Compositions, paint compositions and articles
A solvent mixture of parachlorobenzotrifluoride and a low-boiling solvent, combined with a fluorine-containing copolymer, addresses the film-forming challenges in paint compositions, providing coatings with improved solubility, weather resistance, and solvent resistance.
Patent Information
- Authority / Receiving Office
- JP · JP
- Patent Type
- Applications
- Current Assignee / Owner
- Filing Date
- 2025-09-22
- Publication Date
- 2026-04-09
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
Existing paint compositions using fluorine-containing copolymers and parachlorobenzotrifluoride face challenges in achieving good film-forming properties due to issues with resin solubility and solvent evaporation rates, leading to inadequate coating performance.
A composition comprising a solvent mixture of parachlorobenzotrifluoride and a solvent with a boiling point of 100°C or less, combined with a fluorine-containing copolymer containing specific structural units, is formulated to improve solubility and film-forming properties, with a mass ratio of 50/50 to 100/0 for the solvents and a fluorine-containing copolymer content of 1 to 85% by mass.
The composition achieves improved solubility and film-forming properties, resulting in coatings with enhanced weather resistance, solvent resistance, and suitable film thickness, suitable for applications requiring durable coatings.
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Abstract
Description
Technical Field
[0001] The present disclosure relates to a composition, a coating composition, and an article.
Background Art
[0002] Paints containing a fluorine-containing copolymer are used in many fields because they have excellent properties such as weather resistance, stain resistance, water resistance, and solvent resistance. In such paints, in recent years, the use of a solvent mainly composed of parachlorobenzotrifluoride has been considered.
[0003] Patent Document 1 describes a coating composition in which a specific fluororesin is combined with a solvent made of parachlorobenzotrifluoride in part.
Prior Art Documents
Patent Documents
[0004]
Patent Document 1
Summary of the Invention
Problems to be Solved by the Invention
[0005] An object of the present disclosure is to provide a composition containing a fluorine-containing copolymer that can correspond to a coating composition using parachlorobenzotrifluoride.
Means for Solving the Problems
[0006] The present disclosure is a composition containing a solvent (A) and a fluorine-containing copolymer (B), wherein the solvent (A) is parachlorobenzotrifluoride (a1), or a mixed solvent of parachlorobenzotrifluoride (a1) and a solvent (a2) having a boiling point of 100°C or lower, The ratio (by mass) of (a1) / (a2) in the solvent (A) is 50 / 50 to 100 / 0 (excluding 50 / 50). The fluorine-containing copolymer (B) is Structural units (b1) derived from fluoroolefins, and The structural unit (b2) comprises at least one selected from the group consisting of vinyl esters, vinyl ethers, allyl ethers, and hydroxyl group-containing unsaturated compounds. This is a composition characterized by the following features.
[0007] The solvent (a2) having a boiling point of 100°C or less is preferably at least one selected from the group consisting of t-butylacetic acid, dimethyl carbonate, methyl acetate, and acetone. In the above composition, it is preferable that the mass ratio (B) / (A) of the fluorine-containing copolymer (B) to the solvent (A) is 75 / 25 to 10 / 90. The structural unit (b1) derived from the above fluoroolefin is preferably a structural unit derived from at least one selected from the group consisting of tetrafluoroethylene and chlorotrifluoroethylene. The structural unit (b1) derived from the above fluoroolefin is preferably a structural unit derived from tetrafluoroethylene.
[0008] The structural unit (b2) is preferably a structural unit derived from vinyl ester. The compositions of this disclosure may further contain pigments. The solvent (a2) having a boiling point of 100°C or less is an organic solvent having a boiling point of 80°C or more and 100°C or less. The mass ratio (B) / (A) of the fluorine-containing copolymer (B) to the solvent (A) is 35 / 65 to 15 / 85. The structural unit (b1) derived from the fluoroolefin is a structural unit derived from at least one selected from the group consisting of tetrafluoroethylene and chlorotrifluoroethylene. The structural unit (b2) is preferably a structural unit derived from at least one selected from the group consisting of hydroxyl-free vinyl esters and hydroxyl-free vinyl ethers, as well as a structural unit derived from a hydroxyl-containing vinyl ether. This disclosure also relates to a paint composition comprising the above composition. This disclosure also includes articles painted with the above composition. [Effects of the Invention]
[0009] The compositions disclosed herein, by combining a fluorine-containing copolymer and parachlorobenzotrifluoride, can provide coatings with suitable performance. [Modes for carrying out the invention]
[0010] The details of this disclosure are described below. This disclosure relates to a composition containing a specific solvent (A) and a fluorine-containing copolymer (B). This disclosure provides a coating composition using the specific solvent (A) that can effectively dissolve a resin and form a coating film.
