Odor control composition concentrate
A plant-derived non-volatile triglyceride and HSAEM composition provides long-lasting odor control by binding and neutralizing malodorous molecules, addressing the limitations of heavy metal and nanomaterial-based solutions.
Patent Information
- Authority / Receiving Office
- JP · JP
- Patent Type
- Applications
- Current Assignee / Owner
- MICROBAN PROD CO INC
- Filing Date
- 2024-06-07
- Publication Date
- 2026-06-30
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Figure 2026521450000001 
Figure 2026521450000002 
Figure 2026521450000003
Abstract
Description
Technical Field
[0001] The present invention generally relates to the field of odor control compositions and fibers treated with such compositions. More specifically, it relates to an odor control composition comprising a plant-derived non-volatile triglyceride that binds and / or neutralizes organic malodorous molecules and a high specific surface area essential mineral (HSAEM) that binds and / or neutralizes organic malodorous molecules over a long period of time. In certain embodiments, the odor control composition is not for consumers and / or is not applied to fibers by consumers. Rather, the fibers are treated with the odor control composition during the manufacturing process to become treated fibers that bind and / or neutralize organic malodorous molecules over a long period of time (e.g., 25 washing cycles, months, years, or any combination thereof).
Background Art
[0002] In current odor reduction technologies for fiber materials (dry fiber materials and textiles), the options and formulation designs are limited, and many of them use heavy metals and nanomaterials to reduce specific odors. These heavy metal-based formulations and nanomaterials have many drawbacks, including environmental problems. In particular, these materials are usually used in combination with polymer / polymer mixtures and adhere to fibers, but are washed away from the fibers over time and elute into soil and groundwater, becoming harmful to plants and animals at high concentrations. Furthermore, WO 2015 / 167221 and WO 2002 / 090481 disclose various fragrance formulations, washing formulations, and anti-odor formulations applied to fibers by consumers to obtain temporary / transient odor control and / or masking properties. However, these formulations cannot withstand repeated washing and cleaning, and odor control and masking do not continue over a long period of time.
Summary of the Invention
[0003] Therefore, there is a need to provide environmentally friendly odor control compositions / formulations that do not use heavy metals or nanomaterials. In certain embodiments, odor control compositions / formulations that are environmentally friendly and as effective as or better than known heavy metal / nanomaterial formulations are disclosed herein. The compositions, articles, and methods disclosed herein solve the above problems seen with heavy metals and nanomaterials by providing environmentally friendly compositions that reduce certain organic malodors (odors associated with body odor, including malodorous human secretions and / or by-products produced by bacteria and / or yeasts on the human body) of textile materials over a long period of time (by binding to and neutralizing / reducing odors associated with certain organic malodors). Organic malodors include, for example, isovaleric acid, ammonia, acetic acid, and nonenal.
[0004] Furthermore, unlike the heavy metal and nanomaterial compositions described above, the compositions disclosed herein are wash-resistant and therefore remain on the fibers longer than formulations containing heavy metals or nanomaterials. This wash resistance gives the compositions the advantage of remaining on the fibers for extended periods (e.g., 25 wash cycles, several months, or up to one year), controlling odors both inside and outside the fibers and reducing odors associated with isovaleric acid, ammonia, acetic acid, and nonenal. While not intended to be theoretical, it is believed that the insolubility of plant-derived non-volatile triglycerides and the high specific surface area of zeolite prevent the compositions from being washed away from the textile material / fabric, allowing the textile material to which the compositions are applied to be reused and odor control to be maintained over extended periods.
[0005] In one embodiment, an odor-controlling concentration composition is disclosed, comprising (a) an effective amount of a plant-derived non-volatile triglyceride that binds and / or neutralizes organic odor molecules, and (b) an effective amount of a zeolite that binds and / or neutralizes organic odor molecules. The plant-derived non-volatile triglycerides disclosed herein have the advantage of not only binding / neutralizing organic molecules but also adhering the zeolite to the fibrous material. In certain embodiments, the composition may further contain water, which, if present, is present in a concentration of 10 wt% to 40 wt% of the composition (any endpoint within this range may be used as the endpoint of other ranges, such as 10 wt% to 30 wt%, 15 wt% to 27.5 wt%, 15 wt% to 25 wt%, and 17.5 wt% to 25 wt%). In certain embodiments, the compositions of the Disclosure do not contain dextrins, cyclodextrins, and / or highly branched cyclodextrins, nor foaming systems (e.g., those that produce gas from an acid source and a carbon dioxide source). In certain embodiments, the compositions contain less than 0.1 wt% or less than 0.01 wt% of dextrins, such as cyclodextrins (especially highly branched cyclodextrins). In certain embodiments, the compositions contain less than 0.1 wt% or less than 0.01 wt% of foaming systems (especially those containing an acid source and a carbon dioxide source). Furthermore, the compositions of the Disclosure are not laundry additives / laundry detergent additives used by consumers.
[0006] In one embodiment, plant-derived non-volatile triglycerides are present in the odor-controlling concentrate composition (before application to the fiber) at a concentration of 18 wt% to 40 wt% of the composition (any endpoint within this range may be used as the endpoint of other ranges, such as 20 wt% to 35 wt%, 25 wt% to 40 wt%, 25 wt% to 30 wt%, and 18 wt% to 30 wt%).
[0007] In one embodiment, the zeolite is present in the odor-controlling concentration composition (before application to the fiber) at a concentration of 10 wt% to 50 wt% of the composition (any endpoint within this range may be used as the endpoint of other ranges, such as 15 wt% to 50 wt%, 20 wt% to 45 wt%, 25 wt% to 40 wt%, and 30 wt% to 40 wt%).
[0008] In one embodiment, the plant-derived nonvolatile triglycerides and zeolites are present in a ratio of 3:1 to 1:3, 2:1 to 1:2, more preferably 1.5:1 to 1:1.5, and most preferably 1:1.
[0009] In some embodiments, the plant-derived non-volatile triglycerides include aloe oil (also referred to herein as "aloe vera oil"), castor oil, hemp seed oil, flaxseed oil, or any combination thereof. In some embodiments, the plant-derived non-volatile triglycerides include at least two of aloe oil, castor oil, hemp seed oil, flaxseed oil, and canola oil. In some embodiments, the plant-derived non-volatile triglycerides include at least three of aloe oil, castor oil, hemp seed oil, flaxseed oil, and canola oil. In some embodiments, the plant-derived non-volatile triglycerides include aloe oil, castor oil, hemp seed oil, flaxseed oil, and canola oil. If two types of plant-derived non-volatile triglycerides are present in the concentrated composition, the oils may be present in a ratio of 5:1 to 1:5, 3:1 to 1:3, or 1:1.
[0010] In some embodiments, the zeolite, more specifically the zeolite, is chabazite and / or pentasil. In some embodiments, the odor-controlling concentrated composition also includes, for example, one or more surfactants, binders, thixotropic agents, dispersants, or any combination thereof, to facilitate the dispersion of components in the concentrated and / or diluted compositions and / or to facilitate the application and / or bonding of the composition to a fibrous material.
[0011] In one embodiment, the odor control concentrate is a liquid. In another embodiment, the concentrate is an emulsion.
[0012] In one embodiment, the odor control concentration composition is an oil-in-water or water-in-oil emulsion configured to be applied to and / or used to treat fibers, and to be dried / cured after application and / or treatment to control odor over a long period of time (e.g., a predetermined number of wash cycles, such as 10 and / or 25, and / or a predetermined period, such as several months to several years, after drying / curing on the treated fibers).
