Polyunsaturated fatty acid composition enriched with DHA
A vegetable-based lipid composition with balanced polyunsaturated fatty acids, processed through sustainable methods, addresses oxidative instability in DHA-rich compositions, ensuring improved stability and health benefits for nutritional and pharmaceutical uses.
Patent Information
- Application Number
- JP2020571371
- Authority / Receiving Office
- JP · JP
- Patent Type
- Patents
- Current Assignee / Owner
- Priority Date
- 2018-06-21
- Filing Date
- 2018-12-20
- Publication Date
- 2024-12-18
- Estimated Expiration
- 2038-12-20
AI Technical Summary
Existing lipid compositions containing high levels of polyunsaturated fatty acids, particularly DHA, suffer from significant oxidative instability, leading to reduced shelf life and product degradation.
A vegetable-based lipid composition comprising 50% to 85% DHA, along with specific ratios of other polyunsaturated fatty acids, is formulated to enhance oxidative stability, using sustainable plant sources and processing techniques like transesterification, distillation, and chromatography to maintain high DHA content while minimizing EPA and other undesirable components.
The composition achieves improved storage stability with reduced oxidative degradation, offering enhanced nutritional and health benefits while maintaining high DHA levels, suitable for feed, pharmaceutical, and cosmetic applications.
Smart Images

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Abstract
Description
[Technical field]
[0001] The embodiments disclosed herein relate to novel lipid compositions enriched with multiple polyunsaturated fatty acids, which have multiple health benefits, including nutritional benefits, and are potentially obtained from a single source that is both scalable and sustainable, and also have improved stability against oxidation. [Background technology]
[0002] Omega-3 long-chain polyunsaturated fatty acids (LC-PUFAs) are widely recognized as important compounds for human and animal health. These fatty acids can be obtained from dietary sources or, to a lesser extent, by conversion of linoleic acid (LA, 18:2ω-6) or alpha-linolenic acid (ALA, 18:3ω-3) fatty acids, all of which are considered essential fatty acids in the human diet.
[0003] From a nutritional point of view, the most important omega-3 fatty acids are probably α-linolenic acid, eicosapentaenoic acid ("EPA", 20:5n-3), and docosahexaenoic acid ("DHA", 22:6n-3). DHA is an LC-PUFA and is important for brain and eye development. Intake of omega-3 PUFAs may also help prevent coronary artery disease. Medical studies have clearly shown that these fatty acids have beneficial health aspects such as improved cardiovascular and immune function, or reduced cancer, diabetes, and hypertension. Clinical results have demonstrated that a dietary intake of 5.5 g of omega-3 PUFAs per week may be associated with a 50% reduction in the risk of primary cardiac arrest. As a result, oils containing omega-3 PUFAs are in high demand for pharmaceutical and nutritional purposes.
[0004] In general, the oxidative stability of fatty acids decreases significantly as the number of carbon-carbon double bonds, or degree of unsaturation, increases. Unfortunately, ALA, EPA, and DHA are all polyunsaturated fats and tend to oxidize easily. EPA (with five carbon-carbon double bonds) is significantly more susceptible to oxidation than ALA, and DHA (with six carbon-carbon double bonds) is even more susceptible to oxidation than EPA. As a result, increasing the omega-3 content tends to shorten the shelf life of many products. These problems become particularly severe with oils that contain significant amounts of EPA or DHA.
[0005] US2015 / 223483 discloses canola oil-based blends with improved oxidative stability, which is achieved by the addition of one or more additives.
[0006] US2011 / 0027443 discloses an oil composition containing oleic acid, linoleic acid, alpha-linolenic acid and a specific blend of LC-PUFA with improved flavor profile. US2004 / 209953 discloses a nutritional product containing mainly mono- and diglycerides of LC-PUFA. US5,130,061 describes the use of transesterification and distillation processes to extract DHA from crude oil. US9,040,730 describes the purification of lipid mixtures containing PUFA to reduce the amount of undesirable sterols in the composition. In both of these cases, fish oil or microbial oil is used as the raw material from which the specific blend is obtained.
[0007] International Patent Application No. WO2013 / 185184 discloses a process for producing ethyl esters of polyunsaturated fatty acids.