[0011] The use of parachlorobenzotrifluoride as a solvent in the paint and coatings industry has been increasing in recent years. Furthermore, studies are being conducted on the combined use of such solvents with other solvents.
[0012] In paint compositions using fluorine-based resins, there was a problem in that it became difficult to obtain good film-forming properties when such solvents were used. Due to factors such as the resin's solubility and the evaporation rate of the solvent during film formation, a good film was not formed, and sufficient coating performance could not be obtained.
[0013] This disclosure relates to a composition that improves upon these aspects and provides a paint composition with good solubility and film-forming properties when a solvent containing part or all of parachlorobenzotrifluoride (a1) is used.
[0014] Further, the composition of the present disclosure may be sold as a composition containing a solvent (A) and a fluorine-containing copolymer (B). However, the fluorine-containing copolymer (B) may be sold in a solid state, and at the painting site, the solvent (A) may be added and mixed for use. By using such a composition, it is preferable in terms of reducing the energy required for transporting the product. On the other hand, good dissolution performance is required so that the polymer can be easily dissolved in the solvent at the painting site. Each component contained in the composition of the present disclosure will be described in detail below.
[0015] (Solvent (A)) The composition of the present disclosure is a mixed solvent of parachlorobenzotrifluoride (a1) or a mixed solvent of parachlorobenzotrifluoride (a1) and a solvent (a2) having a boiling point of 100°C or lower, and the ratio (mass ratio) of (a1) / (a2) in the solvent (A) is 50 / 50 to 100 / 0 (excluding 50 / 50). In one aspect, only parachlorobenzotrifluoride (a1) may be used as the solvent (A) ((a1) / (a2)=100 / 0). Alternatively, in another aspect, as the solvent (A), a mixed solvent of parachlorobenzotrifluoride (a1) and a solvent (a2) having a boiling point of 100°C or lower (the ratio (mass ratio) of (a1) / (a2) in the mixed solvent is more than 50 / 50 and less than 100 / 0) may be used.
[0016] In recent years, parachlorobenzotrifluoride (a1), which is widely used as a solvent, may be used as an essential solvent component, and if necessary, a solvent (a2) having a boiling point of 100°C or lower may be added thereto at a certain ratio.
[0017] (Parachlorobenzotrifluoride (a1)) Parachlorobenzotrifluoride (a1) is a known compound used as a solvent and is a commercially available compound. In the composition of the present disclosure, commercially available products can also be used. The present disclosure is a composition that can obtain suitable effects even when a solvent mainly composed of parachlorobenzotrifluoride (a1) is used.
[0018] (Solvents with a boiling point of 100°C or less (a2)) In this disclosure, the solvent may contain only parachlorobenzotrifluoride (a1), or it may be a mixed solvent containing a predetermined proportion of a solvent (a2) having a boiling point of 100°C or less.
[0019] Such solvents are not particularly limited and can be general ones used in fields such as paints. Organic solvents are preferred as solvents (a2) with a boiling point of 100°C or lower. Specifically, examples include t-butylacetic acid, dimethyl carbonate, methyl acetate, and acetone, with t-butylacetic acid being more preferred. Two or more of these may be used in combination.
[0020] The boiling point of solvent (a2) is preferably 100°C or lower. The lower limit of the boiling point of solvent (a2) is not particularly limited, but may be, for example, 50°C or higher, or 80°C or higher.
[0021] The inclusion of a solvent (a2) with a boiling point of 100°C or lower allows for adjustment of the evaporation rate during painting. This is preferable because it allows for increasing the amount of (a2) if the evaporation rate needs to be increased.
[0022] When using the solvent (a2) with a boiling point of 100°C or lower, the ratio (mass ratio) of (a1) / (a2) in the solvent is preferably 50 / 50 to 100 / 0 (excluding 50 / 50). When (a2) is blended in a quantity not exceeding 50 / 50, it is preferable because it improves paint workability and allows for the formation of a good coating film. It is also acceptable to omit the solvent (a2) with a boiling point of 100°C or lower entirely.
[0023] The lower limit of the content of parachlorobenzotrifluoride (a1) in the (a1) / (a2) ratio in the above solvent is preferably 55, more preferably 60, and even more preferably 65. In other words, when solvent (A) is a mixed solvent, the content of parachlorobenzotrifluoride (a1) is more than 50% by mass, preferably 55% by mass or more, more preferably 60% by mass or more, and even more preferably 65% by mass or more, based on the total mass of parachlorobenzotrifluoride (a1) and solvent (a2). When solvent (A) is a mixed solvent, the content of parachlorobenzotrifluoride (a1) is less than 100% by mass, preferably 95% by mass or less, and more preferably 90% by mass or less, based on the total mass of parachlorobenzotrifluoride (a1) and solvent (a2).