[0013] In some embodiments, the organic malodorous / malodorous molecules include ammonia, acetic acid, isovaleric acid, nonenal, or any combination thereof.
[0014] In one embodiment, the organic malodorous / malodorous molecules include at least two of ammonia, acetic acid, nonenal, and isovaleric acid.
[0015] In one embodiment, the organic malodorous / malodorous molecules include ammonia, acetic acid, nonenal, and isovaleric acid.
[0016] This specification also discloses fiber coatings / fiber coating compositions, which comprise (a) an effective amount of a plant-derived non-volatile triglyceride (an effective amount for binding and / or neutralizing organic odor molecules) and an effective amount of a zeolite (an effective amount for binding and / or neutralizing organic odor molecules). The plant-derived non-volatile triglycerides disclosed herein have the advantage of not only binding and / or neutralizing organic molecules but also adhering the zeolite to the fiber material. In some embodiments, the disclosed fiber coatings / fiber coating compositions do not contain dextrins, cyclodextrins, and / or highly branched cyclodextrins, nor foaming systems (e.g., those that generate / produce gas from an acid source and a carbon dioxide source). Furthermore, the disclosed compositions are not laundry additives / laundry detergent additives used by consumers.
[0017] In one embodiment, plant-derived non-volatile triglycerides are present in the odor control composition (before application to the fiber) at a concentration of 18 wt% to 40 wt% of the composition (any endpoint within this range may be used as the endpoint of other ranges, such as 20 wt% to 35 wt%, 25 wt% to 40 wt%, 25 wt% to 30 wt%, and 18 wt% to 30 wt%).
[0018] In one embodiment, the zeolite is present in the odor control composition (before application to the fiber) at a concentration of 10 wt% to 50 wt% of the composition (any endpoint within this range may be used as the endpoint of other ranges, such as 15 wt% to 50 wt%, 20 wt% to 45 wt%, 25 wt% to 40 wt%, and 30 wt% to 40 wt%).
[0019] Plant-derived non-volatile triglycerides and zeolites are present in a ratio of 3:1 to 1:3, 2:1 to 1:2, more preferably 1.5:1 to 1:1.5, and most preferably 1:1.
[0020] In some embodiments, the plant-derived non-volatile triglycerides include aloe oil, castor oil, hemp seed oil, flaxseed oil, canola oil, or any combination thereof. In some embodiments, the plant-derived non-volatile triglycerides include at least two of aloe oil, castor oil, hemp seed oil, flaxseed oil, and canola oil. In some embodiments, the plant-derived non-volatile triglycerides include at least three of aloe oil, castor oil, hemp seed oil, flaxseed oil, and canola oil. In some embodiments, the plant-derived non-volatile triglycerides include aloe oil, castor oil, hemp seed oil, flaxseed oil, and canola oil. If two types of plant-derived non-volatile triglycerides are present in the composition, the oils may be present in a ratio of 5:1 to 1:5, 3:1 to 1:3, or 1:1.
[0021] In some embodiments, the zeolite, more specifically the zeolite, is chabazite and / or pentacyl. In some embodiments, one or more surfactants, binders, thixotropic agents, dispersants, or any combination thereof may be included.
[0022] In some embodiments, the composition is a liquid. In some embodiments, the composition is an emulsion. In some embodiments, the composition is configured to be applied to and / or to treat fibers, to be dried / cured after application and / or treatment, and to control odor over a long period of time (e.g., a predetermined number of wash cycles such as 10 and / or 25, and / or a predetermined period such as several months to several years after drying / curing on the treated fibers), and is a water-in-oil or oil-in-water emulsion containing 10-30% water (any endpoint within this range may be used as the endpoint of other ranges).
[0023] In one embodiment, the organic malodorous molecules include ammonia, acetic acid, isovaleric acid, nonenal, or any combination thereof.
[0024] In certain embodiments, the organic malodorous molecules include at least two of ammonia, acetic acid, nonenal, and isovaleric acid.
[0025] In certain embodiments, the organic malodorous molecules include ammonia, acetic acid, nonenal, and isovaleric acid.
[0026] This specification also discloses fibers to which at least one of the above-described odor control compositions has been applied (and / or treated with at least one of the above-described odor control compositions). In certain embodiments, the fibers are dried and / or cured after treatment so that the above-described odor control composition permanently adheres to the fibers to control odor over a long period of time. In certain embodiments, other fibers to which the odor control composition has been applied and / or treated are also disclosed, and the treated fibers bind and / or neutralize organic malodorous molecules over a long period of time (e.g., up to 25 washing cycles, months, years, or any combination thereof). In another embodiment, the odor control composition is applied to the fibers uniformly and / or homogeneously.
[0027] In certain embodiments, the plant-derived non-volatile triglyceride applied to the fibers is from 0.5% to 5%, more preferably from 0.75% to 3.5%, and most preferably from 1% to 3% on a fabric weight ratio (owf). In certain embodiments, the plant-derived non-volatile triglyceride applied to the fibers is from 1.5% to 6.5%, more preferably from 1.75% to 5%, and most preferably from 2% to 3% on a fabric weight ratio (owf). In certain embodiments, the zeolite applied to the fibers is from 0.25% to 3%, more preferably from 0.5% to 1.5%, and most preferably from 0.75% to 1.25% on a fabric weight ratio (owf). In certain embodiments, the zeolite applied to the fibers is from 0.5% to 6%, more preferably from 0.5% to 5%, and most preferably from 1% to 3% on a fabric weight ratio (owf).
[0028] This specification also discloses a dry fiber material to which one of the above-described compositions has been applied, and the dry fiber material and / or the composition applied thereto binds and neutralizes organic malodor molecules on the dry fiber material over a long period of time. In this aspect, the plant-derived non-volatile triglyceride applied to the dry fiber is from 0.5% to 5%, more preferably from 0.75% to 3.5%, and most preferably from 1% to 3% by on-weight-of-fabric (owf). In certain aspects, the plant-derived non-volatile triglyceride applied to the dry fiber is from 1.5% to 6.5%, more preferably from 1.75% to 5%, and most preferably from 2% to 3% by on-weight-of-fabric (owf). In certain aspects, the zeolite applied to the dry fiber is from 0.25% to 3%, more preferably from 0.5% to 1.5%, and most preferably from 0.75% to 1.25% by on-weight-of-fabric (owf). In certain aspects, the zeolite applied to the dry fiber is from 0.5% to 6%, more preferably from 0.5% to 5%, and most preferably from 1% to 3% by on-weight-of-fabric (owf).
[0029] In this embodiment, plant-derived non-volatile triglycerides and zeolites are present in the dry fibers in a ratio of 3:1 to 1:3, preferably 2:1 to 1:2, more preferably 1.5:1 to 1:1.5, and most preferably 1:1. In this embodiment, the dry fiber material and / or the composition applied thereto bind and neutralize ammonia, acetic acid, and isovaleric acid on the fiber material more effectively than the untreated fiber material. In this embodiment, the dried fiber material binds and neutralizes 75% to 100%, more preferably 80% to 100%, of ammonia compared to the untreated fiber material, and / or the dried fiber material binds and neutralizes 75% to 100%, more preferably 80% to 100%, of acetic acid compared to the untreated fiber material, the dried fiber material binds and neutralizes 75% to 100%, more preferably 80% to 100%, of isovaleric acid compared to the untreated fiber material, and / or the dried fiber material binds and neutralizes 75% to 100%, more preferably 80% to 100%, of nonenal and / or odor associated with nonenal compared to the untreated fiber material. In one embodiment, the dried fiber material binds and neutralizes 90% to 100%, more preferably 95% to 100%, of ammonia compared to the untreated fiber material, and / or the dried fiber material binds and neutralizes 20% to 70%, more preferably 30% to 70%, of acetic acid compared to the untreated fiber material, and / or the dried fiber material binds and neutralizes 20% to 70%, more preferably 30% to 70%, of isovaleric acid compared to the untreated fiber material.