[0008] International Patent Application No. WO2015 / 089587 and United States Patent Application No. US2015 / 0166928 disclose plant lipid compositions containing a mixture of omega-3 and omega-6 fatty acids. Genetically modified canola is described in WO2017 / 218969 and WO2017 / 219006.
[0009] International Patent Applications WO2016 / 182452 and WO2014 / 105576 disclose compositions containing significant amounts of DHA and EPA.
[0010] The listing or discussion of an apparently prior-published document in this specification should not necessarily be taken as an acknowledgement that the document is part of the state of the art or is common general knowledge. Summary of the Invention
[0011] According to a first aspect of the present invention there is provided a vegetable-based lipid composition comprising: (i) docosahexaenoic acid (22:6n-3) in an amount of about 50% to about 85% by weight of the total fatty acid content of the composition; (ii) a second polyunsaturated fatty acid in an amount of about 10% to about 90% by weight of docosahexaenoic acid; and (iii) a third polyunsaturated fatty acid in an amount of about 10% to about 70% by weight of the second polyunsaturated fatty acid; A vegetable-based lipid composition is provided in which the total amount of all other fatty acids in the composition is up to about 20% by weight of the total fatty acid content of the composition, each of the docosahexaenoic acid, second and third polyunsaturated fatty acids is independently provided in the form of a fatty acid, a fatty acid salt, a fatty acid ester, or a salt of a fatty acid ester, and the amount of EPA in the composition is less than 10% of the amount of DHA.
[0012] Such lipid compositions are referred to herein as "compositions of the invention."
[0013] The present invention relates to lipid compositions containing high levels of a first polyunsaturated fatty acid (DHA) together with at least two other polyunsaturated fatty acids, each of which may be in the form of a free fatty acid, a salt, an ester, or a salt of an ester. These compositions have been found to be available from sustainable sources, such as plant sources. They have also been found to have improved storage stability profiles, evidenced by reduced oxidative degradation during storage. Many polyunsaturated fatty acids, including DHA in particular, have been recognized as important compounds for human and animal health. These compositions can be used in feed, dietary supplements, cosmetics, and other chemical compositions, and they can be useful as intermediates and active pharmaceutical ingredients.
[0014] The fatty acid level in the composition of the present invention can be determined using conventional methods known to those skilled in the art. Such methods include, for example, gas chromatography (GC) in combination with a reference standard, according to the method disclosed in the examples. In certain methods, fatty acids are converted to methyl esters or ethyl esters before GC analysis. Such techniques are illustrated in the examples. The peak positions of the chromatogram can be used to identify each specific fatty acid, and the area under each peak can be integrated to determine the amount. As used herein, unless stated to the contrary, the percentage of a specific fatty acid in a sample is determined by calculating the area under the curve of the chromatogram of that fatty acid as a percentage of the total area of the fatty acids in the chromatogram. This essentially corresponds to weight percent (w / w). The identity of the fatty acid can be confirmed by GC-MS.
[0015] The term "polyunsaturated fatty acid" or alternatively "PUFA" refers to a fatty acid that contains at least two carbon-carbon double bonds. The terms "long-chain polyunsaturated fatty acid" and "LC-PUFA" refer to a fatty acid that contains at least 20 carbon atoms and at least two carbon-carbon double bonds in its carbon chain, and thus include VLC-PUFA. As used herein, the terms "very long-chain polyunsaturated fatty acid" and "VLC-PUFA" refer to a fatty acid that contains at least 22 carbon atoms and at least three carbon-carbon double bonds in its carbon chain. Usually, the number of carbon atoms in the carbon chain of a fatty acid refers to an unbranched carbon chain. If the carbon chain is branched, the number of carbon atoms excludes the carbon atoms of the side groups.
[0016] The long-chain polyunsaturated fatty acids may be ω3 ("omega-3") fatty acids, i.e., fatty acids having an unsaturation (carbon-carbon double bond) at the third carbon-carbon bond from the methyl end of the fatty acid. Alternatively, they may be ω6 ("omega-6") fatty acids, i.e., fatty acids having an unsaturation (carbon-carbon double bond) at the sixth carbon-carbon bond from the methyl end of the fatty acid. While other unsaturation patterns may exist, the ω6 and especially the ω3 types are of particular relevance in the context of the present invention.