[0024] The compositions of this disclosure may contain solvents other than the solvents (a1) and (a2) described above. The content of the other solvents is preferably 20% by mass or less of the total amount of solvent. The solvents contained in the composition greatly affect the coating performance. Therefore, when using other solvents, it is preferable to keep the amount within a range that does not impair the performance of the compositions of this disclosure. The compositions may also contain no other solvents at all.
[0025] The composition of this disclosure preferably contains the solvent (A) in an amount of 15 to 75% by mass relative to the total amount of the composition. By keeping the amount within this range, it is possible to obtain the effect of having excellent coating properties and forming a coating film of an appropriate thickness. The lower limit of the above blending amount is more preferably 20% by mass, even more preferably 30% by mass, particularly preferably 40% by mass, and most preferably 50% by mass. The upper limit of the above blending amount is more preferably 70% by mass, and even more preferably 68% by mass.
[0026] (Fluorine-containing copolymer (B)) The compositions of this disclosure contain a fluorine-containing copolymer (B). The fluorine-containing copolymer (B) has excellent properties such as weather resistance and solvent resistance, and this disclosure relates to compositions that can exhibit the properties of such a fluorine-containing copolymer.
[0027] The fluorine-containing polymer (B) of this disclosure has a structural unit (b1) derived from a fluoroolefin and a structural unit (b2) derived from at least one monomer (e.g., one, two, three, four, or five) selected from the group consisting of vinyl esters, vinyl ethers, allyl ethers, and hydroxyl group-containing unsaturated compounds. Such a polymer is preferable because it can be easily dissolved in the solvent (A) described above.
[0028] The structural unit (b1) derived from fluoroolefins refers to a structure derived from an unsaturated compound containing a fluorine atom. Specifically, examples include tetrafluoroethylene, chlorotrifluoroethylene, trifluoroethylene, vinylidene fluoride, hexafluoropropylene, and pentafluoropropylene, which can be appropriately selected depending on the properties required for the coating film and the combination with copolymer components. In addition, one or more of these fluoroolefins can be used. Among these, it is preferable to use structural units derived from at least one monomer (e.g., one or two) selected from the group consisting of tetrafluoroethylene and chlorotrifluoroethylene, and it is more preferable to use structural units derived from tetrafluoroethylene.
[0029] In addition to the structural units (b1) derived from the fluoroolefin, the above-mentioned fluorine-containing copolymer (B) also contains structural units (b2) selected from at least one of the group consisting of vinyl esters, vinyl ethers, allyl ethers, and hydroxyl group-containing unsaturated compounds, in order to lower the melting point and softening point of the fluorine-containing copolymer, further improve paintability, and impart appropriate physical properties such as hardness, flexibility, and gloss to the coating film.
[0030] The following are specific examples of materials that can be used as vinyl esters, vinyl ethers, allyl ethers, and hydroxyl-containing unsaturated compounds. Note that vinyl esters, vinyl ethers, and allyl ethers may each be hydroxyl-free compared to hydroxyl-containing unsaturated compounds. Examples of the vinyl ethers mentioned above include alkyl vinyl ethers, and more specifically, ethyl vinyl ether, propyl vinyl ether, butyl vinyl ether, isobutyl vinyl ether, cyclohexyl vinyl ether, and the like. The alkyl group of the alkyl vinyl ether may be linear or cyclic. Examples of the vinyl esters mentioned above include alkyl vinyl esters (esters of alkyl carboxylic acid and vinyl alcohol), and more specifically, vinyl acetate, vinyl propionate, vinyl butyrate, vinyl isobutyrate, vinyl valerate, vinyl cyclohexanecarboxylate, vinyl benzoate, p-t-butylbenzoate, vinyl versatate, and vinyl neononanoate esters. Examples of the allyl ethers mentioned above include alkyl allyl ethers, and more specifically, ethyl allyl ether, propyl allyl ether, butyl allyl ether, isobutyl allyl ether, cyclohexyl allyl ether, and the like. The alkyl group of the alkyl allyl ether may be linear or cyclic. Examples of the hydroxyl group-containing monomers mentioned above include vinyl monomers having hydroxyl groups. More specifically, examples include hydroxyalkyl vinyl ethers such as hydroxyethyl vinyl ether, hydroxypropyl vinyl ether, 4-hydroxybutyl vinyl ether, hydroxyisobutyl vinyl ether, and hydroxycyclohexyl vinyl ether; esters of hydroxyalkyl carboxylic acids with vinyl alcohols such as vinyl hydroxyacetate, vinyl hydroxypropioate, vinyl hydroxybutyrate, vinyl hydroxyvalerate, vinyl hydroxyisobutyrate, and vinyl hydroxycyclohexanecarboxylate; hydroxyalkyl allyl ethers such as hydroxyethyl allyl ether, hydroxypropyl allyl ether, hydroxybutyl allyl ether, hydroxyisobutyl allyl ether, and hydroxycyclohexyl allyl ether; hydroxyalkyl allyl esters such as hydroxyethyl allyl ester, hydroxypropyl allyl ester, hydroxybutyl allyl ester, hydroxyisobutyl allyl ester, and hydroxycyclohexyl allyl ester; hydroxyalkyl esters of acrylic acid or methacrylic acid such as 2-hydroxyethyl acrylate, hydroxypropyl acrylate, 2-hydroxyethyl methacrylate, and hydroxypropyl methacrylate; and one or more of these partially fluorine-substituted compounds.