[0030] This specification also discloses a method for applying an odor control composition to a textile material, comprising: (a) mixing 2 wt% to 10 wt% of the odor control concentrate (as described above) with 90 wt% to 98 wt% of water to produce an odor control composition; (b) applying the odor control composition to the textile material after step (a) by padding or exhaustion; and (c) drying, heat-treating, and / or curing the textile material after step (b) to form a treated textile material that reduces, binds to, and / or neutralizes odor molecules and / or odors associated with odor molecules. In some embodiments, by drying after the odor control composition has been applied to the textile material by exhaustion, the treated textile binds to and / or neutralizes organic malodorous molecules over a long period of time (e.g., up to 25 wash cycles, several months, several years, or any combination thereof). The exhaustion process involves placing a fabric with a solution of plant-derived non-volatile triglycerides and high-surface-area essential minerals / zeolites into an exhauster and gradually increasing and decreasing the temperature over a predetermined period of time. In another embodiment, an odor control composition is applied to a textile material by a padding method and then dried, so that the treated fibers bind to and neutralize organic malodorous / odor molecules and / or odors associated with organic malodorous / odor molecules over a long period of time (e.g., up to 25 wash cycles, several months, several years, or any combination thereof). In the padding process, a solution of plant-derived non-volatile triglycerides and high-surface-area essential minerals is applied to a fabric, the fabric is passed through rollers, and then the fabric is dried and hardened in an oven. When fibers are padded or exhausted under high temperature and pressure, the plant-derived non-volatile triglycerides and high-surface-area minerals are (permanently) incorporated into the fabric and remain in the fabric over a long period of time (e.g., a predetermined number of wash cycles).
[0031] In some embodiments, the odor molecules include ammonia, nonenal, isovaleric acid, acetic acid, or any combination thereof. In some embodiments, the odor molecules include at least two of ammonia, nonenal, isovaleric acid, and acetic acid. In some embodiments, the odor molecules include at least three of ammonia, nonenal, isovaleric acid, and acetic acid. In some embodiments, the odor molecules include all of ammonia, nonenal, isovaleric acid, and acetic acid. In some embodiments, the treated fibers have at least 80% reductions in ammonia, at least 83% reductions in nonenal, at least 85% reductions in isovaleric acid, and at least 95% reductions in acetic acid compared to untreated fibers.
[0032] In one embodiment, step (a) comprises an alkali metal salt in a concentration of 0.1 wt% to 0.8 wt% of the odor control composition. In one embodiment, the alkali metal salt is sodium lactate or sodium bicarbonate. In one embodiment, the alkali metal salt is sodium lactate.
[0033] In one embodiment, the pH of the odor control composition in step (a) is 5.0 to 7.5, more preferably 5.5 to 6.2. In another embodiment, the pH of the odor control composition in step (a) does not exceed pH 7.0.
[0034] This specification also discloses odor control compositions for textiles, the composition comprising (a) the above-mentioned odor control concentrate at a concentration of 2 wt% to 10 wt% of the odor control composition for textiles, (b) water at a concentration of 90 wt% to 98 wt% of the odor control composition for textiles, and (c) an alkali metal salt, wherein the pH of the odor control composition is 5 to 7.5, more preferably 5.5 to 6.2. In some embodiments, plant-derived non-volatile triglycerides and zeolites are present in a ratio of 2:1 to 1:2, more preferably 1.5:1 to 1:1.5, and most preferably 1:1. In some embodiments, the plant-derived non-volatile triglycerides include castor oil. In some embodiments, the plant-derived non-volatile triglycerides include at least two of aloe oil, castor oil, hemp seed oil, and flaxseed oil. In some embodiments, the plant-derived non-volatile triglycerides include aloe oil and castor oil. In some embodiments, the plant-derived non-volatile triglycerides include aloe oil, castor oil, hemp seed oil, and flaxseed oil. In some embodiments, the zeolite is chabazite, pentasil, or any combination thereof. In some embodiments, the alkali metal salt is present in the odor control composition at a concentration of 0.1 wt% to 0.8 wt%. In some embodiments, the zeolite is always present at a higher concentration than the alkali metal salt. In some embodiments, the ratio of zeolite to alkali metal salt is 2:1 to 20:1, more preferably 10:3 to 10:1. In some embodiments, the alkali metal salt is sodium lactate or sodium bicarbonate. In some embodiments, the alkali metal salt is sodium lactate. In another embodiment, one or more surfactants, binders, thixotropic agents, dispersants, or any combination thereof may further be included to facilitate the dispersion of components contained in the composition (e.g., concentrated and / or diluted compositions disclosed herein) and / or to facilitate the application and / or bonding of the composition to fibers (e.g., uniform application to the surface of a fiber material and / or to the fibers of a fiber material).In some embodiments, the odor control compositions for textiles disclosed immediately prior to this document do not contain dextrins, cyclodextrins, and / or highly branched cyclodextrins, nor foaming systems (e.g., those that generate / produce gas from an acid source and a carbon dioxide source). Furthermore, the disclosed compositions are not laundry additives / laundry detergent additives used by consumers.
[0035] Embodiments of the present invention may include one or more of the features and configurations described above, or any combination thereof.
[0036] Further features, aspects, and advantages of the present invention are described in the following detailed description, some of which will be readily apparent to those skilled in the art from the following description or from carrying out the present invention as described herein. The above general description and the following detailed description present various embodiments of the present invention and are intended to provide an overview or framework for understanding the claimed nature and features of the present invention. [Modes for carrying out the invention]
[0037] The present invention will be described in more detail below with reference to examples illustrating exemplary embodiments of the invention. However, the present invention can be implemented in many different forms and should not be construed as being limited to the representative embodiments described herein. The exemplary embodiments are provided to ensure that this disclosure is sufficient and complete, to fully convey the scope of the invention, and to enable those skilled in the art to manufacture, use, and implement the invention.
[0038] Furthermore, the word “or” as used in this disclosure and claims means an inclusive “or,” not an exclusive “or.” That is, unless otherwise specified or it is clear from the context, the expression “X uses A or B” means any of the permutations that are naturally included. In other words, the expression “X uses A or B” is satisfied by any of the expressions “X uses A,” “X uses B,” or “X uses both A and B.” Furthermore, the articles “a” and “an” as used in this application and claims are generally interpreted as meaning “one or more,” unless otherwise specified or it is clear from the context that they are singular. Throughout this specification and claims, the following terms have at least the meanings expressed herein, to the extent that they do not contradict the context. The meanings defined below are not necessarily limiting, but merely provide illustrative examples of the terms. To the extent that they do not contradict the context, “a,” “an,” and “the” may have a plural meaning, and “in” may mean “in,” “at,” and / or “on.” The phrase "in one embodiment" as used herein does not necessarily refer to the same embodiment, but it may refer to the same embodiment.