[0017] The compositions of the present invention comprise at least three different polyunsaturated fatty acids. The first polyunsaturated fatty acid (DHA) is the most abundant fatty acid present in the composition (by weight relative to the total fatty acid content of the composition).
[0018] References to docosahexaenoic acid and "DHA" in this context, unless otherwise specified, are references to the omega-3 form of docosahexaenoic acid, i.e., docosahexaenoic acid with unsaturation (a carbon-carbon double bond) at the third carbon-carbon bond from the methyl end of the fatty acid. Abbreviations that may be used interchangeably include "22:6n-3" and "22:6ω-3".
[0019] The DHA and the second and third PUFA can each independently be provided in the form of a fatty acid, a fatty acid salt, a fatty acid ester, or a salt of a fatty acid ester.
[0020] As used herein, the term "fatty acid" refers to a carboxylic acid (or organic acid) that often has a long aliphatic tail, either saturated or unsaturated. Typically, fatty acids have a carbon-carbon bond chain at least 8 carbon atoms long, more specifically at least 12 carbons long. Most natural fatty acids have an even number of carbon atoms, since their biosynthesis involves acetate, which has two carbon atoms. Fatty acids can be in a free state (non-esterified), referred to herein as "free fatty acids," or in an esterified form, such as an alkyl ester, part of a triglyceride, part of a diacylglyceride, part of a monoacylglyceride, acyl-CoA (thioester) bond or other bond form, or mixtures thereof. Fatty acids can be esterified as phospholipids, such as in the form of phosphatidylcholine, phosphatidylethanolamine, phosphatidylserine, phosphatidylglycerol, phosphatidylinositol, or diphosphatidylglycerol, but are preferably esterified as alkyl esters, especially ethyl esters. For the avoidance of doubt, unless otherwise specified, the term "fatty acid" includes free fatty acids, fatty acid esters, and salts of any of these. Unless otherwise specified, a quantitative value relating to a particular fatty acid refers to the amount of that fatty acid present (calculated on a weight basis) regardless of the form in which it is present (e.g., free acid or ester).
[0021] Each fatty acid in the composition can also be provided in the form of a fatty acid salt, such as an alkali salt or an alkaline earth salt.Specific salts that can be mentioned include lithium salt and calcium salt.Such salts have potential additional medicinal properties or provide improved processability.Similarly, fatty acid esters can be provided in the form of a fatty acid ester salt.Any combination of fatty acids in the form of free fatty acid, salt, ester, or salt of ester can be present in the composition of the present invention.This means that, as an example, DHA can be present mainly as ethyl ester, a second PUFA can be present mainly as calcium salt of methyl ester, and a third PUFA can be present mainly as free fatty acid.
[0022] "Saturated fatty acids" do not contain any double bonds or other functional groups along the chain. The term "saturated" refers to hydrogen in that every carbon (except the carboxylic acid [-COOH] group) contains as many hydrogens as possible. In other words, the omega (ω) end is bonded to three hydrogen atoms (CH3-) and each carbon in the chain is bonded to two hydrogen atoms (-CH2-). The term "total fatty acids" includes all forms of fatty acids, saturated or unsaturated, free acids, esters and / or salts.
[0023] The term "about" as used herein when referring to a measurable value, such as an amount of a compound, weight, time, temperature, and the like, refers to a variation of 20%, 10%, 5%, 1%, 0.5%, or even 0.1% of the stated amount.
[0024] The compositions of the present invention that may be mentioned include those that contain high concentrations of omega-3 fatty acids, many of which are so-called "essential fats" that are considered to be particularly important for human health. Omega-3 fatty acids can have beneficial effects on HDL cholesterol levels, and have been shown to support adolescent brain development and benefit mental health. These fatty acids are generally considered to be precursors of eicosanoids that have anti-inflammatory properties. Particular compositions of the present invention that may be mentioned include those in which the total amount of omega-3 polyunsaturated fatty acids in the lipid composition is at least about 80% by weight, for example at least about 85% by weight, of the total fatty acid content of the composition.
