferably 1 / 5 or more and 1 / 2 or less. By setting the ratio of the thickness of the high-density polyethylene layer to the thickness of the medium-density polyethylene layer to be 1 / 10 or more, the strength and heat resistance of the laminate for packaging materials of the present invention can be improved. Also, by setting the ratio of the thickness of the high-density polyethylene layer to the thickness of the medium-density polyethylene layer to be 1 / 1 or less, the stretchability of the resin film can be improved.

[0050] Alternatively, for example, the laminate may be configured from the outside to have a high-density polyethylene layer / medium-density polyethylene layer / low-density polyethylene layer or a linear low-density polyethylene layer / medium-density polyethylene layer / high-density polyethylene layer. By adopting such a configuration, the stretchability of the resin film can be improved. Furthermore, the strength and heat resistance of the laminate for packaging materials of the present invention can be improved, the occurrence of curling in the substrate can be prevented, and the processability of the resin film can be improved. In this case, the thickness of the high density polyethylene layer is preferably thinner than the thickness of the medium density polyethylene layer. The ratio of the thickness of the high-density polyethylene layer to the thickness of the medium-density polyethylene layer is preferably 1 / 10 or more and 1 / 1 or less, and more preferably 1 / 5 or more and 1 / 2 or less. By setting the ratio of the thickness of the high-density polyethylene layer to the thickness of the medium-density polyethylene layer to be 1 / 10 or more, the strength and heat resistance of the laminate for packaging materials of the present invention can be improved. Also, by setting the ratio of the thickness of the high-density polyethylene layer to the thickness of the medium-density polyethylene layer to be 1 / 1 or less, the stretchability of the resin film can be improved. Furthermore, the thickness of the high-density polyethylene layer is preferably thinner than the thickness of the low-density polyethylene layer or the linear low-density polyethylene layer. The ratio of the thickness of the high-density polyethylene layer to the thickness of the low-density polyethylene layer or linear low-density polyethylene layer is preferably 1 / 10 or more and 1 / 1 or less, more preferably 1 / 5 or more and 1 / 2 or less. By setting the ratio of the thickness of the high-density polyethylene layer to the thickness of the low-density polyethylene layer or the linear low-density polyethylene layer to 1 / 10 or more, the heat resistance can be improved. Also, by setting the ratio of the thickness of the high-density polyethylene layer to the thickness of the low-density polyethylene layer or the linear low-density polyethylene layer to 1 / 1 or less, the processability of the resin film can be improved.

[0051] Among the polypropylenes mentioned above, it is preferable to use a homopolymer or a random copolymer, from the viewpoint of improving the transparency of the substrate and improving the visibility of an image formed on the surface of the substrate facing the heat-sealable laminate. When importance is placed on the rigidity and heat resistance of the packaging material, a homopolymer can be used, and when importance is placed on impact resistance, a random copolymer can be used.

[0052] Furthermore, instead of olefin monomers obtained from fossil fuels, biomass-derived olefin monomers may be used as raw materials for obtaining polyolefins. Because such biomass-derived olefin monomers are carbon-neutral materials, they can be used as packaging materials with even less environmental impact. Such biomass-derived polyolefins, such as polyethylene, can be produced by the method described in JP 2013-177531 A. Alternatively, commercially available biomass-derived polyolefins (such as Green PE available from Braskem) may be used.

[0053] Polyolefins recycled through mechanical recycling can also be used. Mechanical recycling generally refers to a method in which recovered polyolefin films are crushed and washed with alkali to remove dirt and foreign matter from the film surface, and then dried at high temperature and reduced pressure for a certain period of time to diffuse and decontaminate any contaminants remaining inside the film, thereby removing the dirt from the polyolefin film and returning it to polyolefin.

[0054] The substrate may have an image formed on its surface. The image may be formed on either side of the substrate, but it is preferred to form the image on the surface of the heat-sealable laminate, since this can prevent contact with the outside air and deterioration over time. The image to be formed is not particularly limited, and may be a character, a pattern, a symbol, or a combination thereof. The image formation can be performed using a conventionally known ink, but is preferably performed using a biomass-derived ink, which allows the laminate of the present invention to be used to produce packaging materials with a lower environmental impact. The method for forming the image is not particularly limited, and examples thereof include conventionally known printing methods such as gravure printing, offset printing, flexographic printing, etc. Among these, flexographic printing is preferred because it can reduce the environmental load.

[0055] The substrate is preferably subjected to a surface treatment, which can improve adhesion to adjacent layers. The surface treatment method is not particularly limited, and examples thereof include physical treatments such as corona discharge treatment, ozone treatment, low-temperature plasma treatment using oxygen gas and / or nitrogen gas, and glow discharge treatment, as well as chemical treatments such as oxidation treatment using chemicals. Alternatively, an anchor coating layer may be formed on the surface of the substrate using a conventionally known anchor coating agent.

[0056] The thickness of the substrate is preferably 5 μm or more and 300 μm or less, and more preferably 7 μm or more and 100 μm or less. By making the thickness of the substrate 5 μm or more, the strength of the packaging laminate of the present invention can be improved, and by making the thickness of the substrate 300 μm or less, the processability of the packaging laminate of the present invention can be improved.

[0057] The substrate can be produced by forming a polyolefin into a film by a T-die method, an inflation method, or the like, and then stretching the film. According to the inflation method, film formation and stretching can be carried out simultaneously.

[0058] When the substrate is produced by the T-die method, the MFR of the polyolefin is preferably 5 g / 10 min or more and 20 g / 10 min or less. By setting the MFR of the polyolefin to 5 g / 10 min or more, the processability of the laminate for packaging materials of the present invention can be improved, and by setting the MFR of the polyolefin to 20 g / 10 min or less, the resin film can be prevented from breaking.

[0059] When the substrate is produced by an inflation method, the MFR of the polyolefin is preferably 0.5 g / 10 min or more and 5 g / 10 min or less. By adjusting the MFR of the polyolefin to 0.5 g / 10 min or more, the processability of the laminate for packaging materials of the present invention can be improved, and by adjusting the MFR of the polyolefin to 5 g / 10 min or less, the film formability can be improved.

[0060] The substrate is not limited to those prepared by the above method, and commercially available substrates may also be used.

[0061] (evaporated film) The laminate for packaging materials of the present invention may further include a vapor-deposited film between the substrate and the heat-sealable laminate. By including a vapor-deposited film, the oxygen barrier property and water vapor barrier property can be further improved.

[0062] Examples of the vapor-deposited film include vapor-deposited films composed of metals such as aluminum, and inorganic oxides such as aluminum oxide, silicon oxide, magnesium oxide, calcium oxide, zirconium oxide, titanium oxide, boron oxide, hafnium oxide, and barium oxide.