[0031] The structural unit (b2) is preferably derived from a vinyl ester, and more preferably from vinyl benzoate, vinyl versatate, or vinyl neononanoate ester. The structural unit (b2) may also preferably consist of a structural unit derived from at least one monomer selected from the group consisting of vinyl esters (e.g., hydroxyl-free vinyl esters) and vinyl ethers (e.g., hydroxyl-free vinyl ethers), and a structural unit derived from a hydroxyl-containing unsaturated compound.
[0032] The above-mentioned fluorine-containing polymer (B) may have constituent units derived from monomers other than those described above, to the extent that it does not impair the purpose of this disclosure. Examples of other monomers include constituent units based on monomers having carboxyl groups.
[0033] Examples of monomers having the carboxyl group mentioned above include α,β-unsaturated carboxylic acids such as acrylic acid, methacrylic acid, itaconic acid, succinic acid, succinic anhydride, fumaric acid, fumaric anhydride, crotonic acid, maleic acid, and maleic anhydride, as well as fluorine-substituted monomers such as perfluorobutenoic acid.
[0034] Other monomers include acrylic esters and allyl ethers. Examples of the above-mentioned acrylic esters include methyl (meth)acrylate, ethyl (meth)acrylate, propyl (meth)acrylate, (iso)butyl (meth)acrylate, and 2-ethylhexyl (meth)acrylate. Examples of the allyl ethers mentioned above include ethyl allyl ether, propyl allyl ether, butyl allyl ether, isobutyl allyl ether, and cyclohexyl allyl ether. One or more of these may be used.
[0035] In the above-mentioned fluorine-containing copolymer (B), the structural units (b1) derived from fluoroolefins are preferably 1 to 60% of the total polymer units constituting the polymer. By keeping the amount within this range, a composition with excellent weather resistance and solvent resistance can be obtained. The lower limit of the above-mentioned amount is more preferably 30% by mass, and even more preferably 40% by mass. The upper limit of the above-mentioned amount is more preferably 60% by mass, and even more preferably 50% by mass.
[0036] In the above fluorine-containing copolymer (B), it is preferable that structural units (b2) derived from at least one selected from the group consisting of vinyl esters, vinyl ethers, allyl ethers, and hydroxyl group-containing unsaturated compounds constitute 1 to 60% by mass of the total polymerization units constituting the polymer. By keeping it within this range, a composition with excellent solvent solubility and further excellent pigment dispersibility can be obtained. The lower limit of the above blending amount is more preferably 5% by mass, and even more preferably 10% by mass. The upper limit of the above blending amount is more preferably 60% by mass, and even more preferably 55% by mass.
[0037] If the above-mentioned fluorine-containing copolymer (B) has hydroxyl groups, the hydroxyl value is preferably 10 to 200. In particular, when used in combination with a curing agent, it is especially preferable to have the value within this range in order to allow the reaction with the curing agent to proceed favorably. The lower limit of the above-mentioned hydroxyl value is more preferably 20, and even more preferably 30. The upper limit of the above-mentioned hydroxyl value is more preferably 170, and even more preferably 140.
[0038] If the above fluorine-containing copolymer (B) has carboxyl groups, the acid value of the fluorine-containing copolymer (B) is preferably 1 to 60 mgKOH / g. Having such an acid value is preferable in that it effectively suppresses the viscosity increase of the composition. The lower limit of the above acid value is more preferably 2 mgKOH / g, and even more preferably 3 mgKOH / g. The upper limit of the above acid value is more preferably 50 mgKOH / g, and even more preferably 40 mgKOH / g. If the copolymer has structural units based on monomers having carboxyl groups, the content of structural units based on monomers having carboxyl groups is preferably 0.1 mol% or more, and more preferably 0.5 mol% or more, relative to the total amount of structural units constituting the fluorine-containing copolymer (B). Furthermore, the content of structural units based on monomers having carboxyl groups is preferably 10 mol% or less, and more preferably 5 mol% or less, relative to the total amount of structural units constituting the fluorine-containing copolymer (B). In terms of improving the dispersibility of the pigment and the stability of the composition, it is preferable that the content of constituent units based on monomers having carboxyl groups be within the above range.
