Method for manufacturing spherical resin particles

A solvent-free method for producing spherical resin particles through kneading, cooling, grinding, and classification of thermoplastic resins addresses energy and environmental issues, enabling efficient resin recovery and reduced emissions.

JP2026103977APending Publication Date: 2026-06-25AIMETABUKUSU KK

Patent Information

Authority / Receiving Office
JP · JP
Patent Type
Applications
Current Assignee / Owner
AIMETABUKUSU KK
Filing Date
2024-12-13
Publication Date
2026-06-25

AI Technical Summary

Technical Problem

Existing methods for producing spherical resin particles require significant energy for drying, emit carbon dioxide, necessitate solvent removal equipment, and pose odor risks due to solvent emissions.

Method used

A method involving kneading, cooling, grinding, and classification of thermoplastic resins with specific solubility and impact strength differences to produce spherical resin particles without solvents, utilizing a sea-island structure formation.

Benefits of technology

Produces spherical resin particles efficiently without solvents, allowing for thermoplastic resin reuse and reducing environmental impact.

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Abstract

This invention provides a method for producing spherical resin particles without using solvents. [Solution] A method for producing spherical resin particles, comprising: a kneading step of heating and kneading a thermoplastic resin A which will be a dispersed phase and a thermoplastic resin B which will be a continuous phase and has a Charpy impact strength lower than that of thermoplastic resin A to a temperature above the softening temperature of the thermoplastic resin A; a cooling step of cooling the resulting kneaded material to a temperature below the softening temperature of the thermoplastic resin A; a grinding step of grinding the cooled kneaded material; and a classification step of classifying the resulting pulverized material to obtain spherical resin particles made of the thermoplastic resin A.
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