Control system for hybrid vehicles

Abstract

This invention provides a control device for a hybrid vehicle that prevents disruption to the hybrid vehicle's operation even if the transfer case's high / low gear switching device malfunctions and prevents switching to high gear. [Solution] When the high / low switching failure detection unit 150 detects a switching failure in the high / low switching device 64 of the transfer case 26 that prevents switching from low gear to high gear, the series driving control unit 152 sets the automatic transmission 24 to neutral and performs series driving using only the second motor MG2, with the power generated by the first motor MG1 driven by the engine 12. As a result, when a switching failure occurs in the high / low switching device 64 of the transfer case 26 that prevents switching from low gear to high gear, the hybrid vehicle 10 can run without problems in series driving mode.

Description

Technical Field

[0001] The present invention relates to a control device for a hybrid vehicle having an engine and a drive unit including a first motor, an automatic transmission, a transfer, and a second motor, which enables motor driving only with the automatic transmission in neutral.

Background Art

[0002] Patent Document 1 discloses a control device for a hybrid vehicle having a drive unit including an engine and a first motor, an automatic transmission, and a transfer.

[0003] According to such a control device for a hybrid vehicle, by switching between the Hi mode and the Lo mode of the drive unit and the transfer, four-wheel Hi-gear engine driving, four-wheel Lo-gear engine driving, four-wheel Hi-gear motor driving, and four-wheel Lo-gear motor driving can be selectively enabled.

Prior Art Documents

Patent Documents

[0004]

Patent Document 1

Summary of the Invention

Problems to be Solved by the Invention

[0005] By the way, in the control device for a hybrid vehicle of Patent Document 1, since power is transmitted via the transfer, when the gear shift device of the transfer malfunctions during traveling in the low (Lo) gear of the transfer and cannot be switched to the high (Hi) gear, the vehicle can only travel at low speed, which poses a problem in the travel of the hybrid vehicle.

[0006] This invention was made against the background described above, and its objective is to provide a control device for a hybrid vehicle that prevents any disruption to the driving of the hybrid vehicle even if the high / low gear switching device of the transfer case malfunctions and it becomes impossible to switch from low (Lo) gear to high (Hi) gear. [Means for solving the problem]

[0007] In other words, the gist of the present invention is a control device for a hybrid vehicle which includes an automatic transmission and a transfer case in the power transmission path between a drive unit having an engine and a first electric motor and a drive wheel, the control device comprising: (a) a second electric motor arranged downstream of the transfer case; (c) a high-low switching failure determination unit which determines a switching failure in which the high-low switching device of the transfer case cannot switch from low gear to high gear; and (d) a series driving control unit which, if the high-low switching failure determination unit determines a switching failure in which the high-low switching device of the transfer case cannot switch from low gear to high gear, switches the automatic transmission to a neutral state and drives the second electric motor using the power generated by driving the first electric motor with the engine. [Effects of the Invention]

[0008] According to the control device for a hybrid vehicle of the present invention, if the high / low switching failure detection unit determines that the transfer case's high / low switching device is unable to switch from low gear to high gear, the series driving control unit sets the automatic transmission to neutral and performs series driving using only the second motor, with the power generated by the first motor driven by the engine. As a result, even if a switching failure occurs in the transfer case's high / low switching device that prevents switching from low gear to high gear, the hybrid vehicle can run without any problems in series driving mode. [Brief explanation of the drawing]

[0009] [Figure 1]This figure shows a schematic configuration of a hybrid vehicle to which the present invention is applied, along with an electronic control unit. [Figure 2] This is a schematic diagram illustrating the main components of the transfer mechanism shown in Figure 1. [Figure 3] Figure 1 is a flowchart illustrating the key aspects of the control operation of the electronic control unit. [Modes for carrying out the invention]

[0010] The transfer case of the present invention only needs to be switchable to neutral (power cut-off state), and may be one that constantly distributes the driving force from the drive unit to the front and rear wheels for permanent four-wheel drive, or one that selectively distributes a portion of the driving force transmitted from the engine and electric motor to the main drive wheels to the auxiliary drive wheels for partial four-wheel drive. [Examples]

[0011] Hereinafter, embodiments of the present invention will be described in detail with reference to the drawings. Figure 1 is a diagram illustrating the drive system of a hybrid vehicle 10 to which the present invention is applied, and also shows the main parts of the control functions for various controls in the hybrid vehicle 10. The hybrid vehicle 10 in this embodiment is a hybrid vehicle with front-engine rear-wheel drive (FR) as the basis, but it may also be a four-wheel drive vehicle with a front-engine front-wheel drive (FF) as the basis.