[0063] The thickness of the vapor-deposited film is preferably 1 nm or more and 150 nm or less, more preferably 5 nm or more and 60 nm or less, and even more preferably 10 nm or more and 40 nm or less. By making the thickness of the vapor-deposited film 1 nm or more, the oxygen barrier property and water vapor barrier property of the laminate for packaging materials of the present invention can be further improved. Furthermore, by setting the thickness of the vapor-deposited film to 150 nm or less, it is possible to prevent cracks from occurring in the vapor-deposited film and improve the recyclability of the laminate for packaging materials of the present invention.

[0064] When the vapor-deposited film is an aluminum vapor-deposited film, its OD value is preferably 2 or more and 3.5 or less. This makes it possible to improve the oxygen barrier property and water vapor barrier property while maintaining the productivity of the laminate for packaging materials of the present invention. In the present invention, the OD value can be measured in accordance with JIS-K-7361.

[0065] The vapor-deposited film can be formed using a conventionally known method, for example, physical vapor deposition methods (PVD methods) such as vacuum deposition, sputtering, and ion plating, and chemical vapor deposition methods (CVD methods) such as plasma chemical vapor deposition, thermal chemical vapor deposition, and photochemical vapor deposition.

[0066] Also, for example, a composite film consisting of two or more layers of vapor-deposited films of different inorganic oxides can be formed and used by combining physical vapor deposition and chemical vapor deposition. The degree of vacuum in the deposition chamber is 10 -2 ~10 -8 After oxygen is introduced, the pressure is preferably about 10 -1 ~10 -6 A pressure of about mbar is preferred. The amount of oxygen introduced varies depending on the size of the deposition machine. An inert gas such as argon gas, helium gas, or nitrogen gas may be used as a carrier gas for the oxygen introduced, provided that this does not cause any problems. The film transport speed can be about 10 to 800 m / min.

[0067] The surface of the deposited film is preferably subjected to the above-mentioned surface treatment, which can improve adhesion to adjacent layers.

[0068] (Adhesive layer) The laminate for packaging materials of the present invention may be provided with an adhesive layer in order to improve adhesion between the surface on which the vapor-deposited film is provided and the surface to which the vapor-deposited film is to be adhered (adherent surface). That is, when a vapor-deposited film is provided on the surface of a substrate, an adhesive layer can be provided between the vapor-deposited film and the heat-sealable layer, and when a vapor-deposited film is provided on the surface of a gas-barrier resin layer of a heat-sealable laminate, an adhesive layer can be provided between the vapor-deposited film and the substrate.

[0069] The adhesive layer contains at least one adhesive, and the adhesive may be a one-component curing type, a two-component curing type, or a non-curing type. The adhesive may be a solvent-free adhesive or a solvent-based adhesive, but from the viewpoint of environmental load, a solvent-free adhesive is preferably used. Examples of solvent-free adhesives include polyether adhesives, polyester adhesives, silicone adhesives, epoxy adhesives, and urethane adhesives, and among these, two-component curing urethane adhesives can be preferably used. Examples of solvent-based adhesives include rubber-based adhesives, vinyl-based adhesives, silicone-based adhesives, epoxy-based adhesives, phenol-based adhesives, and olefin-based adhesives.

[0070] Furthermore, when the laminate for packaging materials of the present invention has an aluminum vapor-deposited film as the vapor-deposited film, it is preferable that the adhesive layer is composed of a cured product of a resin composition containing a polyester polyol, an isocyanate compound, and a phosphoric acid-modified compound. By configuring the adhesive layer in this way, the oxygen barrier property and water vapor barrier property of the laminate for packaging materials of the present invention can be further improved. Furthermore, when a laminate with a vapor-deposited film is applied to a packaging material, a bending load is usually applied to the laminate by a molding machine or the like, which may cause cracks in the aluminum vapor-deposited film. By using the specific adhesive as described above, it is possible to suppress a decrease in the oxygen barrier property and water vapor barrier property even if cracks occur in the aluminum vapor-deposited film.

[0071] The polyester polyol has two or more hydroxyl groups as functional groups in one molecule, and the isocyanate compound has two or more isocyanate groups as functional groups in one molecule. The polyester polyol has, for example, a polyester structure or a polyester polyurethane structure as the main skeleton.

[0072] As a specific example of a resin composition containing a polyester polyol, an isocyanate compound, and a phosphoric acid-modified compound, the PASLIM series sold by DIC Corporation can be used.

[0073] The resin composition may further contain a plate-like inorganic compound, a coupling agent, cyclodextrin and / or a derivative thereof, and the like.

[0074] As polyester polyols having two or more hydroxyl groups in one molecule as functional groups, for example, the following [Example 1] to [Example 3] can be used. [Example 1] Polyester polyol obtained by polycondensation of ortho-oriented polycarboxylic acid or its anhydride with polyhydric alcohol [Example 2] Polyester polyol with a glycerol skeleton [Example 3] Polyester polyol with isocyanuric ring Each polyester polyol will be described below.

[0075] The polyester polyol according to the first example is a polycondensate obtained by polycondensing a polycarboxylic acid component containing at least one or more of orthophthalic acid and its anhydride, and a polyhydric alcohol component containing at least one selected from the group consisting of ethylene glycol, propylene glycol, butylene glycol, neopentyl glycol, and cyclohexanedimethanol. In particular, polyester polyols in which the content of orthophthalic acid and its anhydride relative to the total polycarboxylic acid components is 70 to 100 mass % are preferred.

[0076] The polyester polyol according to the first example essentially contains orthophthalic acid and its anhydride as polycarboxylic acid components, but other polycarboxylic acid components may be copolymerized within a range that does not impair the effects of this embodiment. Specific examples include aliphatic polycarboxylic acids such as succinic acid, adipic acid, azelaic acid, sebacic acid, and dodecanedicarboxylic acid; unsaturated bond-containing polycarboxylic acids such as maleic anhydride, maleic acid, and fumaric acid; alicyclic polycarboxylic acids such as 1,3-cyclopentanedicarboxylic acid and 1,4-cyclohexanedicarboxylic acid; aromatic polycarboxylic acids such as terephthalic acid, isophthalic acid, pyromellitic acid, trimellitic acid, 1,4-naphthalenedicarboxylic acid, 2,5-naphthalenedicarboxylic acid, 2,6-naphthalenedicarboxylic acid, naphthalic acid, biphenyldicarboxylic acid, 1,2-bis(phenoxy)ethane-p,p'-dicarboxylic acid, anhydrides of these dicarboxylic acids, and ester-forming derivatives of these dicarboxylic acids; and polybasic acids such as p-hydroxybenzoic acid, p-(2-hydroxyethoxy)benzoic acid, and ester-forming derivatives of these dihydroxycarboxylic acids. Among these, succinic acid, 1,3-cyclopentanedicarboxylic acid, and isophthalic acid are preferred. Two or more of the above other polycarboxylic acids may be used.