[0039] In this specification, concentrations, quantities, and other numerical data may be presented in range format. Such range formats are used merely for convenience and should be interpreted flexibly to include not only the numerical value specified as the limit of the range, but also all individual numerical values and subranges within that range. For example, a numerical range of "approximately 1 to 5" should be interpreted to include not only the specified numerical value of approximately 1 to approximately 5, but also the individual numerical values and subranges within that range. That is, this numerical range includes individual numerical values such as 2, 3, and 4, as well as subranges such as 1 to 3, 2 to 4, and 3 to 5, and the individual values of 1, 2, 3, 4, and 5. The same applies to ranges that show only one numerical value as the minimum or maximum value. Furthermore, such interpretation should apply regardless of the breadth or characteristics of the range described.
[0040] "High specific surface area essential minerals (HSAEM)" have a specific surface area (SSA) of 250 m². 2 / g exceeds (250m 2 / g~500m 2 / g, comfortably 300m 2 / g~500m 2 Contains minerals (in grams). Examples of HSAEMs include clays and clay-based materials, more specifically zeolites and / or aluminosilicates, particularly chabazite and / or pentacyl.
[0041] The “plant-derived non-volatile triglycerides” disclosed herein are mixtures of 12-20 carbon saturated fatty acids and polyunsaturated fatty acids (C12-C20 fatty acids). “Plant-derived” refers to the origin of the triglycerides or oils, which are plant-derived and not animal-derived or synthetic. “Non-volatile” refers to triglycerides that do not evaporate at room temperature (25°C), for example, triglycerides with a boiling point above 100°C, preferably above 150°C, and more preferably above 200°C. Plant-derived non-volatile triglycerides (also referred to herein as essential oils or oils) include castor oil, aloe oil, hemp seed oil, and flaxseed oil, more preferably castor oil as the primary plant-derived non-volatile triglyceride in the disclosed compositions, and possibly aloe oil as the secondary plant-derived non-volatile triglyceride. In some embodiments, castor oil is a non-aromatic oil and a primary plant-derived non-volatile triglyceride. The fatty acid profile of castor oil includes at least 85 wt% to 95 wt% ricinoleic acid and other fatty acids. For example, fatty acids in castor oil other than ricinoleic acid include linoleic acid, oleic acid, stearic acid, palmitic acid, linolenic acid, and dihydroxystearic acid, which account for the remaining 5 wt% to 15 wt% of castor oil (see Alnor Safety Data Sheet, August 2023). Castor oil has a boiling point above 300°C and an ignition point above 230°C. Furthermore, the hydroxyl group content of castor oil is 160 to 168 (see Alnor Technical Data Sheet, April 2012). In some embodiments, aloe oil is a secondary plant-derived non-volatile triglyceride included in the composition of the disclosure. Aloe oil contains an aromatic fatty acid profile. The aloe oil used herein consists of 0.1–10% aloe vera leaf extract and 90–99.9% canola oil (see Hallstar Cosmetics Ingredients Information Sheet, February 2020), and may further contain antioxidants (e.g., 0.1–0.4% tocopherol).Aloe vera leaf extract contains a variety of compounds, including phenolic compounds and dicarboxylic acids. The fatty acid profile of canola oil, on average, contains 60 wt% oleic acid, 20 wt% linoleic acid, and 10 wt% linolenic acid (see VJ Barthet, 2016, Reference Module in Food Science), with the remaining 10 wt% being other fatty acids. Canola oil has a boiling point above 300°C and an ignition point above 220°C (see Hallstar, May 2015, Safety Data Sheet). In some embodiments, hemp seed oil and flaxseed oil are other plant-derived non-volatile triglycerides that may be included in the composition of the disclosure. Both hemp seed oil and flaxseed oil are non-aromatic oils. Hemp seed oil has a boiling point above 230°C and an ignition point above 130°C (see safety data sheet, NHR Organic Oils, June 2017). Flaxseed oil has a boiling point above 100°C and an ignition point above 280°C (see safety data sheet, NHR Organic Oils, November 2020). The fatty acids common to these plant-derived non-volatile triglycerides are linoleic acid and linolenic acid.
[0042] The terms "owf" and "cloth weight ratio" are commonly used in this technology and batch processes, and the amount of chemical finish applied is usually expressed as a weight percentage based on the original cloth weight. This relationship is abbreviated as %owf (cloth weight ratio), and %owf = [(chemical weight / cloth weight) * 100] / wet pick-up rate %. For example, when applying a chemical to 400 kg of cloth with a cloth weight ratio of 3% and a wet pick-up rate of 80%, 15 kg of chemical is used (3% of 400 kg with an 80% wet pick-up rate).
[0043] As used herein, the terms “permanently adhere” or “long-term adherence” refer to the composition remaining on the fibers for at least 25 wash cycles, and depending on the number of washes, it may remain for months or even years.
[0044] (Odor-controlling concentrated composition) This specification discloses odor-controlling concentrated compositions (before application to textile materials) which are applied to textile materials (e.g., permanently by padding or exhaustion techniques after dilution) and / or used to treat textile materials to reduce, bind, and / or neutralize odors and / or organic malodorous molecules (secretions and / or by-products from the human body) in the textile materials over a long period of time (e.g., 25 wash cycles, several months, or up to one year). The concentrated compositions of the disclosure are environmentally friendly and are as effective as or more effective than known heavy metal and nanomaterial formulations used in the textile field to treat textile materials / fibers in terms of odor control and odor reduction.
[0045] In particular, the odor-controlling concentrate composition comprises a combination of plant-derived non-volatile triglycerides and zeolites. The disclosed odor-controlling concentrate composition may further contain water and an alkali metal salt. The odor-controlling concentrate composition is liquid under ambient conditions and more preferably an emulsion (e.g., a water-in-oil emulsion or an oil-in-water emulsion, depending on the water and oil content in the particular concentrate composition).
[0046] The plant-derived non-volatile triglycerides in the odor-controlling concentrated composition are present at a concentration of 18 wt% to 40 wt% of the composition (any endpoint within this range may be used as the endpoint of other ranges, such as 20 wt% to 35 wt%, 25 wt% to 40 wt%, 25 wt% to 30 wt%, and 18 wt% to 30 wt%). In some embodiments, the plant-derived non-volatile triglycerides include aloe oil, castor oil, hemp seed oil, flaxseed oil, canola oil, or any combination thereof. In some embodiments, the plant-derived non-volatile triglycerides include at least two of aloe oil, castor oil, hemp seed oil, canola oil, and flaxseed oil. In some embodiments, the plant-derived non-volatile triglycerides include at least three of aloe oil, castor oil, hemp seed oil, canola oil, and flaxseed oil. When two types of plant-derived non-volatile triglycerides are present in the composition, the oil may be present in a ratio of 5:1 to 1:5, 3:1 to 1:3, or 1:1. In some embodiments, the plant-derived non-volatile triglycerides include aloe oil, castor oil, hemp seed oil, and flaxseed oil. As will be further described below, each of the above-mentioned plant-derived non-volatile triglycerides, when diluted and applied to a fibrous material, not only controls odor by binding to, reducing, and / or neutralizing odor molecules (e.g., isovaleric acid, ammonia, nonenal, and / or acetic acid) and / or odors associated with these odor molecules, but also adheres zeolite to the fibrous material.