[0039] If the fluorine-containing polymer (B) has constituent units other than (b1) and (b2) above, it is preferable that the monomer is present in a proportion of less than 10% by mass.
[0040] The composition of this disclosure preferably contains the above-mentioned fluorine-containing polymer (B) in an amount of 1 to 85% by mass of the total amount of the composition. By keeping the amount within this range, the effect of forming a coating film with weather resistance, solvent solubility, paintability, and hardness can be obtained. The lower limit of the above-mentioned amount is more preferably 5% by mass, and even more preferably 10% by mass. The upper limit of the above-mentioned amount is more preferably 75% by mass, even more preferably 50% by mass, particularly preferably 40% by mass, and most preferably 30% by mass.
[0041] The composition of this disclosure preferably has a mass ratio (B) / (A) of 75 / 25 to 5 / 95 of fluorine-containing copolymer (B) to solvent (A). The lower limit of the above mass ratio is more preferably 10 / 90, and even more preferably 15 / 85. The upper limit of the above blending amount is more preferably 65 / 35, even more preferably 50 / 50, and particularly preferably 35 / 65. The content of fluorine-containing copolymer (B) is preferably 5% by mass or more, more preferably 10% by mass or more, and even more preferably 15% by mass or more, based on the total mass of solvent (A) and fluorine-containing copolymer (B). The content of fluorine-containing copolymer (B) is preferably 75% by mass or less, more preferably 65% by mass or less, and even more preferably 50% by mass or less, based on the total mass of solvent (A) and fluorine-containing copolymer (B).
[0042] (Other ingredients) The compositions of this disclosure may contain other components as needed. Other components that can be incorporated into the compositions of this disclosure are not limited to, but include, for example, paint additives such as curing agents, curing catalysts, pigments, pigment dispersants, thickeners, leveling agents, defoaming agents, film-forming aids, ultraviolet absorbers, HALS, matting agents, fillers, colloidal silica, antifungal agents, silane coupling agents, anti-skinning agents, antioxidants, flame retardants, anti-sagging agents, antistatic agents, rust inhibitors, water-soluble resins (such as polyvinyl alcohol and polyethylene oxide), preservatives, and antifreeze agents.
[0043] (Hardening agent) As described above, the compositions of this disclosure may contain a curing agent, or they may consist of hydroxyl group-containing polymers as constituent units. In this case, the curing reaction may be caused by these hydroxyl groups.
[0044] The curing agents that can be used in the compositions of this disclosure are not particularly limited and include, for example, polyisocyanate compounds, amino resins, and silicate compounds. Examples of polyisocyanate compounds include, but are not limited to, 2,4-tolylene diisocyanate, diphenylmethane-4,4'-diisocyanate, xylylene diisocyanate, isophorone diisocyanate, lysine methyl ester diisocyanate, methylcyclohexyl diisocyanate, trimethylhexamethylene diisocyanate, hexamethylene diisocyanate, n-pentane-1,4-diisocyanate, trimers thereof, adducts, biurets, and isocyanurates thereof, polymers thereof having two or more isocyanate groups, and blocked isocyanates. Hexamethylene diisocyanate is preferred as the polyisocyanate compound. Examples of the polyisocyanate compounds mentioned above include Desmodur N3300 (manufactured by Covestro), Desmodur N3900 (manufactured by Covestro), and Duranate TPA-100 (manufactured by Asahi Kasei Corporation).
[0045] The composition of this disclosure preferably contains the curing agent in an amount of 1 to 10% by mass relative to the total amount of the composition. The lower limit of the above amount is more preferably 2% by mass, even more preferably 2.5% by mass, and particularly preferably 3% by mass. The upper limit of the above amount is more preferably 7% by mass, and even more preferably 5% by mass. When a polyisocyanate compound is used as the curing agent, the content of the polyisocyanate compound is preferably 0.1 to 5 equivalents of NCO / OH per 1 equivalent of hydroxyl groups in the fluorine-containing copolymer (B), and more preferably 0.5 to 1.5 equivalents of NCO / OH.
[0046] (curing catalyst) When using the above-mentioned curing agent, a curing catalyst may be used depending on the type of curing agent used.
[0047] (Pigment) The pigments that can be used in the compositions of this disclosure are not particularly limited, and examples include titanium dioxide, complex iron oxides, extender pigments, organic pigments, ceramic pigments, and dyes.
[0048] The composition of this disclosure preferably contains the above pigment in a proportion of 0 to 300% by mass relative to the fluorine-containing copolymer (B). The lower limit of the above amount is more preferably 5% by mass, and even more preferably 10% by mass. The upper limit of the above amount is more preferably 200% by mass, and even more preferably 150% by mass.