[0077] As a polyester polyol according to a second example, a polyester polyol having a glycerol skeleton represented by general formula (1) can be mentioned. [ka] In general formula (1), R1, R2, and R3 are each independently H (hydrogen atom) or a group represented by the following general formula (2). [ka]

[0078] In formula (2), n represents an integer of 1 to 5, X represents an arylene group selected from the group consisting of 1,2-phenylene groups, 1,2-naphthylene groups, 2,3-naphthylene groups, 2,3-anthraquinonediyl groups, and 2,3-anthracenediyl groups, which may have a substituent, and Y represents an alkylene group having 2 to 6 carbon atoms. However, at least one of R1, R2, and R3 represents a group represented by general formula (2).

[0079] In general formula (1), at least one of R1, R2, and R3 must be a group represented by general formula (2). In particular, it is preferable that all of R1, R2, and R3 are groups represented by general formula (2).

[0080] In addition, the compound may be a mixture of two or more of the following compounds: a compound in which any one of R1, R2, and R3 is a group represented by general formula (2); a compound in which any two of R1, R2, and R3 are groups represented by general formula (2); and a compound in which all of R1, R2, and R3 are groups represented by general formula (2).

[0081] X represents an optionally substituted arylene group selected from the group consisting of a 1,2-phenylene group, a 1,2-naphthylene group, a 2,3-naphthylene group, a 2,3-anthraquinonediyl group, and a 2,3-anthracenediyl group. When X is substituted with a substituent, it may be substituted with one or more substituents, and the substituent is bonded to any carbon atom on X that is different from the free radical. The substituent includes a chloro group, a bromo group, a methyl group, an ethyl group, an i-propyl group, a hydroxyl group, a methoxy group, an ethoxy group, a phenoxy group, a methylthio group, a phenylthio group, a cyano group, a nitro group, an amino group, a phthalimido group, a carboxyl group, a carbamoyl group, an N-ethylcarbamoyl group, a phenyl group, and a naphthyl group.

[0082] In general formula (2), Y represents an alkylene group having 2 to 6 carbon atoms, such as an ethylene group, a propylene group, a butylene group, a neopentylene group, a 1,5-pentylene group, a 3-methyl-1,5-pentylene group, a 1,6-hexylene group, a methylpentylene group, or a dimethylbutylene group. Of these, a propylene group or an ethylene group is preferred, and an ethylene group is most preferred.

[0083] The polyester resin compound having a glycerol skeleton represented by general formula (1) can be synthesized by reacting glycerol, an aromatic polycarboxylic acid or its anhydride in which a carboxylic acid is substituted at the ortho position, and a polyhydric alcohol component as essential components.

[0084] Examples of aromatic polycarboxylic acids or anhydrides in which a carboxylic acid is substituted at the ortho position include orthophthalic acid or anhydride, naphthalene 2,3-dicarboxylic acid or anhydride, naphthalene 1,2-dicarboxylic acid or anhydride, anthraquinone 2,3-dicarboxylic acid or anhydride, and 2,3-anthracenecarboxylic acid or anhydride. These compounds may have a substituent on any carbon atom of the aromatic ring, such as a chloro group, a bromo group, a methyl group, an ethyl group, an i-propyl group, a hydroxyl group, a methoxy group, an ethoxy group, a phenoxy group, a methylthio group, a phenylthio group, a cyano group, a nitro group, an amino group, a phthalimido group, a carboxyl group, a carbamoyl group, an N-ethylcarbamoyl group, a phenyl group, or a naphthyl group.

[0085] Examples of polyhydric alcohol components include alkylene diols having 2 to 6 carbon atoms, such as ethylene glycol, propylene glycol, butylene glycol, neopentyl glycol, 1,5-pentanediol, 3-methyl-1,5-pentanediol, 1,6-hexanediol, methylpentanediol, and dimethylbutanediol.

[0086] The polyester polyol according to the third example is a polyester polyol having an isocyanuric ring represented by the following general formula (3). [ka] In the general formula (3), R1, R2, and R3 each independently represent "-(CH2)n1-OH (wherein n1 represents an integer of 2 to 4)" or a structure of the general formula (4). [ka]

[0087] In general formula (4), n2 represents an integer of 2 to 4, n3 represents an integer of 1 to 5, X represents an arylene group selected from the group consisting of a 1,2-phenylene group, a 1,2-naphthylene group, a 2,3-naphthylene group, a 2,3-anthraquinonediyl group, and a 2,3-anthracenediyl group, which may have a substituent, and Y represents an alkylene group having 2 to 6 carbon atoms. However, at least one of R1, R2, and R3 is a group represented by general formula (4).

[0088] In the general formula (3), the alkylene group represented by -(CH2)n1- may be linear or branched. Among these, n1 is preferably 2 or 3, and most preferably 2.

[0089] In the general formula (4), n2 represents an integer of 2 to 4, and n3 represents an integer of 1 to 5. X represents an arylene group selected from the group consisting of a 1,2-phenylene group, a 1,2-naphthylene group, a 2,3-naphthylene group, a 2,3-anthraquinonediyl group, and a 2,3-anthracenediyl group, which may have a substituent.

[0090] When X is substituted with a substituent, it may be substituted with one or more substituents, and the substituent is bonded to any carbon atom on X that is different from the free radical. The substituent includes a chloro group, a bromo group, a methyl group, an ethyl group, an i-propyl group, a hydroxyl group, a methoxy group, an ethoxy group, a phenoxy group, a methylthio group, a phenylthio group, a cyano group, a nitro group, an amino group, a phthalimido group, a carboxyl group, a carbamoyl group, an N-ethylcarbamoyl group, a phenyl group, and a naphthyl group. The substituent for X is preferably a hydroxyl group, a cyano group, a nitro group, an amino group, a phthalimido group, a carbamoyl group, an N-ethylcarbamoyl group, or a phenyl group, and most preferably a hydroxyl group, a phenoxy group, a cyano group, a nitro group, a phthalimido group, or a phenyl group.