[0012] The hybrid vehicle 10 is a vehicle capable of four-wheel drive, comprising an engine 12, a pair of left and right front wheels 14, a pair of left and right rear wheels 16 which are drive wheels, and a power transmission device 18. The hybrid vehicle 10 can also be used for plug-in hybrid vehicle (PHEV) applications. In the hybrid vehicle 10, as is well known, an electronic control device 100 alternates between an engine driving mode, in which the vehicle is driven using the engine 12, and an electric motor driving mode, in which the vehicle is driven exclusively using the first electric motor MG1 and / or the second electric motor MG2 without using the engine 12, depending on the vehicle driving conditions, in order to improve fuel efficiency, and the engine 12 is operated intermittently. The first electric motor MG1 and the second electric motor MG2 are preferably composed of motor generators.

[0013] The power transmission device 18 is equipped with, in order, a K0 clutch 20 for engaging and disengaging the engine 12, a first electric motor MG1, a torque converter 22, an automatic transmission 24, a transfer case 26, and a second electric motor MG2 in the power transmission path following the engine 12. The engine 12 and the first electric motor MG1 function as a drive unit during hybrid (HV) driving. A portion of the driving force transmitted from this drive unit to the transfer case 26 via the automatic transmission 24 is transmitted to the left and right rear wheels 16 via the rear propeller shaft 28 and differential 30, while the other portion of the driving force is transmitted to the left and right front wheels 14 via the front propeller shaft 32 and differential 34. The second electric motor MG2, located downstream of the transfer case 26, is mounted coaxially with the rear propeller shaft 28 to drive the rear propeller shaft 28, but may also be mounted parallel to the rear propeller shaft 28 and connected to the rear propeller shaft 28 via a gear pair.

[0014] The torque converter 22 is a well-known one, comprising a pump impeller 36 connected to the first electric motor MG1, a turbine impeller 38 connected to the automatic transmission 24, and a lock-up clutch 40 connecting the pump impeller 36 and the turbine impeller 38. The automatic transmission 24 is a known planetary gear type automatic transmission comprising, for example, one or more sets of planetary gears and a plurality of engagement devices CB. The engagement devices CB are a plurality of hydraulic friction engagement devices that can be selectively engaged to form a plurality of gear stages with different gear ratios γ (= AT input rotational speed Ni / AT output rotational speed No).

[0015] The transfer case 26 is configured as shown in Figure 2, for example. The transfer case 26 is equipped with a TF input shaft 62 connected to the output shaft of the automatic transmission 24, a high / low gear selector 64, a center differential 66, a rear wheel side output shaft 68, and a sprocket-shaped drive gear 70 that outputs driving force to the rear wheels 16, all on a first axis CL1 which is the same axis as the output shaft of the automatic transmission 24. Driving force is transmitted from the rear wheel side output shaft 68 to the rear propeller shaft 28. The transfer case 26 also includes a front wheel side output shaft 72 and a sprocket-shaped driven gear 74 integrally provided on the front wheel side output shaft 72, on a second axis CL2 which is parallel to the first axis CL1. An endless annular chain 76 is wrapped between the drive gear 70 and the driven gear 74, and driving force is transmitted from the center differential 66 to the front wheel side output shaft 72 via the drive gear 70, chain 76, and driven gear 74. Driving force is transmitted from the front wheel side output shaft 72 to the front propeller shaft 32.

[0016] The high-low switching device 64 is composed of a high-low selectable speed change mechanism comprising a single-pinion type planetary gear system having a sun gear S1, a carrier C1, and a ring gear R1, and a high-low switching clutch D1. The sun gear S1 is connected to the TF input shaft 62, and the ring gear R1 is fixed to the case 60. The high-low switching clutch D1 is a meshing clutch with a synchronization mechanism, comprising a high-gear side meshing tooth 80 provided on the TF input shaft 62, a low-gear side meshing tooth 82 provided on the carrier C1, and an HL switching sleeve 86 disposed on the HL output member 84 so as to be rotatable relative to and movable in the axial direction, and having meshing teeth that selectively mesh with the high-gear side meshing tooth 80 and the low-gear side meshing tooth 82. The HL switching sleeve 86 is reciprocated axially by a hydraulic actuator, switching between high gear Hi, which meshes with the high gear side meshing teeth 80 to directly connect the TF input shaft 62 and the HL output member 84, and low gear Lo, which meshes with the low gear side meshing teeth 82 to connect the carrier C1 and the HL output member 84, causing the HL output member 84 to rotate at a lower speed than the TF input shaft 62. The HL switching sleeve 86 is moved axially by a D1 switching signal Sd1 output from the electronic control unit 100, and the high / low switching device 64 is switched between high gear Hi and low gear Lo. Furthermore, when the HL switching sleeve 86 is positioned between high gear Hi and low gear Lo by the D1 switching signal Sd1, it does not mesh with either the high gear side meshing teeth 80 or the low gear side meshing teeth 82, resulting in a neutral state where power transmission is interrupted.