[0047] Furthermore, the zeolite in the odor-controlling concentrated composition is present at a concentration of 10 wt% to 50 wt% of the composition (any endpoint within this range may be used as the endpoint of other ranges, such as 15 wt% to 50 wt%, 20 wt% to 45 wt%, 25 wt% to 40 wt%, and 30 wt% to 40 wt%). Zeolite is preferred because it has a high specific surface area and can bind, neutralize, and reduce odor molecules (e.g., ammonia, nonenal, acetic acid, and / or isovaleric acid) and / or odors associated with these odor molecules. In one preferred embodiment, the zeolite is chabazite and / or pentasyl. Furthermore, the zeolite disclosed herein is included in the disclosed composition as polydisperse particles measuring 0.1 μm to 10 μm, more preferably 0.5 μm to 5 μm, thereby having the advantage that the zeolite can be permanently fixed and / or retained on and / or within the fibrous material by the disclosed plant-derived non-volatile triglycerides. If the zeolite particles exceed the upper limit of the range described above, they become coarse and prone to peeling off the fibrous material after application (further negatively affecting the tactile feel) and impairing odor control, so such particles should be avoided. If the zeolite particles fall below the lower limit of the range described above, they should also be avoided because they violate regulations prohibiting the use of nanoparticles in fibrous materials (due to the risk of absorption into the skin and toxicity).
[0048] In one embodiment, the odor control concentration composition comprises aloe oil, castor oil, hemp seed oil, flaxseed oil, or any combination thereof, present at a concentration of 25 wt% to 40 wt% of the total weight of the composition, and zeolite, present at a concentration of 10 wt% to 50 wt% of the total weight of the composition.
[0049] In some embodiments, plant-derived non-volatile triglycerides and zeolites are present in a ratio of 3:1 to 1:3, preferably 2:1 to 1:2, more preferably 1.5:1 to 1:1.5, and most preferably 1:1. When the plant-derived non-volatile triglycerides disclosed herein are present in the above concentrations and / or ratios, they not only adhere the zeolite to the textile material (e.g., permanently and / or over a long period of time (25 wash cycles, several months, or several years)) when the composition is applied to the textile material (and after application), providing desired odor control, binding and / or neutralizing and reducing organic molecules, but also adhering the zeolite to the textile material.
[0050] In some embodiments, the odor control concentrate further contains an alkali metal salt, which is preferably sodium lactate, sodium bicarbonate, or a combination thereof. When the alkali metal salt is included in the concentrate, it is present at a concentration of 1.5 wt% to 15 wt% of the odor control concentrate. The alkali metal salt makes it easier to maintain the pH of the odor control concentrate between pH 4.0 and 7.5. The alkali metal salt makes it easier to capture odor substances such as IVA, nonenal, and acetic acid in the treated fibers / textile material. In some embodiments, zeolite is always present at a higher concentration than the alkali metal salt, with a zeolite-to-alkali metal salt ratio of 2:1 to 20:1, more preferably 10:3 to 10:1. If the concentration of alkali metal salt in the concentrate and, consequently, in the treated textile material exceeds the disclosed concentration, the odor (especially ammonia) capture ability of the zeolite decreases significantly, the pH of the treatment becomes alkaline, and this may affect the integrity and visual properties of the textile material.
[0051] The odor-controlling concentrated composition may further contain one or more surfactants, a binder, a thixotropic agent, a dispersant, an antifoaming agent, or any combination thereof, in order to facilitate the dispersion of the above-mentioned chemical components in the odor-controlling concentrated composition. Examples of one or more surfactants include, but are not limited to, ethoxylated alcohols, polyethylene glycol dilaurate or dioleate, sorbitan laurate, oleate or stearate, alkyl or aryl ethoxylated sulfates, sulfonates and alkyl sulfates, and alcohol ethoxylate / propoxylate copolymers in concentrations of 0.5 wt% to 8 wt% of the odor-controlling concentrated composition. Similarly, examples of dispersants in the odor-controlling concentrated composition include, but are not limited to, acrylic resins, maleated soybean oil, capric triglycerides, polylacto acid / ricinolate copolymers, polyethylene glycol, steareth 20, cetearyl glucoside polyhydroxystearate, polyglycerol stearate, polyglyceryl distearate, sodium stearoyl lactylate, and distearyldimethylammonium chloride, at concentrations of 1 wt% to 8 wt% of the odor-controlling concentrated composition. Similarly, examples of binders in the odor-controlling concentrated composition include, but are not limited to, acrylic binders, polyester binders, polyurethane binders, polyolefin binders, and styrene acrylate binders, at concentrations of 10 wt% to 30 wt% of the odor-controlling concentrated composition. Similarly, examples of thixotropic agents in the odor-controlling concentrated composition include, but are not limited to, synthetic or natural phyllosilicates, clays, celluloses, acrylates, carbomers, xanthan gums, pyrogenic silicas, polyquaterniums, and polysorbates in concentrations of 0.01 wt% to 1 wt% of the odor-controlling concentrated composition. Similarly, examples of defoaming agents in the odor-controlling concentrated composition include, but are not limited to, polysiloxanes, silicone emulsions or oils, alkyl polyacrylates, and alkylaryl polyethers.
[0052] The odor control concentrate may be an oil-in-water emulsion or a water-in-oil emulsion, but in some embodiments, an oil-in-water emulsion is preferred. When preparing either emulsion, two phases (an oil phase and an aqueous phase) are first prepared. In the oil phase, zeolite is mixed with a plant-derived non-volatile triglyceride, a dispersant, a surfactant, and an antifoaming agent. During mixing, these components are pulverized or homogenized to reduce the size of the zeolite. In particular, high-shear mixing / pulverization is continued until the zeolite becomes polydisperse particles of 0.1 to 10 μm, more preferably 0.5 to 5 μm. Furthermore, high-shear mixing of the zeolite with the plant-derived non-volatile triglyceride, dispersant, and surfactant is carried out over a predetermined period of time so that the zeolite particles are coated with the plant-derived non-volatile triglyceride (e.g., partially or completely coated (completely coated is preferred)), so that the zeolite is retained in the dispersed phase even when emulsified in the aqueous phase as described below. When preparing the emulsion described above, an aqueous phase is prepared separately from the oil phase. The aqueous phase contains water mixed with a surfactant (preferably a nonionic surfactant) and a thixotrope. The nonionic surfactant is included in the aqueous phase to produce an oil-in-water emulsion. The nonionic surfactant preferably has an HLB value of 8 to 13. Examples of nonionic surfactants include, but are not limited to, ethoxylated alcohols, polyoxyethylene-derived castor oil, polyoxyethylene-derived hydrogenated castor oil, polyethylene glycol dilaurate or dioleate, sorbitan laurate, oleate, or stearate. The thixotrope is useful in preventing syneresis of the emulsion, providing a physical barrier that prevents emulsion particles from colliding with each other and increasing the stability of the emulsion.
[0053] After preparing the oil and water phases as described above, these two phases are mixed using a homogenizer (Silverson L5M-A) at 2500-5000 rpm for 15-45 minutes to produce an oil-in-water emulsion or a water-in-oil emulsion. Whether it becomes an oil-in-water emulsion or a water-in-oil emulsion depends on the oil and water content in the emulsion. During the above mixing / homogenization, the alkali metal salt described above may be added at the described concentrations. In the case of an oil-in-water emulsion, the two phases are mixed for a predetermined time until the oil phase is homogeneously mixed with the water phase, resulting in the production of the odor-controlling concentrated composition having the described concentrations and components. In the case of a water-in-oil emulsion, the two phases are mixed for a predetermined time until the water phase is homogeneously mixed with the oil phase, resulting in the production of the odor-controlling concentrated composition having the described concentrations and components.