[0091] In general formula (4), Y represents an alkylene group having 2 to 6 carbon atoms, such as an ethylene group, a propylene group, a butylene group, a neopentylene group, a 1,5-pentylene group, a 3-methyl-1,5-pentylene group, a 1,6-hexylene group, a methylpentylene group, or a dimethylbutylene group. Of these, a propylene group or an ethylene group is preferred, and an ethylene group is most preferred.

[0092] In general formula (3), at least one of R1, R2, and R3 is a group represented by general formula (4). In particular, it is preferable that all of R1, R2, and R3 are groups represented by general formula (4).

[0093] In addition, the compound may be a mixture of two or more of the following compounds: a compound in which any one of R1, R2, and R3 is a group represented by general formula (4); a compound in which any two of R1, R2, and R3 are groups represented by general formula (4); and a compound in which all of R1, R2, and R3 are groups represented by general formula (4).

[0094] The polyester polyol having an isocyanuric ring represented by general formula (3) can be synthesized by reacting a triol having an isocyanuric ring, an aromatic polycarboxylic acid or its anhydride in which a carboxylic acid is substituted at the ortho position, and a polyhydric alcohol component as essential components.

[0095] Examples of triols having an isocyanuric ring include alkylene oxide adducts of isocyanuric acid such as 1,3,5-tris(2-hydroxyethyl)isocyanuric acid and 1,3,5-tris(2-hydroxypropyl)isocyanuric acid.

[0096] Examples of aromatic polycarboxylic acids or anhydrides in which a carboxylic acid is substituted at the ortho position include orthophthalic acid or anhydride, naphthalene 2,3-dicarboxylic acid or anhydride, naphthalene 1,2-dicarboxylic acid or anhydride, anthraquinone 2,3-dicarboxylic acid or anhydride, and 2,3-anthracene carboxylic acid or anhydride. These compounds may have a substituent on any carbon atom of the aromatic ring.

[0097] Examples of the substituent include a chloro group, a bromo group, a methyl group, an ethyl group, an i-propyl group, a hydroxyl group, a methoxy group, an ethoxy group, a phenoxy group, a methylthio group, a phenylthio group, a cyano group, a nitro group, an amino group, a phthalimido group, a carboxyl group, a carbamoyl group, an N-ethylcarbamoyl group, a phenyl group, and a naphthyl group.

[0098] The polyhydric alcohol component may be an alkylene diol having 2 to 6 carbon atoms, such as ethylene glycol, propylene glycol, butylene glycol, neopentyl glycol, 1,5-pentanediol, 3-methyl-1,5-pentanediol, 1,6-hexanediol, methylpentanediol, or dimethylbutanediol. Among these, polyester polyol compounds having an isocyanuric ring, which use 1,3,5-tris(2-hydroxyethyl)isocyanuric acid or 1,3,5-tris(2-hydroxypropyl)isocyanuric acid as the triol compound having an isocyanuric ring, orthophthalic anhydride as the aromatic polycarboxylic acid or its anhydride in which the carboxylic acid is substituted at the ortho position, and ethylene glycol as the polyhydric alcohol, are particularly preferred because of their excellent oxygen barrier properties and adhesiveness.

[0099] The isocyanuric ring is highly polar and trifunctional, and can increase the polarity of the entire system and the crosslink density. From these perspectives, it is preferable that the adhesive resin contains 5% by mass or more of the isocyanuric ring based on the total solid content of the adhesive resin.

[0100] The isocyanate compound has two or more isocyanate groups in the molecule. The isocyanate compound may be either aromatic or aliphatic, and may be either a low molecular weight compound or a high molecular weight compound. Furthermore, the isocyanate compound may be a blocked isocyanate compound obtained by addition reaction using a known isocyanate blocking agent by a known, conventional appropriate method. Among these, from the viewpoints of adhesiveness and retort resistance, polyisocyanate compounds having three or more isocyanate groups are preferred, and from the viewpoints of oxygen barrier property and water vapor barrier property, aromatic compounds are preferred.

[0101] Specific examples of the isocyanate compound include tetramethylene diisocyanate, hexamethylene diisocyanate, toluene diisocyanate, diphenylmethane diisocyanate, hydrogenated diphenylmethane diisocyanate, metaxylylene diisocyanate, hydrogenated xylylene diisocyanate, isophorone diisocyanate, and trimers of these isocyanate compounds, as well as adducts, biurets, and allophanates obtained by reacting these isocyanate compounds with low-molecular-weight active hydrogen compounds or alkylene oxide adducts thereof, or high-molecular-weight active hydrogen compounds. Examples of low molecular weight active hydrogen compounds include ethylene glycol, propylene glycol, metaxylylene alcohol, 1,3-bishydroxyethylbenzene, 1,4-bishydroxyethylbenzene, trimethylolpropane, glycerol, pentaerythritol, erythritol, sorbitol, ethylenediamine, monoethanolamine, diethanolamine, triethanolamine, and metaxylylenediamine. Examples of high molecular weight active hydrogen compounds include polymeric active hydrogen compounds of various polyester resins, polyether polyols, and polyamides.

[0102] The phosphoric acid-modified compound is, for example, a compound represented by the following general formula (5) or (6). [ka] In general formula (5), R1, R2, and R3 are groups selected from a hydrogen atom, an alkyl group having 1 to 30 carbon atoms, a (meth)acryloyl group, a phenyl group which may have a substituent, and an alkyl group having 1 to 4 carbon atoms which has a (meth)acryloyloxy group, at least one of which is a hydrogen atom, and n is an integer of 1 to 4. [ka] In the formula, R4 and R5 are groups selected from a hydrogen atom, an alkyl group having 1 to 30 carbon atoms, a (meth)acryloyl group, a phenyl group which may have a substituent, and an alkyl group having 1 to 4 carbon atoms and having a (meth)acryloyloxy group, n is an integer of 1 to 4, x is an integer of 0 to 30, and y is an integer of 0 to 30, except when both x and y are 0.

[0103] More specific examples include phosphoric acid, pyrophosphoric acid, triphosphoric acid, methyl acid phosphate, ethyl acid phosphate, butyl acid phosphate, dibutyl phosphate, 2-ethylhexyl acid phosphate, bis(2-ethylhexyl) phosphate, isododecyl acid phosphate, butoxyethyl acid phosphate, oleyl acid phosphate, tetracosyl acid phosphate, 2-hydroxyethyl methacrylate acid phosphate, and polyoxyethylene alkyl ether phosphate, and one or more of these can be used.

[0104] The content of the phosphoric acid-modified compound in the resin composition is preferably 0.005% by mass or more and 10% by mass or less, and more preferably 0.01% by mass or more and 1% by mass or less. By adjusting the content of the phosphate-modified compound to 0.005% by mass or more, the oxygen barrier property and water vapor barrier property of the laminate for packaging materials of the present invention can be improved, and by adjusting the content of the phosphate-modified compound to 10% by mass or less, the adhesiveness of the adhesive layer can be improved.