[0049] The composition disclosed herein preferably has a viscosity of less than 100 mPa·s at a resin content of 21% by mass, more preferably less than 40 mPa·s. At a resin content of 50% by mass, the viscosity is preferably less than 4000 mPa·s, more preferably less than 2000 mPa·s, and particularly preferably less than 1000 mPa·s. The above viscosity can be measured, for example, using a Type B rotational viscometer (manufactured by Toki Sangyo) at a measurement temperature of 25°C.
[0050] (Manufacturing method) The compositions of this disclosure do not particularly limit the method of their production and can be obtained by a general method of mixing the components constituting the composition.
[0051] The composition of this disclosure may be prepared by mixing the solvent (A) and the fluorine-containing polymer (B) at the site where painting is performed, while in the distribution stage such as during storage and transport.
[0052] (Coating composition) The compositions of this disclosure can be used as paint compositions. When used as paint compositions, the coating method is not particularly limited and examples include air spray coating, airless spray coating, rotary atomization coating, curtain coating, etc., among which air spray coating, rotary atomization coating, etc. are preferred. The content of the compositions of this disclosure in the paint composition may be 90% by mass or more, 95% by mass or more, or 100% by mass. In addition to the compositions of this disclosure, the paint composition may further contain at least one selected from the group consisting of, for example, acrylic resin, urethane resin, melamine resin, urea resin, diol resin (for example, polycarbonate diol, etc.), and epoxy resin.
[0053] The coating compositions of this disclosure may be used in combination with other coating compositions to form a multi-layer coating film.
[0054] (Application) The paint composition disclosed herein is not particularly limited in its use, and can be suitably used, for example, as a heavy-duty anticorrosive paint in the construction industry for bridges, steel towers, high-rise buildings, etc. Furthermore, it can be used as a paint for building materials such as metal building materials, as well as for printing, inks, etc. The substrate is not particularly limited, and it can be used for painting metals (iron, copper, aluminum, etc.), concrete, wood, plastics, paper, etc. The articles disclosed herein are painted with the above composition. Examples of articles disclosed herein include buildings (bridges, steel towers, high-rise buildings, etc.), metals (iron, copper, aluminum, etc.), concrete, wood, plastics, paper, etc., painted with the above composition.
[0055] Although embodiments have been described above, it should be understood that various modifications to the form and details are possible without departing from the spirit and scope of the claims. [Examples]
[0056] The present disclosure will now be described in detail based on the following examples. In the following examples, unless otherwise specified, "parts" and "%" represent "parts by mass" and "% by mass," respectively.
[0057] The polymers used in the following examples are as follows. Polymerization was carried out by the following method.
[0058] (Production Example 1: Fluorine-containing copolymer solid B-1) 2500g of butyl acetate, 860g of vinyl neononanoate (Veova9), 215g of 4-hydroxybutyl vinyl ether (HBVE), and 7.4g of crotonic acid (CTA) were added to a 6000ml stainless steel autoclave. Under reduced pressure and nitrogen purging, 590g of tetrafluoroethylene (TFE) was added. The mixture was heated to 60.0°C with stirring, and 30g of a peroxide-based polymerization initiator was added to start polymerization. The reaction was stopped when the reactor pressure decreased from 1.0 MPaG to 0.4 MPaG, yielding solution B-1 containing polymers with TFE / HBVE / vinyl neononanoate / CTA ratios of 45.5 / 15.3 / 37.9 / 1.3 mol%. The resulting solution was dried in a thin-film dryer to remove the butyl acetate, and the solid B-1 was recovered. Solid material B-1 was finely chopped to facilitate solubility in the solvent. The recovered solid material B-1 had a heating residue of 99.2%.
[0059] (Production Example 2: Fluorine-containing copolymer solid B-2) Solid material B-2 was produced in the same manner as in Production Example 1, except that the peroxide-based polymerization initiator was changed to 60 g. The heating residue of the recovered solid material B-2 was 99.1%. (Production Example 3: Fluorine-containing copolymer solid B-3) A solution containing a polymer with the ratios chlorotrifluoroethylene (CTFE) / cyclohexyl vinyl ether (CHVE) / ethyl vinyl ether (EVE) / 2-hydroxyethyl vinyl ether (HBVE) = 48.4 / 9.5 / 32.9 / 9.2 mol% was obtained in the same manner as in Production Example 1. The obtained solution was subjected to a thin-film dryer to remove the butyl acetate, and the solid material B-3 was recovered. The solid material was finely chopped to facilitate solubility in the solvent. The heating residue of the recovered solid material B-3 was 99.5%.