[0054] As shown in the examples, the odor-controlling concentrated compositions disclosed herein are oil-in-water emulsions comprising at least 36% water, 18 wt% to 40 wt% (more preferably 18 wt% to 30 wt%) of plant-derived non-volatile triglycerides of the composition, and 10 wt% to 50 wt% (more preferably 10 wt% to 30 wt%, most preferably 12.5 wt% to 20 wt%) of zeolite of the composition, wherein in some embodiments, alkali metal salts may be included in the concentrated composition at any of the above concentrations. Furthermore, the zeolite coated with plant-derived non-volatile triglycerides is preferably uniformly dispersed in the aqueous phase of the oil-in-water emulsion and does not separate from the odor-controlling concentrated composition.
[0055] (Method for applying odor control compositions to textile materials) The odor-controlling concentrated composition described above may be diluted with water or the like to produce an odor-controlling composition that can be (permanently) applied to a desired fiber material by a padding method or an exhaustion method. In this case, approximately 0.2 wt% to 10 wt% of the odor-controlling concentrated composition described above is diluted with water (for example, 90 wt% to 99.8 wt%), and this dilution (odor-controlling composition) is applied to the fiber material by a padding method or an exhaustion method. After the composition is applied to the fiber material, the fiber material is dried, heat-treated, and / or cured to obtain a dried fiber material (also called "treated fiber material") that reduces, binds, and / or neutralizes odor molecules and / or odors associated with odor molecules.
[0056] For example, when using the padding method, a pad bath is prepared by combining the concentration of the odor control composition / fiber coating composition with water. The pad bath consists of approximately 2-10% of the composition and 90-98% water. The pH of the pad bath is preferably 4.0-7.5. Using a continuous roller, the desired fiber material is padded into the pad bath, and the fibers are immersed in the pad bath for 1-15 seconds. The padded fibers are then cured / dried in an infrared (IR) dryer at 130°C-180°C for 30 seconds-5 minutes to obtain a dried fiber material that neutralizes odors and / or organic malodorous molecules (secretions and / or excretions from the human body) of the fiber material for a long period of time (e.g., 25 wash cycles, several months, or up to several years).
[0057] For example, in the exhaustion method, an exhaustion bath is prepared by combining the concentration of the odor control composition / fiber composition with water. The exhaustion bath consists of approximately 0.2-0.5% concentration and 99.5-99.8% water. The pH of the exhaustion bath is preferably 4.0-6.5. Exhaustion may be carried out in a beaker dryer (e.g., Lobomat BFA-24 from Werner Mathis AG) containing the desired fiber material. Exhaustion conditions include a bath ratio of 10:1, an exhaustion temperature of 65°C-135°C, a holding time at the exhaustion temperature of 40 minutes, and a heating / cooling rate of 2°C / min. After exhaustion, the treated fiber material is washed and cured / dried in an IR dryer at 130°C to 180°C for 30 seconds to 5 minutes to obtain a dried fiber material that neutralizes odors and / or organic malodorous molecules (secretions and / or excretions from the human body) for a long period of time (e.g., 25 wash cycles, several months, or up to several years).
[0058] In some embodiments, plant-derived non-volatile triglycerides (particularly castor oil and / or aloe vera oil) offer several advantages when applying odor-controlling compositions (i.e., diluted odor-controlling concentrated compositions) to and after application to textile materials. Specifically, in view of the ratios and / or concentrations disclosed herein, plant-derived non-volatile triglycerides (particularly castor oil and / or aloe vera oil) act as auxiliary dispersants for zeolites when applied to textile materials. At the ratios and / or concentrations disclosed herein, plant-derived non-volatile triglycerides (particularly castor oil and / or aloe vera oil) encapsulate the zeolite and stabilize it when the composition is applied to the textile material. Plant-derived non-volatile triglycerides (particularly castor oil and / or aloe vera oil) also act as carriers for the zeolite, allowing the zeolite to permeate and / or adhere to the textile material when the odor-controlling composition is applied to and / or after application to the textile material. Furthermore, plant-derived non-volatile triglycerides (particularly castor oil and / or aloe vera oil) have the added benefit of acting as plasticizers that soften the fibrous material when the composition is applied, thereby facilitating the penetration of zeolites, alkali metal salts, and non-volatile triglycerides deep into the fibrous material. As a result, it becomes possible to control odors in the fibrous material over a long period of time (e.g., by binding, neutralizing, and reducing odors associated with ammonia, nonenal, isovaleric acid, and / or acetic acid). In some embodiments, the zeolite is sized to only partially penetrate the fibrous fabric, so that some of the zeolite is exposed on the surface of the fiber / fabric, thereby capturing odor-causing substances. Plant-derived non-volatile triglycerides (particularly castor oil and / or aloe vera oil) also improve the slipperiness of textile materials (e.g., fabrics) both when the composition is applied to the textile material and after application, by reducing and / or minimizing the tactile disadvantages (e.g., surface roughness and / or grittiness) associated with the presence of zeolite on the outer surface of the textile material (e.g., the outer surface of a textile fabric).This improves dry crocking and minimizes friction on the outer surface of the fiber material, thus preventing and / or reducing premature wear of the fiber material after application of the odor control composition.
[0059] Furthermore, the alkali metal salts contained in the composition help to capture odor substances such as isovaleric acid, acetic acid, and nonenal when the composition is applied to the fiber material and afterward. As mentioned above, sodium lactate and / or sodium bicarbonate may be used as the alkali metal salt. However, considering that the pH of the treated cloth / fiber must be between 4.0 and 7.5, sodium lactate is the most preferred alkali metal salt. The pH of the cloth should be between 4.0 and 7.5 so that the cloth does not irritate the skin. Furthermore, if the pH of the cloth is greater than 7.5, phenolic yellowing is likely to occur, which is undesirable in appearance. On the other hand, if the pH of the cloth is lower than 4, the dye in the fiber material (cloth) may dissolve and leach out of the cloth. In particular, the pKa of sodium bicarbonate is about 6.4, which is much higher than the pKa of sodium lactate. Due to its relatively high pKa, when the pH approaches 6.4 during padding or exhaustion, the conjugate acid (carbonic acid) of sodium bicarbonate quickly reacts with water to produce carbon dioxide. Pad baths containing sodium bicarbonate often have a pH range of 6.75 to 7.25, from which fibers (e.g., treated fibers and / or treated fabrics) with a pH range of 7.0 to 7.75 are obtained. Therefore, the upper pH limit of fiber materials treated with compositions containing sodium bicarbonate (e.g., pH 7.51 to 7.75) exceeds the preferred pH range of pH 4.0 to 7.5 for treated fabrics. In contrast, the pKa of sodium lactate is approximately 3.8, which is considerably lower than the pKa of sodium bicarbonate, and sodium lactate is converted to its conjugate acid (lactic acid) at a lower pH (e.g., around pH 3.8). Pad baths containing sodium lactate often have a pH range of 5.0 to 6.0, from which fibers (treated fibers and / or treated fabrics) with a pH range of 6.0 to 6.75 are obtained. This falls within the preferred pH range of pH 4.0 to 7.5 for treated fabrics. Furthermore, if the pH of a textile material (e.g., clothing) exceeds 7.5, prolonged contact with the textile material often causes skin irritation due to its basic nature.
[0060] (Use of the composition) This specification also discloses the use of compositions permanently applied to fibrous materials to control odor. The embodiments described above with respect to compositions and methods also apply to uses.