[0105] The resin composition containing a polyester polyol, an isocyanate compound, and a phosphoric acid-modified compound may contain a plate-like inorganic compound, which can improve the adhesiveness of the adhesive layer and the flex load resistance of the packaging laminate of the present invention. Examples of the plate-like inorganic compounds include kaolinite-serpentine group clay minerals (halloysite, kaolinite, endelite, dickite, nacrite, antigorite, chrysotile, etc.) and pyrophyllite-talc group (pyrophyllite, talc, keroli, etc.).

[0106] Examples of coupling agents include silane-based coupling agents, titanium-based coupling agents, and aluminum-based coupling agents represented by the following general formula (7). These coupling agents may be used alone or in combination of two or more. [ka]

[0107] Examples of silane coupling agents include vinyltrichlorosilane, vinyltrimethoxysilane, vinyltriethoxysilane, β-(3,4-epoxycyclohexyl)ethyltrimethoxysilane, γ-glycidoxypropyltrimethoxysilane, γ-glycidoxypropylmethyldiethoxysilane, γ-glycidoxypropyltriethoxysilane, γ-methacryloxytrimethoxysilane, γ-methacryloxypropylmethyldimethoxysilane, γ-methacryloxypropyltrimethoxysilane, γ-methacryloxypropylmethyldiethoxysilane, γ-methacryloxypropyltriethoxysilane, N-β( N-beta(aminoethyl)γ-aminopropylmethyldimethoxysilane, N-beta(aminoethyl)γ-aminopropyltrimethoxysilane, N-beta(aminoethyl)γ-aminopropyltriethoxysilane, γ-aminopropyltrimethoxysilane, γ-aminopropyltriethoxysilane, N-phenyl-γ-aminopropyltrimethoxysilane, γ-chloropropyltrimethoxysilane, γ-mercaptopropyltrimethoxysilane, 3-isocyanatopropyltriethoxysilane, 3-acryloxypropyltrimethoxysilane, and 3-triethoxysilyl-N-(1,3-dimethylbutylidene).

[0108] Examples of titanium-based coupling agents include isopropyl triisostearoyl titanate, isopropyl tri(N-aminoethyl-aminoethyl) titanate, isopropyl tridodecylbenzenesulfonyl titanate, isopropyl tris(dioctyl pyrophosphate) titanate, tetraoctyl bis(didodecyl phosphite) titanate, tetraoctyl bis(ditridecyl phosphite) titanate, bis(dioctyl pyrophosphate)oxyacetate titanate, bis(dioctyl pyrophosphate)ethylene titanate, isopropyl trioctainol titanate, isopropyl dimethacryl isostearoyl titanate, isopropyl isostearoyl diacryl titanate, diisostearoyl ethylene titanate, isopropyl tri(dioctyl phosphate) titanate, isopropyl tricumyl phenyl titanate, and dicumyl phenyl oxyacetate titanate.

[0109] Specific examples of aluminum-based coupling agents include acetoalkoxyaluminum diisopropylate, diisopropoxyaluminum ethyl acetoacetate, diisopropoxyaluminum monomethacrylate, isopropoxyaluminum alkyl acetoacetate mono(dioctyl phosphate), aluminum-2-ethylhexanoate oxide trimer, aluminum stearate oxide trimer, and alkyl acetoacetate aluminum oxide trimer.

[0110] The resin composition may contain cyclodextrin and / or a derivative thereof, which can improve the adhesiveness of the adhesive layer and further improve the flex load resistance of the laminate for packaging materials of the present invention. Specifically, for example, cyclodextrin, alkylated cyclodextrin, acetylated cyclodextrin, hydroxyalkylated cyclodextrin, and the like, in which the hydrogen atoms of the hydroxyl groups of the glucose units of cyclodextrin are substituted with other functional groups, can be used. Branched cyclic dextrins can also be used. Furthermore, the cyclodextrin skeleton in cyclodextrin and cyclodextrin derivatives may be any of α-cyclodextrin consisting of six glucose units, β-cyclodextrin consisting of seven glucose units, and γ-cyclodextrin consisting of eight glucose units. These compounds may be used alone or in combination of two or more. These cyclodextrins and / or their derivatives may hereinafter be collectively referred to as dextrin compounds.

[0111] From the viewpoint of compatibility and dispersibility in the resin composition, it is preferable to use a cyclodextrin derivative as the cyclodextrin compound.

[0112] Examples of alkylated cyclodextrins include methyl-α-cyclodextrin, methyl-β-cyclodextrin, and methyl-γ-cyclodextrin. These compounds may be used alone or in combination of two or more.

[0113] Examples of acetylated cyclodextrins include monoacetyl-α-cyclodextrin, monoacetyl-β-cyclodextrin, and monoacetyl-γ-cyclodextrin. These compounds may be used alone or in combination of two or more.

[0114] Examples of hydroxyalkylated cyclodextrins include hydroxypropyl-α-cyclodextrin, hydroxypropyl-β-cyclodextrin, and hydroxypropyl-γ-cyclodextrin. These compounds may be used alone or in combination of two or more.

[0115] The thickness of the adhesive layer is preferably 0.5 μm or more and 6 μm or less, more preferably 0.8 μm or more and 5 μm or less, and even more preferably 1 μm or more and 4.5 μm or less. By making the thickness of the adhesive layer 0.5 μm or more, the adhesiveness of the adhesive layer can be improved. Furthermore, when a cured product of a resin composition containing a polyester polyol, an isocyanate compound, and a phosphoric acid-modified compound is used, the flex load resistance of the laminate for packaging materials can be improved. By setting the thickness of the adhesive layer to 6 μm or less, the processability of the laminate for packaging materials can be improved.

[0116] The adhesive layer can be formed by applying the adhesive to the substrate or the heat-sealable laminate and drying it using a conventionally known method such as direct gravure roll coating, gravure roll coating, kiss coating, reverse roll coating, Fontaine method, and transfer roll coating.

[0117] (Gas barrier coating film) Within the scope that does not impair the properties of the present invention, the laminate for packaging materials of the present invention may have, between any layers, a gas barrier coating film containing at least one resin composition such as a hydrolysate of a metal alkoxide or a hydrolyzed condensate of a metal alkoxide, which is obtained by polycondensing a mixture of a metal alkoxide and a water-soluble polymer by a sol-gel method in the presence of a sol-gel catalyst, water, an organic solvent, etc. This can further improve the oxygen barrier property and water vapor barrier property of the laminate for packaging materials of the present invention. Furthermore, when the vapor-deposited film is made of an inorganic oxide, the gas barrier coating film can be provided adjacent to the vapor-deposited film to effectively prevent cracks from occurring in the vapor-deposited film.

