Method for forming a silicon substrate with reduced glow-in nuclei that become epitaxial defects, and method for forming an epitaxial wafer.

Boron-doped silicon substrates with controlled v/G ratio and limited dwell time effectively mitigate epitaxial defects, improving the quality of epitaxial wafers for microelectronics and photovoltaic applications.

JP2026143560APending Publication Date: 2026-09-08GLOBALWAFERS CO LTD
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Patent Information

Application Number
JP2026092618
Authority / Receiving Office
JP · JP
Patent Type
Applications
Current Assignee / Owner
Priority Date
2020-11-11
Filing Date
2026-06-02
Publication Date
2026-09-08

AI Technical Summary

Technical Problem

Existing epitaxial wafers suffer from grow-in defects, such as epitaxial stacking faults and hillocks, due to defect propagation during silicon epitaxial growth, which are not effectively mitigated by current methods.

Method used

A method involving boron doping of silicon substrates to a concentration of at least 2.8×10^18 atoms/cm^3, controlling the growth rate (v) to axial temperature gradient (G) ratio (v/G) to less than 0.25 mm^2/(min·K), and limiting the dwell time in the 1150°C to 950°C range to 160 minutes or less, to reduce epitaxial defects.

Benefits of technology

The method significantly reduces the formation of epitaxial defects by controlling boron-doped silicon substrates, enhancing the quality of epitaxial wafers for microelectronics and photovoltaic applications.

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Abstract

The present invention provides a method for forming a silicon substrate with reduced groin nuclei that become epitaxial defects, and a method for forming an epitaxial wafer. [Solution] The method may include controlling (i) the growth rate v and / or (ii) the axial temperature gradient G during the growth of the ingot segment such that v / G is less than the critical v / G and / or v / G is less than the value of v / G that depends on the boron concentration of the ingot. A method for fabricating an epitaxial wafer is also disclosed.
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