[0061] (Fiber material to which odor control composition has been applied) This specification also discloses dry fiber materials (also referred to as "treated fibers" or "treated fiber materials") to which one of the compositions described above has been applied by methods such as padding or exhaustion. Dry fiber materials to which the odor control composition / fiber coating composition has been applied bind, neutralize, and / or reduce the odor associated with organic odor / malodorous molecules in the dry fiber material over a longer period of time than the same dry fiber material that has not been treated with (and / or to which the compositions disclosed herein have not been applied).
[0062] In this embodiment, the dry fiber material comprises a plant-derived non-volatile triglyceride applied to the dry fiber material at a concentration of 0.5 to 5.0%, more preferably 0.75% to 3.5%, most preferably 1% to 3%, or 1.5% or 1.75% to 2% by fabric weight, and a zeolite applied to the dry fiber material at a concentration of 0.25% to 3%, 0.25% to 2%, 0.25% to 1.75%, more preferably 0.5% to 1.5%, most preferably 0.75% to 1.25% by fabric weight. In this embodiment, the alkali metal salts applied to the fibers (e.g., sodium bicarbonate and sodium lactate) are present in amounts of 0.08% to 0.6%, 0.09% to 0.5%, 0.1% to 0.5%, 0.1% to 0.4%, 0.1% to 0.3%, 0.1% to 0.2%, and 0.1% to 0.15% by fabric weight. In this embodiment, plant-derived non-volatile triglycerides and zeolites are present on and / or within the dry fiber material in a ratio of 3:1 to 1:3, 2:1 to 1:2, more preferably 1.5:1 to 1:1.5, and most preferably 1:1.
[0063] At the concentrations and ratios described above, the dried fiber material and / or the composition applied thereto control odor over a longer period of time compared to the untreated fiber material by binding, neutralizing, and / or reducing the odor associated with ammonia, acetic acid, isovaleric acid, and / or nonenal on the fiber material. Specifically, the dried fiber material binds and neutralizes 75% to 100%, more preferably 80% to 100%, of ammonia compared to the untreated fiber material, and / or the dried fiber material binds and neutralizes 75% to 100%, more preferably 80% to 100%, of acetic acid compared to the untreated fiber material, the dried fiber material binds and neutralizes 75% to 100%, more preferably 80% to 100%, of isovaleric acid compared to the untreated fiber material, and / or the dried fiber material binds and neutralizes 75% to 100%, more preferably 80% to 100%, of nonenal compared to the untreated fiber material. In some embodiments, plant-derived non-volatile triglycerides (particularly castor oil and / or aloe oil) bind to, neutralize, and / or reduce the odor associated with isovaleric acid and / or nonenal.
[0064] In a preferred embodiment, the fibrous material disclosed herein (including the dry fibrous material) is either a woven or nonwoven fibrous material. In a preferred embodiment, the fibrous material and / or dry fibrous material is a knitted or woven fabric containing polyester, nylon, rayon, cotton, or any combination thereof. In a preferred embodiment, the fabric weight of the fibrous material / dry fibrous material is 20 to 400 gsm (grams per square meter). Furthermore, it should be understood that the heavier the fabric, the more of the above-mentioned composition it will absorb (during and after padding and / or during and after exhaustion), resulting in a dry fibrous material that better controls / captures odors over a longer period.
[0065] (Examples) Table 1 shows exemplary compositions of the compositions disclosed herein (i.e., compositions 3-6, abbreviated as "Comp#3", "Comp#4", "Comp#5", and "Comp#6" in Tables 1-3) and comparative formulations (i.e., comparative formulations 1-2, abbreviated as "Comp#1" and "Comp#2" in Tables 1-3). Each composition shown in Table 1 (comparative compositions 1-2 and exemplary compositions 3-6) was applied by padding at a fabric weight ratio of 5% to a textured polyester interlock knit fabric made from filament yarn, at 150°C for 120 seconds. The fabric weight was 106 g / m2. The wet pick-up rate of the fabric was 100 wt%. The polyester fabric was Test Fabrics' #703, catalog number #1405003. The size of each sample was A4 size (210 mm × 297 mm). As shown in Table 1, comparative compositions 1 and 2 (abbreviated as "Comp#1" and "Comp#2" in Tables 1-3) do not contain alkali salts (e.g., sodium bicarbonate and sodium lactate) compared to exemplary compositions 3-6 (abbreviated as "Comp#3," "Comp#4," "Comp#5," and "Comp#6" in Tables 1-3). The OWF values of fibers treated with each composition are shown in Table 2.
[0066] Composition #1 used Biovera® Aloe Vera Oil. Biovera® Aloe Vera Oil contains canola oil (CAS No. 120962-03-0) and aloe vera leaf extract (CAS No. 85507-69-3) (see pages 1-8 of the Safety Data Sheet issued December 11, 2015). Each composition used Alnor's castor oil (see Safety Data Sheet issued August 2, 2023). Laponite® RD was supplied by BYK (see Safety Data Sheet printed May 10, 2022). E-Sperse® 325 was supplied by Ethox Chemicals (see Technical Forum). Sodium lactate (60%) was Galaflow SL from Galactic (see the material safety data sheet revised on December 16, 2008, and the technical data sheet as of March 2024). Printol HFB was from DyStar® (see the product data sheet issued in May 2008). [Table 1] [Table 2]
[0067] After application to polyester, the reduction rates of four major malodorous compounds were measured for each composition. The reduction rate of isovaleric acid was measured according to ISO 17299-3. The reduction rate of ammonia was measured according to ISO 17299-2. The reduction rate of acetic acid was measured according to ISO 17299-2, and the reduction rate of nonenal was measured according to ISO 17299-3. As shown in Table 3, compositions 1 and 2, which did not contain sodium bicarbonate and sodium lactate, showed lower reduction rates of acetic acid than compositions 3-6. Compositions containing castor oil and zeolite, and further containing either sodium bicarbonate or sodium lactate, showed significant reduction rates for all of ammonia, nonenal, isovaleric acid, and acetic acid. [Table 3]
[0068] The wash durability of the treated textile materials was evaluated under the conditions specified in PHX AP0701. The treated textiles were washed for 10 wash cycles (HL). Each cycle consisted of 2 kg of material at a minimum temperature of 40°C, using 20 g of ECE (standard detergent 98 containing optical gloss), followed by low-temperature tumble drying. Two textile materials treated with Comp#5 were evaluated both before and after the 10 wash cycles. Table 4 shows the results regarding odor reduction retention. As shown in the table, even after 10 washes, the treated textile materials retained 27.4% to 93.9% of their odor reduction effect, showing a significant improvement compared to untreated PET even after 10 washes. [Table 4]
[0069] The foregoing description provides embodiments of the present invention for illustrative purposes only. It is assumed that similar functions can be performed and / or similar results can be achieved in other embodiments. All such equivalent embodiments and examples are within the scope of the present invention and are covered by the appended claims.
Claims
1. An odor control concentrate composition configured to be applied to textile materials to control odor over a long period of time, (a) A plant-derived non-volatile triglyceride present in a concentration of 18 wt% to 40 wt% of the total weight of the composition, (b) comprising a zeolite present in a concentration of 10 wt% to 50 wt% of the total weight of the composition, Odor-controlling concentrated composition.