[0118] In one embodiment, the metal alkoxide is represented by the following general formula: R 1 n M(OR 2 ) m (wherein, R 1 , R 2each represents an organic group having 1 to 8 carbon atoms, M represents a metal atom, n represents an integer of 0 or more, m represents an integer of 1 or more, and n+m represents the valence of M.

[0119] As the metal atom M, for example, silicon, zirconium, titanium, aluminum, etc. can be used. Also, R 1 and R 2 Examples of the organic group represented by the formula (I) include alkyl groups such as a methyl group, an ethyl group, an n-propyl group, an i-propyl group, an n-butyl group, and an i-butyl group.

[0120] Examples of metal alkoxides that satisfy the above general formula include tetramethoxysilane (Si(OCH3)4), tetraethoxysilane (mass %) Si(OC2H5)4), tetrapropoxysilane (Si(OC3H7)4), and tetrabutoxysilane (Si(OC4H9)4).

[0121] It is also preferable to use a silane coupling agent together with the metal alkoxide. As the silane coupling agent, known organoalkoxysilanes containing organic reactive groups can be used, but organoalkoxysilanes having epoxy groups are particularly preferred. Examples of organoalkoxysilanes having epoxy groups include γ-glycidoxypropyltrimethoxysilane, γ-glycidoxypropylmethyldiethoxysilane, and β-(3,4-epoxycyclohexyl)ethyltrimethoxysilane.

[0122] Two or more of the above silane coupling agents may be used, and the silane coupling agent is preferably used in an amount of about 1 to 20 parts by mass per 100 parts by mass of the total amount of the alkoxides.

[0123] As the water-soluble polymer, polyvinyl alcohol and ethylene-vinyl alcohol copolymer are preferred, and from the viewpoints of oxygen barrier property, water vapor barrier property, water resistance and weather resistance, it is preferred to use these in combination.

[0124] The content of the water-soluble polymer in the gas barrier coating film is preferably 5 parts by mass or more and 500 parts by mass or less per 100 parts by mass of the metal alkoxide. By adjusting the content of the water-soluble polymer in the gas barrier coating film to 5 parts by mass or more per 100 parts by mass of the metal alkoxide, the oxygen barrier property and water vapor barrier property of the packaging material laminate of the present invention can be further improved. Also, by adjusting the content of the water-soluble polymer in the gas barrier coating film to 500 parts by mass or less per 100 parts by mass of the metal alkoxide, the film formability of the gas barrier coating film can be improved.

[0125] The thickness of the gas barrier coating film is preferably 0.01 μm or more and 100 μm or less, and more preferably 0.1 μm or more and 50 μm or less. By making the thickness of the gas barrier coating film 0.01 μm or more, the oxygen barrier property and water vapor barrier property of the packaging laminate of the present invention can be improved, and when the gas barrier coating film is provided adjacent to a vapor-deposited film made of an inorganic oxide, the occurrence of cracks in the vapor-deposited film can be prevented. Furthermore, by making the thickness of the gas barrier coating film 100 μm or less, the recyclability and processability of the packaging laminate of the present invention can be improved.

[0126] The gas barrier coating film can be formed by applying a composition containing the above-mentioned materials onto a substrate by a conventionally known means such as roll coating using a gravure roll coater or the like, spray coating, spin coating, dipping, brush coating, bar coating, or applicator coating, and then polycondensing the composition by a sol-gel method. The sol-gel catalyst is preferably an acid or an amine compound. As the amine compound, a tertiary amine that is substantially insoluble in water and soluble in an organic solvent is preferred, such as N,N-dimethylbenzylamine, tripropylamine, tributylamine, tripentylamine, etc. Among these, N,N-dimethylbenzylamine is preferred. The sol-gel catalyst is preferably used in the range of 0.01 to 1.0 part by mass, more preferably 0.03 to 0.3 part by mass, per 100 parts by mass of the metal alkoxide. By using a sol-gel catalyst in an amount of 0.01 part by mass or more per 100 parts by mass of metal alkoxide, the catalytic effect can be improved. Furthermore, by using a sol-gel catalyst in an amount of 1.0 part by mass or less per 100 parts by mass of the metal alkoxide, the thickness of the gas barrier coating film formed can be made uniform.

[0127] The composition may further contain an acid, which is used as a catalyst in the sol-gel process, mainly for the hydrolysis of alkoxides, silane coupling agents, and the like. As the acid, mineral acids such as sulfuric acid, hydrochloric acid, nitric acid, etc., and organic acids such as acetic acid, tartaric acid, etc. can be used. The amount of acid used is preferably 0.001 mole or more and 0.05 mole or less based on the total molar amount of the alkoxide and the alkoxide portion (for example, silicate portion) of the silane coupling agent. By using an amount of acid that is 0.001 mole or more relative to the total mole amount of the alkoxide and the alkoxide portion (for example, silicate portion) of the silane coupling agent, the catalytic effect can be improved. Furthermore, by making the amount 0.05 moles or less relative to the total mole amount of the alkoxide and the alkoxide portion (for example, silicate portion) of the silane coupling agent, the thickness of the gas barrier coating film formed can be made uniform.

[0128] The composition preferably contains water in an amount of 0.1 to 100 moles, more preferably 0.8 to 2 moles, per mole of the total molar amount of the alkoxides. By adjusting the water content to 0.1 mole or more per mole of the total molar amount of alkoxides, the oxygen barrier property and water vapor barrier property of the laminate for packaging material of the present invention can be improved. Furthermore, by adjusting the content of water to 100 moles or more per mole of the total molar amount of the alkoxides, the hydrolysis reaction can be carried out quickly.

[0129] The composition may also contain an organic solvent, such as methyl alcohol, ethyl alcohol, n-propyl alcohol, isopropyl alcohol, or n-butanol.

[0130] An embodiment of the method for forming a gas barrier coating film will be described below. First, a composition is prepared by mixing a metal alkoxide, a water-soluble polymer, a sol-gel catalyst, water, an organic solvent, and optionally a silane coupling agent, etc. A polycondensation reaction gradually proceeds in the composition. Next, the composition is applied onto a substrate by the above-mentioned conventionally known method and dried. This drying further promotes the polycondensation reaction of the alkoxide and the water-soluble polymer (and the silane coupling agent, if the composition contains one) to form a composite polymer layer. Finally, the composition is heated at a temperature of 20 to 250°C, preferably 50 to 220°C, for 1 second to 10 minutes to form a gas barrier coating film.