[0060] [Table 1]
[0061] TFE: Tetrafluoroethylene CTFE: Chlorotrifluoroethylene Veova9 (product name): Vinyl neononanoate CHVE: Cyclohexyl vinyl ether EVE: Ethyl vinyl ether HBVE: 4-Hydroxybutyl vinyl ether CTA: Crotonic Acid
[0062] The boiling points of each solvent used in the examples are shown. t-BAC: t-butylacetic acid (boiling point 98°C) PCBTF: Parachlorobenzotrifluoride (boiling point 139°C) Acetone (boiling point 56°C) Dimethyl carbonate (boiling point 90°C)
[0063] The items listed in Table 1 were analyzed using the following method. (Analysis of monomer unit content constituting the copolymer) Elemental analysis was performed on the fluororesin composition, and the measured fluorine content (mass%) was determined. 1 H-NMR, 19 The content (mol%) of each monomer unit was calculated from compositional analysis using F-NMR spectroscopy.
[0064] (Weight average molecular weight) Measuring device: GPC (Model: HLC-8420) manufactured by Tosoh Corporation Measurement conditions: Three TSKgel SuperMultiporeHZ-M columns were used. Tetrahydrofuran was used as the eluent, and polystyrene with a known molecular weight was used as the standard molecular weight sample.
[0065] (Hydroxyl value) The hydroxyl value (unit: mgKOH / g) was calculated using formula (1) based on the above content analysis results of the fluororesin composition. Hydroxyl value = {[OH(mass%)] / 100} / [OH(equivalent)] × [KOH molecular weight] × 1000 ... (1) In formula (1), the "KOH molecular weight" is 56.1. In formula (1), "OH (mass%)" represents the weight ratio (unit: mass%) of all hydroxyl group-containing monomers to all monomers, calculated from the content (unit: mole%) of each monomer unit calculated in the above content analysis. In formula (1), "OH (equivalent)" represents the value calculated from formula (2). [OH (equivalent)] = [Molecular weight of hydroxyl group-containing monomer] / [Number of hydroxyl groups in one molecule of hydroxyl group-containing monomer] ... (2)
[0066] (Acid value) The measurement was performed by potentiometric titration in accordance with JIS K 5601.
[0067] (heated residue) 2 g (initial mass W0) of fluororesin solid material was weighed into an aluminum cup and heated in an electric furnace at 150°C for 1 hour. The residual mass (W1) after heating was used to calculate the heating residue of the fluororesin composition (unit: mass%), heating residue = 100 × residual mass W1 / initial mass W0.
[0068] (Examples 1-5 and Comparative Examples 1-3) The compositions were prepared by mixing each component in the proportions shown in Table 2. The values in the table represent mass percent. Each composition was evaluated using the following method. The results are shown in Table 2.
[0069] (resin solubility) When 100g of polymer was dissolved in 100g of solvent at 23°C, the mixture was evaluated as follows: ○ (good) for mixtures that dissolved, and × (poor) for mixtures that did not dissolve. The solvents used were those listed in Table 2, in the formulations listed in Table 2.
[0070] (White paint) When preparing a paint containing titanium dioxide, a good result (○) was given if the titanium dioxide was well dispersed and a uniform composition was obtained, while a poor result (×) was given if the paint could not be obtained due to insufficient dispersion of titanium dioxide.
[0071] (Painability) Using an air spray gun (Wider W101, 1.3mm nozzle diameter, manufactured by Anest Iwata), with a discharge pressure of 3 kgf / cm². 2 Then, 100g of paint mixed with a hardener is applied to 1m 2 The paint was applied to the substrate. When the resulting paint was spray-applied to the substrate, samples that formed a paint film without any problems were marked with ○ (good), samples that were painted but uneven were marked with △ (average), and samples that did not form a paint film during spraying were marked with × (poor). The substrate used was an aluminum plate (Paltec Co., Ltd., A1050P, AM713 treated plate, 0.8 mm thick).
[0072] (Glossy) The gloss of the coating obtained using the above coating properties was measured at 60 degrees using a specular gloss meter (manufactured by Konica Minolta) conforming to JIS K5600 4-7 specular gloss. A gloss of 75 or higher was marked as ○ (good), and a gloss of less than 75 was marked as × (poor).
[0073] (Pencil hardness) The coating obtained using the above coating properties was tested according to JIS K5600-5-4 scratch hardness (pencil method). Mitsubishi Uni pencils were used. The hardness of the hardest pencil that did not leave a scratch is called the pencil hardness. A pencil hardness of B or higher was marked with ○ (good), and a pencil hardness below B was marked with × (poor).