[0025] Omega-6 fatty acids are also considered important for human health. In particular, certain omega-6 fatty acids are "essential fats" necessary for health, but the body cannot synthesize them. However, omega-6 fats have been shown to be precursors to more proinflammatory eicosanoids, so that excessive production of these eicosanoids can increase inflammation and inflammatory diseases. It may therefore be desirable to minimize the amount of such fatty acids in the lipid composition. It is generally accepted that the ratio of omega-6 fatty acids to omega-3 fatty acids in the diet should be 4:1 or less. However, a normal Western diet typically has a higher proportion of omega-6 fatty acids. The lipid composition of the present invention advantageously contains a small amount of omega-6 fatty acids and at the same time a large amount of the more beneficial omega-3 fatty acids. In one embodiment, the total amount of omega-6 polyunsaturated fatty acids in the composition is at most about 10% by weight of the total fatty acid content of the composition. In another embodiment, the ratio of the total weight of omega-3 polyunsaturated fatty acids to the total weight of omega-6 polyunsaturated fatty acids in the composition is at least about 10:1. In a further embodiment, the ratio of the total weight of omega-3 polyunsaturated fatty acids to the total weight of omega-6 polyunsaturated fatty acids in the composition is at least about 20:1.
[0026] Lipid compositions containing long-chain polyunsaturated fatty acids are typically obtained from marine sources (e.g., fish, crustaceans), algae, or plant sources (e.g., flax or echium). The starting organic matter is first processed to extract the oil contained therein (commonly referred to as "crude" oil). For example, in the case of plant seeds, the seeds are crushed to release the oil, which is then separated from the solids by filtration and / or decantation. Concentration is necessary because crude oil often contains levels of polyunsaturated fatty acids that are too low to be of any use (e.g., nutritional products). When crude oil is deficient in one or more essential components, it is common to blend crude or concentrated oils from multiple sources (e.g., from fish and algae) together to obtain the desired composition. Alternatively, concentration can be achieved by processing the crude oil to remove unwanted components (e.g., components that adversely affect the color, odor, or stability of the product, or unwanted fatty acids) while maximizing the levels of the desired fatty acid components.
[0027] The compositions of the present invention are advantageously available from a single source. The use of a single source facilitates efficient and economical processing of crude oil and the production of the lipid compositions of the present invention. The phrase "available from a single source" (or "obtained from a single source") means that the lipid composition is available from one or more organisms of a single taxonomic class. In certain embodiments, the lipid composition is not derived from multiple organisms across different taxonomic classes. For example, the lipid composition should not be a blend of oils obtained from a combination of fish and algae, or a combination of fish and plants. Instead, the lipid composition of the present invention (or the "crude" oil from which the composition can be obtained by concentration techniques such as transesterification, distillation, and chromatography) is available from a single population of organisms, e.g., a single plant or herbaceous source. For the avoidance of doubt, the phrase "available from a single source" does not exclude the use of multiple organisms of the same species as the source of the lipid composition or "crude" oil, i.e., multiple fish, algae sources, plants, or plant seeds of the same species. The multiple organisms are preferably all of the same species, or from the same breeding line, or of the same plant species, or from the same production source or batch.
[0028] In the composition of the present invention, DHA is present in an amount of about 50% to about 85% by weight of the total fatty acid content of the composition. In one embodiment, DHA is present in an amount that is at least about 55% by weight (e.g., at least about 60% by weight) of the total fatty acid content of the composition. In a further embodiment of the present invention, DHA is present in an amount of up to about 80% by weight (e.g., up to about 75% by weight) of the total fatty acid content of the composition.
[0029] The lipid composition of the present invention advantageously has a high level of DHA compared to the amount of EPA present.Thus, in one embodiment, the weight ratio of docosahexaenoic acid to eicosapentaenoic acid in lipid composition is at least about 10:1.In a further embodiment, the weight ratio of docosahexaenoic acid to eicosapentaenoic acid in lipid composition can be at least about 20:1, for example, more than about 30:1.
[0030] Preferably, the amount of EPA in the composition may be very low. In certain embodiments, the lipid composition contains up to about 3% by weight, more specifically up to about 2% by weight, of EPA of the total fatty acid content of the composition.