[0131] (packaging material) The packaging material of the present invention is characterized by being composed of the above-mentioned laminate for packaging material. The shape of the packaging material is not particularly limited, and may be a bag-like shape as shown in FIG. In one embodiment, the bag-shaped packaging material can be produced by folding the packaging material laminate in half, overlapping the laminate so that the heat-sealable laminate is on the inside, and heat-sealing the ends. In another embodiment, the bag-shaped packaging material can also be produced by overlapping two sheets of the packaging material laminate so that the heat-sealable laminate faces each other, and heat-sealing the ends thereof. In the figure, the shaded areas represent the heat-sealed areas.

[0132] The heat sealing method is not particularly limited, and can be performed by any known method such as bar sealing, rotary roll sealing, belt sealing, impulse sealing, high frequency sealing, or ultrasonic sealing.

[0133] In one embodiment, the packaging material has a shape like a stand-up pouch having a body and a bottom, as shown in FIG. A stand-up pouch-shaped packaging material can be produced by heat-sealing the above-mentioned laminate for packaging material into a cylindrical shape with the heat-sealable laminate on the inside to form a body, and then folding another laminate for packaging material into a V shape with the heat-sealable laminate on the inside, sandwiching it in from one end of the body, and heat-sealing it to form a bottom.

[0134] The contents filled into the packaging material are not particularly limited, and may be liquid, powder, or gel. The contents may also be food or non-food. After filling the contents, the opening can be heat-sealed to form a package. [Example]

[0135] The present invention will now be described in more detail with reference to examples, but the present invention is not limited to these examples.

[0136] Example 1 The gas barrier resin layer is made of ethylene-vinyl alcohol copolymer (EVOH, manufactured by Kuraray Co., Ltd., trade name: EVAL E171B, density: 1.14 g / cm 3 , melting point: 165 ° C, MFR: 1.7 g / 10 min, ethylene content: 44 mass % The adhesive resin layer is made of polyolefin (manufactured by Mitsui Chemicals, Inc., product name: Admer QF551, density: 0.89 g / cm 3 , melting point: 135°C, MFR: 2.5g / 10min), and polypropylene (manufactured by TPC Corporation, trade name: FL7540L, density: 0.90g / cm) constituting the first polyolefin resin layer. 3 , melting point: 138°C, MFR: 7.0g / 10min) Polypropylene (manufactured by TPC Corporation, trade name: FL7540L, density: 0.90 g / cm) constituting the second polyolefin resin layer 3 , melting point: 138°C, MFR: 7.0 g / 10 min) and a heat seal modifier (manufactured by Mitsui Chemicals, Inc., trade name: Tafmer A-4085S, density: 0.885 g / cm 3 a mixture of polypropylene and heat seal modifier (polypropylene:heat seal modifier=60:40 (by mass)), melting point: 66°C, MFR: 3.6g / 10min), The mixture was co-extruded using a T-die method to produce a heat-sealable laminate having a structure consisting of a gas barrier resin layer (2 μm) / adhesive resin layer (3 μm) / first polyolefin resin layer (15 μm) / second polyolefin resin layer (10 μm).

[0137] On the gas barrier resin layer of the heat-sealable laminate prepared as described above, a 30 nm thick aluminum vapor-deposited film was formed by PVD. The vapor deposition concentration (OD value) of the vapor-deposited film was measured and found to be 3.0.

[0138] As a substrate, a biaxially stretched polypropylene film (manufactured by Toyobo Co., Ltd., trade name: P2108) having a thickness of 25 μm was prepared. An image was formed on one surface of the biaxially stretched polypropylene film by gravure printing using a solvent-based gravure ink (Finart, manufactured by DIC Graphics Corporation).

[0139] The aluminum vapor-deposited film-formed surface of the heat-sealable laminate and the image-formed surface of the substrate were laminated via a two-component curing polyurethane adhesive (manufactured by Rock Paint Co., Ltd., product name: RU-3600 / H-689) to obtain a laminate for packaging material of the present invention. The proportion of the same polyolefin (PP) in the laminate for packaging material thus obtained was 84 mass%.

[0140] Example 2 Except for changing the thickness of the aluminum vapor-deposited film to 20 nm and changing the OD value of the vapor-deposited film to 2.0, a laminate for packaging material of the present invention was produced in the same manner as in Example 1. The proportion of the same polyolefin (PP) in the laminate for packaging material thus obtained was 84 mass%.

[0141] Example 3 A laminate for packaging material of the present invention was produced in the same manner as in Example 1, except that the two-component curing polyurethane adhesive was changed to a two-component curing adhesive containing polyester polyol, an isocyanate compound, and a phosphoric acid-modified compound (manufactured by DIC Corporation, product name: PASLIM VM001 / VM102CP). The proportion of the same polyolefin (PP) in the laminate for packaging material thus obtained was 84% ​​by mass.

[0142] Comparative Example 1 A laminate for packaging materials was obtained in the same manner as in Example 1, except that a 25 μm thick unstretched polypropylene film (manufactured by Toyobo Co., Ltd., product name: P1108) was used as the substrate. The proportion of the same polyolefin (PP) in the laminate for packaging materials thus obtained was 84 mass%.

[0143] Comparative Example 2 Polypropylene (manufactured by TPC Corporation, trade name: FL7540L, density: 0.90 g / cm) constituting the first polyolefin resin layer 3 , melting point: 138°C, MFR: 7.0g / 10min) Polypropylene (manufactured by TPC Corporation, trade name: FL7540L, density: 0.90 g / cm) constituting the second polyolefin resin layer 3 , melting point: 138°C, MFR: 7.0 g / 10 min) and a heat seal modifier (manufactured by Mitsui Chemicals, Inc., trade name: Tafmer A-4085S, density: 0.885 g / cm 3 a mixture of polypropylene and heat seal modifier (polypropylene:heat seal modifier=60:40 (by mass)), melting point: 66°C, MFR: 3.6g / 10min), The mixture was co-extruded by a T-die method to produce a heat-sealable laminate having a structure of a first polyolefin resin layer (20 μm) / a second polyolefin resin layer (10 μm).

[0144] On the first polyolefin resin layer of the heat-sealable laminate prepared as described above, a 30 nm thick aluminum vapor-deposited film was formed by PVD. The vapor deposition concentration (OD value) of the vapor-deposited film was measured and found to be 3.0.