[0074] (weather resistance) The test was conducted using accelerated weathering (ultraviolet fluorescent lamp method, using UV-B lamps). The following conditions constituted one cycle of accelerated weathering testing on the sample. (i) Irradiation (black panel temperature: 60℃, illuminance: 0.63W / m²) 2 ):4 hours (ii) Darkness and condensation (tank temperature: 50°C): 4 hours The gloss retention rate was calculated from the initial gloss and the gloss after 1000 hours using the formula: gloss after 1000 hours / initial gloss × 100. Gloss retention rate of 80% or higher is marked with ○ (Good). Gloss retention rate of less than 80% is marked with an × (defective). The evaluation was conducted according to the following criteria.
[0075] (Solvent resistance) A piece of Bencot (manufactured by Ozu Sangyo) was soaked in methyl ethyl ketone, and a 1 kg load was applied to the painted surface, rubbing it back and forth 100 times. If the paint film does not dissolve, it is good. If the coating dissolves, it is considered defective. The evaluation was conducted based on this.
[0076] (viscosity) The rotational viscosity of the solution at a temperature of 25°C was measured using a Type B rotational viscometer (manufactured by Toki Sangyo Co., Ltd.). For the viscosity of the measurement sample with a resin content of 21% in the composition, a value of ○ (low viscosity) was used if it was less than 40 mPa·s, a value of △ (medium viscosity) was used if it was between 40 mPa·s and less than 80 Pa·s, and a value of × (high viscosity) was used if it was 80 Pa·s or higher. For the viscosity of the measurement sample with a resin content of 50% in the composition, a value of ○ (low viscosity) was used if it was less than 2000 mPa·s, a value of △ (medium viscosity) was used if it was between 2000 mPa·s and less than 5000 Pa·s, and a value of × (high viscosity) was used if it was 5000 Pa·s or higher. The measurement sample with a "resin content of 21%" was measured using the composition shown in Table 3, and the measurement sample with a "resin content of 50%" was measured using the composition shown in Table 4. In Tables 3 and 4, the unit of the blending amount is parts by mass.
[0077] [Table 2]
[0078] [Table 3]
[0079] [Table 4]
[0080] The results in Table 2 clearly show that the compositions of this disclosure have good weather resistance and solvent resistance. [Industrial applicability]
[0081] The compositions disclosed herein can be suitably used as coating compositions in fields where weather resistance and other properties are required.
Claims
1. A composition comprising a solvent (A) and a fluorine-containing copolymer (B), The solvent (A) is Parachlorobenzotrifluoride (a1), or A mixed solvent comprising parachlorobenzotrifluoride (a1) and a solvent (a2) having a boiling point of 100°C or less, The ratio (a1) / (a2) in the solvent (A) (by mass ratio) is 50 / 50 to 100 / 0 (excluding 50 / 50). The fluorine-containing copolymer (B) is Structural units derived from fluoroolefins (b1), and A composition characterized by containing a structural unit (b2) derived from at least one selected from the group consisting of vinyl esters, vinyl ethers, allyl ethers, and hydroxyl group-containing unsaturated compounds.
2. The composition according to claim 1, wherein the solvent (a2) having a boiling point of 100°C or less is at least one selected from the group consisting of t-butylacetic acid, dimethyl carbonate, methyl acetate, and acetone.
3. The composition according to claim 1 or 2, wherein the mass ratio (B) / (A) of the fluorine-containing copolymer (B) to the solvent (A) is 75 / 25 to 10 / 90.
4. The composition according to claim 1 or 2, wherein the structural unit (b1) derived from the fluoroolefin is a structural unit selected from the group consisting of tetrafluoroethylene and chlorotrifluoroethylene.
5. The composition according to claim 1 or 2, wherein the structural unit (b1) derived from the fluoroolefin is a structural unit derived from tetrafluoroethylene.
6. The composition according to claim 1 or 2, wherein the structural unit (b2) is a structural unit derived from vinyl ester.
7. The composition according to claim 1 or 2, further comprising a pigment.
8. The solvent (a2) having a boiling point of 100°C or less is an organic solvent having a boiling point of 80°C or more and 100°C or less. The mass ratio (B) / (A) of the fluorine-containing copolymer (B) to the solvent (A) is 35 / 65 to 15 / 85. The structural unit (b1) derived from the fluoroolefin is a structural unit derived from at least one selected from the group consisting of tetrafluoroethylene and chlorotrifluoroethylene. The composition according to claim 1 or 2, wherein the structural unit (b2) is a structural unit derived from at least one selected from the group consisting of hydroxyl-free vinyl esters and hydroxyl-free vinyl ethers, and a structural unit derived from a hydroxyl-containing vinyl ether.
9. A paint composition characterized by comprising the composition described in claim 1 or 2.
10. An article characterized by being coated with the composition described in claim 1 or 2.
Citation Information
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