[0031] The second polyunsaturated fatty acid can be any polyunsaturated fatty acid disclosed herein, except that the second and third PUFAs are different and neither is DHA.In one embodiment, the second polyunsaturated fatty acid is a C18-24 omega-3 polyunsaturated fatty acid that contains at least three (e.g., at least four) unsaturations.Specific such PUFAs that may be mentioned include alpha-linolenic acid ("ALA", 18:3n-3), eicosatetraenoic acid ("ETA", 20:4n-3), docosapentaenoic acid ("DPA", 22:5n-3), and stearadonic acid ("SDA", 18:4n-3).In yet another embodiment, the second polyunsaturated fatty acid is ALA, ETA, or DPA.
[0032] The composition of the present invention contains a second polyunsaturated fatty acid in an amount of about 10% to about 90% by weight of DHA. In one embodiment, the second polyunsaturated fatty acid is the second most abundant polyunsaturated fatty acid in the composition. In another embodiment, the second polyunsaturated fatty acid is present in an amount of about 10% to about 60% by weight of DHA.
[0033] The third polyunsaturated fatty acid can be any polyunsaturated fatty acid disclosed herein, except that the second and third PUFA are different and neither is DHA.In one embodiment, the third polyunsaturated fatty acid is a C18-24 omega-3 polyunsaturated fatty acid that contains at least three (for example, at least four) unsaturations.The specific such PUFA that can be mentioned includes ALA, EPA, ETA, DPA, and SDA.In yet another embodiment, the third polyunsaturated fatty acid is ETA, EPA, or DPA.
[0034] The composition of the present invention contains a third polyunsaturated fatty acid in an amount of about 10% to about 70% by weight of the second PUFA. In one embodiment, the third polyunsaturated fatty acid is the third most abundant polyunsaturated fatty acid in the composition. In another embodiment, the third polyunsaturated fatty acid is present in an amount of about 10% to about 65% by weight of the second PUFA.
[0035] The composition of the present invention may also contain other polyunsaturated fatty acids (i.e., in addition to DHA and the second and third PUFAs). Such additional polyunsaturated fatty acids include those described above for the third PUFA (e.g., ALA, EPA, ETA, DPA, and / or SDA), as well as linoleic acid ("LA", 18:2n-6) and y-linolenic acid ("GLA", 18:3n-6). In the composition of the present invention, the total amount of all other fatty acids in the composition is up to about 20% by weight of the total fatty acid content of the composition. This means that the total amount of all fatty acids in the composition is about 20% by weight of the total fatty acid content of the composition, not including DHA and the second and third PUFAs. In a particular embodiment, the total amount of all other fatty acids in the composition is up to about 18% by weight (e.g., up to about 16% by weight) of the total fatty acid content of the composition.
[0036] The composition of the present invention contains palmitic acid (16:0) in an amount of up to about 0.5% by weight of the total fatty acid content of the composition. In a particular embodiment, the composition contains palmitic acid in an amount of up to about 0.1% by weight, more particularly up to about 0.05% by weight of the total fatty acid content of the composition.
[0037] The preferences and options of any aspect, feature or embodiment of the present invention should be considered as being disclosed in combination with any and all preferences and options of all other aspects, features and embodiments of the present invention, unless otherwise indicated by the context.For example, the specific amounts of DHA and second and third PUFAs shown in the previous paragraph are disclosed in all combinations.
[0038] Thus, particular lipid compositions that may be mentioned are: (i) DHA in an amount of about 50% to about 85% by weight of the total fatty acid content of the composition; (ii) ALA in an amount of about 10% to about 90% by weight of DHA; (iii) a third polyunsaturated fatty acid in an amount of about 10% to about 70% by weight of the ALA, The total amount of all other fatty acids in the composition is up to about 20% by weight of the total fatty acid content of the composition, the DHA and each of the second and third polyunsaturated fatty acids are independently provided in the form of a fatty acid, a fatty acid salt, a fatty acid ester, or a salt of a fatty acid ester, and the amount of EPA in the composition is less than 10% of the amount of DHA.
[0039] Further specific lipid compositions that may be mentioned are: (i) DHA in an amount of about 55% to about 80% by weight of the total fatty acid content of the composition; (ii) ALA in an amount of about 10% to about 60% by weight of DHA; (iii) a third polyunsaturated fatty acid selected from ETA and DPA in an amount of about 10% to about 70% by weight of the ALA; The total amount of all other fatty acids in the composition is up to about 20% by weight of the total fatty acid content of the composition, the DHA, ALA, and the third polyunsaturated fatty acid are each independently provided in the form of a fatty acid, a fatty acid salt, a fatty acid ester, or a salt of a fatty acid ester, and the amount of EPA in the composition is less than 10% of the amount of DHA.