[0017] The center differential 66 is configured with a single-pinion type planetary gear system having a sun gear S2, a carrier C2, and a ring gear R2. The carrier C2 is connected to the HL output member 84 and rotated. The ring gear R2 is connected to the rear wheel side output shaft 68, and the sun gear S2 is connected to the drive gear 70, transmitting the rotation of the HL output member 84 to the front wheel 14 and the rear wheel 16 in a differential rotation manner.

[0018] A differential lock clutch D2 is provided between the sun gear S2 and the carrier C2 of the center differential 66 as a differential rotation restricting device. The differential lock clutch D2 is a meshing clutch without a synchronization mechanism, and includes meshing teeth 90 provided on the sun gear S2, meshing teeth 92 provided on the carrier C2, and a differential sleeve 94 that is disposed so as to be axially movable and has meshing teeth meshing with the meshing teeth 90 and 92. The differential sleeve 94 is constantly meshed with one of the meshing teeth 90, and is reciprocally moved axially by a hydraulic actuator, so as to be meshed with the other meshing teeth 92 to connect the sun gear S2 and the carrier C2 so that they cannot rotate relative to each other (differential lock), or to disengage the meshing with the other meshing teeth 92 to allow relative rotation between the sun gear S2 and the carrier C2, that is, differential rotation of the center differential 66 (free). The differential sleeve 94 is controlled by a D2 switching signal Sd2 output from the electronic control device 100, and is moved axially, so that the center differential 66 can be switched between free and differential lock.

[0019] Returning to FIG. 1, the hybrid vehicle 10 includes an electronic control device 100 as a control device for controlling the operations of various components such as the engine 12, the first motor MG1, the K0 clutch 20, the transfer 26, and the second motor MG2. The electronic control device 100 is configured to include a so-called microcomputer, and performs signal processing according to a program stored in advance to execute various controls.

[0020] The electronic control unit 100 is supplied with various information necessary for control from various sensors installed in the hybrid vehicle 10. For example, it receives information from the engine rotation speed sensor 112, MG rotation speed sensor 114, AT input rotation speed sensor 116, AT output rotation speed sensor 118, accelerator pedal position sensor 120, throttle valve position sensor 122, brake force sensor 124, wheel speed sensor 126, high / low state detection sensor 128, center differential state detection sensor 130, etc., including engine rotation speed Ne (rotation speed of engine 12), MG rotation speed Nmg (rotation speed of electric motor MG), AT input rotation speed Ni, AT output rotation speed No, accelerator pedal position sensor Signals are supplied to represent the accelerator opening θacc corresponding to the amount the pedal is pressed, the throttle valve opening θth which is the opening of the electronic throttle valve of the engine 12, the brake force Fbr corresponding to the force the brake pedal is pressed, the wheel speeds Nwfl, Nwfr, Nwrl, and Nwrr of the front wheels 14 and rear wheels 16, the high / low status Phl which indicates whether the high / low switching device 64 is in high (Hi) gear or low (Lo) gear, and the differential status Pdiff which indicates whether the center differential 66 is free or locked. Based on the wheel speeds Nwfl, Nwfr, Nwrl, and Nwrr detected by the wheel speed sensor 126, the vehicle speed V is determined.

[0021] The electronic control device 100 is also supplied with a selected range signal Srang, a high-low selection signal Shl, and a differential state selection signal Sdiff from a range selection device 140 operated by the driver, a high-low selection device 142 that selects whether to shift the high-low switch 64 to the high (Hi) gear or the low (Lo) gear, and a differential state selection device 144 that selects whether to free or deflock the center differential 66. The range selection device 140 is, for example, a shift lever and selects a D range, an L range, an R range, a P range, etc. When the high-low selection device 142 is operated to the low gear selection side, for example, in the L range, four-wheel drive running and the low (Lo) gear are selected, and when it is operated to the high gear selection side, four-wheel drive running and the high (Hi) gear are selected. The differential state selection device 144 is, for example, a deflock selection switch that is operated when selecting a deflock during four-wheel drive running, and when not operated, a free selection is made.