[0145] A 25 μm-thick biaxially stretched polypropylene film (manufactured by Toyobo Co., Ltd., product name: P2108) was prepared as a substrate. An image was formed on one surface of the biaxially stretched polypropylene film by gravure printing using a solvent-based gravure ink (manufactured by DIC Graphics Corporation, Finart).

[0146] The aluminum vapor deposition film-formed surface of the substrate and the image-formed surface of the biaxially stretched polypropylene film were laminated via a two-component curing polyurethane adhesive (manufactured by Rock Paint Co., Ltd., product name: RU-3600 / H-689) to obtain a laminate for packaging material. The proportion of the same polyolefin (PP) in the thus obtained laminate for packaging material was 88 mass%.

[0147] Comparative Example 3 A laminate for packaging material was obtained in the same manner as in Example 1, except that a biaxially stretched polyester film having a thickness of 12 μm (manufactured by Toyobo Co., Ltd., product name: E5100) was used as the substrate. The proportion of the same polyolefin (PP) in the laminate for packaging material thus obtained was 53 mass%.

[0148] <<Recyclability evaluation>> The recyclability of the laminates for packaging materials obtained in the above Examples and Comparative Examples was evaluated based on the following evaluation criteria. The evaluation results are summarized in Table 1. (Evaluation criteria) ◯: The content of the same polyolefin in the laminate for packaging material was 80% by mass or more. ×: The content of the same polyolefin in the laminate for packaging material was less than 80 mass %.

[0149] <<Strength evaluation>> The laminates for packaging materials produced in the above Examples and Comparative Examples were measured for strength when pierced with a needle having a diameter of 0.5 mm using a tensile tester (manufactured by Orientec Co., Ltd., product name: RTC-1310A). The piercing speed was set to 50 mm / min. The measurement results are summarized in Table 1.

[0150] <<Heat resistance evaluation>> Two test pieces each measuring 80 mm long x 80 mm wide were prepared from the laminates for packaging materials obtained in the above Examples and Comparative Examples. The two test pieces were overlapped with the second polyolefin resin layers facing each other, and three sides were heat-sealed at 150°C to prepare a small pouch-shaped packaging material. The produced packaging materials were visually observed, and the heat resistance of the laminates for packaging materials was evaluated based on the following evaluation criteria. The evaluation results are summarized in Table 1. (Evaluation criteria) ◯: No wrinkles or the like were observed on the surface of the packaging material, and no adhesion to the heat seal bar was observed. ×: Wrinkles or the like were observed on the surface of the packaging material, and adhesion to the heat seal bar was observed, making it impossible to make a bag.

[0151] <<Printability evaluation>> In the above Examples and Comparative Examples, the images formed on the substrates were visually observed, and their printability was evaluated based on the following evaluation criteria. The evaluation results are summarized in Table 1. (Evaluation criteria) ◯: The dimensional stability during printing was good, and a good image was formed without rubbing, bleeding, or the like. ×: The film expanded or contracted during printing, causing rubbing or bleeding in the formed image.

[0152] <<Oxygen barrier evaluation>> The laminates for packaging materials obtained in the above Examples and Comparative Examples were cut into A4 size pieces, and the oxygen permeability (cc / m) was measured using OXTRAN 2 / 20 manufactured by MOCON, USA, at 23°C and a relative humidity of 90%. 2 The measurement results are summarized in Table 1.

[0153] <<Water vapor barrier property evaluation>> The laminates obtained in the above Examples and Comparative Examples were cut into A4 size pieces, and the water vapor permeability (g / m) was measured using a PERMATRAN 3 / 31 manufactured by MOCON, USA, under an environment of 40°C and a relative humidity of 90%. 2 The measurement results are summarized in Table 1.

[0154] <Bending load resistance evaluation> The laminate for packaging material obtained above was subjected to a bending load (stroke: 155 mm, bending motion: 440°) five times in accordance with ASTM F 392 using a Gelbo Flex Tester (Tester Sangyo Co., Ltd., product name: BE1006BE). After the bending load, the oxygen permeability and water vapor permeability of the laminate were measured. The measurement results are summarized in Table 1.

[0155] <<Heat sealability test>> The laminates for packaging materials obtained in the above Examples and Comparative Examples were cut into 10 cm x 10 cm samples. These samples were folded in half with the second polyolefin resin layer on the inside, and then heated to 140°C and a pressure of 1 kgf / cm. 2 An area of ​​1 cm x 10 cm was heat-sealed under the conditions of 1 second, 1 minute, 1 minute. The heat-sealed sample pieces were cut into 15 mm wide strips, and both ends that were not heat-sealed were clamped in a tensile tester to measure the peel strength (N / 15 mm) at a speed of 300 mm / min and a load range of 50 N. The measurement results are summarized in Table 1. The laminate for packaging materials obtained in Comparative Example 1 stuck to the heat seal bar, making it impossible to measure the peel strength, and was therefore marked "-".

[0156] [Table 1] [Explanation of symbols]

[0157] 10: heat-sealable laminate, 11: gas-barrier laminate, 12: adhesive resin layer, 13: polyolefin resin layer, 14: first polyolefin resin layer, 15: second polyolefin resin layer, 16: laminate for packaging material, 17: substrate, 18: vapor-deposited film, 19: adhesive layer

Claims

1. A gas barrier resin layer, an adhesive resin layer, and a polyolefin resin layer are provided, A heat-sealable laminate, characterized in that the gas barrier resin layer, the adhesive resin layer and the polyolefin resin layer are co-extruded unstretched resin films.

2. The heat-sealable laminate according to claim 1, wherein the gas barrier resin layer contains an ethylene-vinyl alcohol copolymer.

3. A substrate and the heat-sealable laminate according to claim 1 or 2, the substrate is a stretched resin film made of the polyolefin, the polyolefin constituting the polyolefin resin layer and the polyolefin constituting the substrate are the same polyolefin, A laminate for packaging materials, wherein the thickness of the gas barrier resin layer is smaller than the thickness of the polyolefin resin layer.

4. The laminate for packaging materials according to claim 3 , further comprising a vapor-deposited film between the substrate and the heat-sealable laminate.

5. The laminate for packaging materials according to claim 3 or 4, further comprising an adhesive layer between the substrate and the vapor-deposited film.

6. the vapor-deposited film is an aluminum vapor-deposited film, The laminate for packaging materials according to claim 5 , wherein the adhesive layer comprises a cured product of a resin composition containing a polyester polyol, an isocyanate compound, and a phosphoric acid-modified compound.

7. The laminate according to any one of claims 3 to 6, wherein the content of the polyolefin in the entire laminate for packaging materials is 80 mass% or more.

8. A packaging material comprising the laminate for packaging material according to any one of claims 3 to 7.

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