[0040] In the composition of the present invention, DHA and the second and third PUFA can each independently be present in the form of fatty acid, fatty acid salt, fatty acid ester, or salt of fatty acid ester.In certain embodiments, these components each take the same form, for example, they can all be in the form of fatty acid, all in the form of fatty acid salt, all in the form of fatty acid ester, or all in the form of salt of fatty acid ester.When a component is in the form of fatty acid salt, ester, or salt of ester, the component can be in the form of the same salt, ester, or salt of ester.For example, DHA and the second and third PUFA can be provided in the form of ethyl ester of fatty acid.
[0041] In certain embodiments, DHA and the second and third PUFA are each independently provided in the form of a salt of fatty acid ester, or most specifically, in the form of fatty acid ester. Suitable fatty acid ester forms are known to those skilled in the art. For example, nutritionally acceptable and / or pharma- ceutical acceptable fatty acid ester forms include fatty acid ethyl esters, methyl esters, phospholipids, monoglycerides, diglycerides, and triglycerides. Depending on the intended use of the lipid composition, different ester forms may be required. For example, triglycerides are particularly suitable for use in foods intended for human consumption, particularly infant consumption, due in part to the taste and stability of these ester forms to heat treatment, which may be necessary for such foods. Thus, in one embodiment, a food for human or animal consumption is provided that includes the lipid composition of the present invention, in which DHA and the second and third polyunsaturated fatty acids are provided in the form of triglyceride esters. Ethyl esters are particularly suitable for use in dietary supplements, since these ester forms can be efficiently and easily produced and do not require conversion to triglyceride forms. Thus, in a further embodiment, the DHA and the second and third PUFA are each independently provided in the form of a fatty acid ethyl ester or as part of a triglyceride.
[0042] Triglycerides are esters derived from glycerol and three fatty acids. Since the present invention relates to a blend of fatty acids, the fatty acid components in such triglycerides can be mixed in corresponding ratios. That is, a mixture of different triglyceride molecules can be present in the composition, but the overall fatty acid profile in the composition is as defined in the claims.
[0043] Alternatively, the fatty acid component may be in the form of "free" fatty acid, i.e., the -COOH form of fatty acid. However, in certain compositions of the present invention, the composition contains relatively low levels of this form of fatty acid, since it is associated with an unpleasant (often "soapy") taste and is less stable than the esterified form of fatty acid. Free fatty acid is typically removed from oil and lipid compositions by alkaline or physical refining, for example according to the processes discussed elsewhere herein. Thus, in one embodiment, the total free fatty acid content in the lipid composition is less than 5% by weight (e.g., less than 3% by weight, in particular less than 2% by weight) of the total fatty acid content of the composition.
[0044] The fatty acid in the lipid composition of the present invention is typically a linear (i.e. unbranched) chain fatty acid.The compositions of the present invention that may be mentioned include those that contain very low levels of branched chain fatty acids and their esters, so that the composition is essentially free of branched chain fatty acids and branched chain fatty acid esters.The term "low level" means that the composition contains branched chain fatty acids and fatty acid esters in an amount of up to about 0.1% by weight of the total fatty acids of the composition.
[0045] The lipid compositions of the present invention may also contain other components (e.g., other than fatty acids) that originate from the raw material and are not completely removed during the extraction and concentration process. The exact identity of these other components varies greatly depending on the raw material. Examples of such other components include plant sterols (i.e., plant sterols and plant stanols) that are present either as free sterols or as sterol esters (such as β-sitosterol, β-sitostanol, Δ5-avenasterol, campesterol, Δ5-stigmasterol, Δ7-stigmasterol and Δ7-avenasterol, cholesterol, brassicasterol, carinasterol, campesterol, campestanol and ebricol). Other examples include antioxidants such as tocopherols and tocotrienols. Thus, certain lipid compositions of the present invention that may be mentioned include those that contain a detectable amount of one or more phytosterols (e.g., β-sitosterol). Such sterols may be present at least about 0.01% by weight of the lipid composition, but typically not more than about 1% by weight.