[0022] The electronic control device 100 calculates a required drive torque, etc. based on the accelerator opening θacc, vehicle speed V, etc., and determines an engine running mode or an electric motor running mode based on the required drive torque from a prestored running mode map so that the required drive torque, etc. can be obtained with minimum fuel consumption, and controls the engine torque Te and MG torque Tmg for engine running, or the MG torque Tmg for electric motor running. With such control, the engine 12 of the hybrid vehicle 10 is intermittently operated. Further, the electronic control device 100 executes shift control, etc. of the automatic transmission 24 according to a predetermined shift map.

[0023] The above-mentioned motor driving modes include a series driving mode and other motor driving modes, such as other motor driving modes using the first motor MG1 and / or the second motor MG2. The series driving mode is a driving mode in which the automatic transmission 24 is in a neutral state and the vehicle is driven only by the second motor MG2 located downstream of the transfer case 26, using the generated power output from the first motor MG1 which is rotationally driven by the engine 12. The series driving mode is requested or selected by the electronic control unit 100 when a failure occurs in the high / low switching device of the transfer case 26. The series driving mode is suitable for range-prioritizing motor driving of plug-in hybrid vehicles (PHEVs).

[0024] The electronic control device 100 functionally includes a high-low switching failure determination unit 150 that determines a switching failure in which the high-low switching device 64 of the transfer case 26 cannot switch from low gear to high gear, and a series driving control unit 152 that, if the high-low switching failure determination unit 150 determines that the high-low switching device 64 of the transfer case 26 cannot switch from low gear to high gear, switches the automatic transmission 24 to a neutral state and drives the second motor MG2 using the power generated by driving the first motor MG1 with the engine 12.

[0025] Figure 3 is a flowchart illustrating the key parts of the control operation of the electronic control unit 100. In the control operation shown in Figure 3, step S1 (hereinafter, the step will be omitted) which corresponds to the function of the high-low switching failure determination unit 150, determines whether or not a switching failure has occurred in which the high-low switching device 64 of the transfer case 26 cannot switch from low gear to high gear. If the determination in S1 is negative, the execution of S1 is repeated. However, if the determination in S1 is positive, steps S2 and S3, which correspond to the functions of the series driving control unit 152, are executed. In S2, the automatic transmission 24 is switched to neutral, and in S3, the first electric motor MG1 is driven by the engine 12, and electric motor driving is performed using only the second electric motor MG2 with the generated power output from the first electric motor MG1.

[0026] As described above, according to the electronic control device (control device) 100 of the hybrid vehicle 10 of this embodiment, if the high / low switching failure determination unit 150 determines that the high / low switching device 64 of the transfer case 26 cannot switch from low gear to high gear, the series driving control unit 152 sets the automatic transmission 24 to neutral and performs series driving using only the second motor MG2 with the power generated by the first motor MG1 driven by the engine 12. As a result, if a switching failure occurs in the high / low switching device 64 of the transfer case 26 that prevents switching from low gear to high gear, the hybrid vehicle 10 can drive without any problems in series driving mode.

[0027] Although embodiments of the present invention have been described in detail above with reference to the drawings, these are merely examples, and the invention can be implemented in various modified and improved forms. [Explanation of Symbols]

[0028] 10: Hybrid vehicle, 12: Engine (drive unit), 14: Front wheels, 16: Rear wheels (drive wheels), 24: Automatic transmission, 26: Transfer case, 64: High / low switching device, 100: Electronic control unit (control unit), 150: High / low switching fault detection unit, 152: Series driving control unit, MG1: First motor (drive unit), MG2: Second motor

Claims

[Claim 1] A control device for a hybrid vehicle, which includes an automatic transmission and a transfer case in the power transmission path between a drive unit having an engine and a first electric motor and a drive wheel, A second electric motor is located downstream of the aforementioned transfer, A high-low gear switching failure determination unit determines a switching failure in which the high-low gear switching device of the transfer cannot switch from low gear to high gear, The system includes a series driving control unit that, if the high / low switching failure determination unit determines that the high / low switching device of the transfer case cannot switch from low gear to high gear, switches the automatic transmission to a neutral state and drives the second motor using the power generated by driving the first motor with the engine. A control device for a hybrid vehicle characterized by the following features.

Images