2. The plant-derived non-volatile triglyceride and the zeolite are present in a ratio of 2:1 to 1:2, more preferably 1.5:1 to 1:1.5, and most preferably 1:1, and / or Water is present in the composition at a concentration of 10 wt% to 40 wt%. The odor-controlling concentrated composition according to claim 1.
3. The plant-derived non-volatile triglyceride comprises at least two of the following: aloe oil, castor oil, hemp seed oil, and flaxseed oil. The odor-controlling concentrated composition according to claim 1 or 2.
4. The aforementioned plant-derived non-volatile triglyceride comprises aloe oil and castor oil. The odor-controlling concentrated composition according to any one of claims 1 to 3.
5. The plant-derived non-volatile triglycerides include aloe oil, castor oil, hemp seed oil, and flaxseed oil. The odor-controlling concentrated composition according to any one of claims 1 to 4.
6. The zeolite is chabazite, pentasil, or a combination thereof, and / or The zeolite comprises polydisperse particles of 0.1 μm to 10 μm, more preferably 1 μm to 5 μm, and / or The odor-controlling concentrated composition comprises one or more surfactants, a binder, a thixotropic agent, a dispersant, or any combination thereof, and / or The odor-controlling concentrated composition further comprises an alkali metal salt, The alkali metal salt is preferably sodium lactate, sodium bicarbonate, or a combination thereof. The odor-controlling concentrated composition according to any one of claims 1 to 5.
7. The aforementioned composition is a liquid. The odor-controlling concentrated composition according to any one of claims 1 to 6.
8. The aforementioned composition is a water-in-oil emulsion or an oil-in-water emulsion. The odor-controlling concentrated composition according to any one of claims 1 to 7.
9. A dry fiber material to which the composition of claim 1 is permanently applied, The dry fiber material and / or the composition applied thereto reduce, bind, and / or neutralize odors from odor molecules on the dry fiber material over a long period of time. Dry fiber material.
10. The plant-derived non-volatile triglycerides applied to the dried fiber material are in an amount of 0.5% to 5%, more preferably 0.75% to 3.5%, and most preferably 1% to 3% by fabric weight (owf). The zeolite applied to the dry fiber material is in an amount of 0.25% to 3%, more preferably 0.5% to 1.5%, and most preferably 0.75% to 1.25% by fabric weight (owf). The dried fiber material according to claim 9.
11. The plant-derived non-volatile triglyceride and the zeolite are present in a ratio of 2:1 to 1:2, more preferably 1.5:1 to 1:1.5, and most preferably 1:
1. The dried fiber material according to claim 1 or 10.
12. The dried fiber material reduces, binds to, and / or neutralizes ammonia, acetic acid, and isovaleric acid, and / or odors associated with ammonia, acetic acid, and isovaleric acid, compared to the untreated fiber material. A dried fiber material according to any one of claims 9 to 11.
13. The aforementioned dried fiber material reduces, binds, and / or neutralizes ammonia and / or odors associated with ammonia by 75% to 100% compared to the untreated fiber material, and / or The aforementioned dried fiber material binds and neutralizes 75% to 100% of acetic acid and / or odors associated with acetic acid, compared to the untreated fiber material. The aforementioned dried fiber material binds and neutralizes 75% to 100% of isovaleric acid and / or odor associated with isovaleric acid, and / or, The aforementioned dried fiber material binds and neutralizes 75% to 100% of nonenal and / or odors associated with nonenal compared to the untreated fiber material. A dried fiber material according to any one of claims 9 to 12.
14. A method for applying an odor control composition to a fibrous material, (a) Mixing the odor control concentrate of claim 1 in an amount of 2 wt% to 10 wt% with 90 wt% to 98 wt% water to produce the odor control composition, (b) After step (a), the odor control composition is applied to the fibrous material by a padding method or an exhaustion method, (c) After step (b), the fiber material is dried, heat-treated, and / or cured to form a treated fiber material that reduces, binds to, and / or neutralizes odor molecules and / or odors associated with those odor molecules, method.
15. The reduction, binding, and / or neutralization of odor molecules and / or odors associated with them continues over a long period of time, including 10 wash cycles, 25 wash cycles, 3 months, 1 year, or any combination thereof. The method according to claim 14.
16. The odor molecules comprise ammonia, nonenal, isovaleric acid, acetic acid, or any combination thereof. The method according to claim 14 or 15.
17. The odor molecule comprises at least two of ammonia, nonenal, isovaleric acid, and acetic acid. The method according to any one of claims 14 to 16.
18. The odor molecule comprises at least three of the following: ammonia, nonenal, isovaleric acid, and acetic acid. The method according to any one of claims 14 to 17.
19. The odor molecules comprise ammonia, nonenal, isovaleric acid, and acetic acid. The method according to any one of claims 14 to 18.
20. In the treated fibers, ammonia, nonenal, isovaleric acid, and acetic acid are reduced by at least 75% compared to untreated fibers. The method according to any one of claims 14 to 19.
21. In the treated fibers, compared to untreated fibers, ammonia is reduced by at least 75%, nonenal by at least 75%, isovaleric acid by at least 75%, and acetic acid by at least 75%. The method according to any one of claims 14 to 20.
22. Step (a) further comprises an alkali metal salt of the odor control composition in a concentration of 0.1 wt% to 0.8 wt%, and / or Step (a) further comprises one or more surfactants, binders, thixotropic agents, dispersants, or any combination thereof. The method according to any one of claims 14 to 21.
23. The alkali metal salt is sodium lactate or sodium bicarbonate. The method according to any one of claims 14 to 22.
24. The pH of the odor control composition in step (a) is 5 to 7.5, more preferably 5.5 to 6.
2. The method according to any one of claims 14 to 23.
25. The pH of the odor control composition in step (a) shall not exceed pH 7.
0. The method according to any one of claims 14 to 24.
26. A textile odor control composition, (a) The odor control composition for textiles according to claim 1 in a concentration of 2 wt% to 10 wt%, (b) Water in a concentration of 90 wt% to 98 wt% of the odor control composition for textiles, (c) comprising an alkali metal salt, The pH of the odor control composition is 5 to 7.5, preferably 5.5 to 6.
2. Odor control composition for textiles.
27. The plant-derived non-volatile triglyceride and the zeolite are present in a ratio of 2:1 to 1:2, more preferably 1.5:1 to 1:1.5, and most preferably 1:
1. The odor control composition for textiles according to claim 26.
28. The plant-derived non-volatile triglycerides include aloe oil, castor oil, hemp seed oil, and flaxseed oil. The odor control composition for textiles according to claim 26.
29. The zeolite is chabazite, pentasil, or a combination thereof. The odor control composition for textiles according to any one of claims 26 to 28.
30. The alkali metal salt is present in the odor control composition at a concentration of 0.1 wt% to 0.8 wt%. The alkali metal salt is sodium lactate or sodium bicarbonate. The odor control composition for textiles according to any one of claims 26 to 29.
31. Odor control concentrated composition, (a) Aloe oil, castor oil, hemp seed oil, flaxseed oil, or any combination thereof, present in a concentration of 25 wt% to 40 wt% of the total weight of the composition, (b) comprising a zeolite present in a concentration of 10 wt% to 50 wt% of the total weight of the composition, Odor-controlling concentrated composition.
32. Use of concentrated composition, (a) A plant-derived non-volatile triglyceride present in a concentration of 18 wt% to 40 wt% of the total weight of the composition, (b) a zeolite present in a concentration of 10 wt% to 50 wt% of the total weight of the composition, which is permanently applied to the fibrous material to control odor, use.