[0046] The composition of the present invention is advantageously obtainable from a plant source (a "vegetable" source). The term "vegetable-based" means that at least 70% by weight of the lipid present in the composition of the present invention is obtained from a vegetable source. Vegetable sources include plant sources, particularly crops such as cereals. In at least one embodiment, the lipid is obtained from a seed oil crop such as Brassica napus, for example Brassica napus or Brassica juncea. However, for the avoidance of doubt, it is not essential that the composition is obtained exclusively from such sources, i.e., a portion (e.g., at most 30% by weight) of the lipid in the composition of the present invention may be obtained from other sources, including marine (e.g., fish or crustacean) oils, algae oils, and combinations thereof. In one example, at least 80% by weight, such as at least 90% by weight, of the lipid present is obtained from a plant source. In certain compositions of the present invention, essentially all (i.e., at least 95%, at least 99%, or about 100%) of the lipid is obtained from a plant source.
[0047] In one embodiment, the compositions of the invention (and the feed and pharmaceutical compositions defined herein below) are not of animal (e.g. marine) origin. That is, in such an embodiment, the lipid composition does not contain any components derived from animals, such as fish and crustaceans. Lipid compositions that do not derive components from animals are believed to be advantageous in terms of lipid content and stability profile that can be achieved following standard purification and / or concentration procedures.
[0048] There are many advantages to using plants as lipid or fatty acid sources. For example, marine oil sources are known to contain relatively high levels of contaminants not found in plant materials, such as mercury, PCBs, and fish allergens (e.g., parvalbumin). Historical overfishing has also depleted fish and shellfish (e.g., krill) resources, which are no longer sustainable. Therefore, the present invention provides a sustainable source of polyunsaturated fatty acid oil composition that contains relatively low levels of undesirable contaminants.
[0049] In certain embodiments, the composition of the present invention is derived from plants.The plants from which oil is obtained are typically oilseed crops, such as copra, cottonseed, flax, palm kernel, peanut, rapeseed, soybean and sunflower seed.Therefore, the composition that is obtained only from plants may be called "vegetable" oil or "vegetable lipid composition". Suitable plants from which the lipid composition of the present invention can be obtained are known to those skilled in the art and include Brassica sp., Gossypium hirsutum, Linum usitatissimum, Helianthus sp., Carthamus tinctorius, Glycine max, Zea mays, Arabidopsis thaliana, Sorghum bicolor, Sorghum vulgare, Avena sativa, Trifolium sp., Elaesis guineenis, Nicotiana benthamiana, Hordeum vulgare, Lupinus angustifolius, Oryza sativa, Oryza glaberrima, Camelina sativa or Crambe abyssinica. A particular plant source that may be mentioned in this respect is Brassica sp.
[0050] Suitable sources (including marine, algae, and plant sources) can be naturally occurring or genetically modified to improve their ability to produce long-chain polyunsaturated fatty acids. Examples of plant sources genetically modified for this purpose, i.e. derived from recombinant plant cells, are known to those skilled in the art and are disclosed in International Patent Application Nos. PCT / AU2013 / 000639 (published as WO2013 / 185184), PCT / AU2014 / 050433 (published as WO2015 / 089587), and PCT / AU2015 / 050340 (published as WO2015 / 196250). Genetically modified canola is described in WO2017 / 218969 and WO2017 / 219006. The disclosures in all publications described herein are incorporated by reference in their entirety.
[0051] The lipid composition of the present invention can be obtained directly from naturally occurring sources (e.g., animals, algae, and / or plants).However, typically, the oils obtained from naturally occurring sources need to be processed in order to be concentrated.Suitable concentration processes are illustrated in the examples.
[0052] Suitable sources of the lipid compositions of the present invention, or "crude" oils that can be blended or concentrated to produce those compositions, include marine species, algae and plants. Processes for obtaining oil from marine sources are well known in the art.
[0053] As discussed above, plant sources (such as oilseed sources) are particularly suitable due to their low levels of certain contaminants and superior sustainability. Plants such as Brassica sp. (e.g., canola) produce seeds that can be processed to obtain oil.
[0054] Oil / Lipid Extraction Oils produced by plants and seeds can be extracted, processed, and analyzed using techniques routinely practiced in the art. Typically, the seeds of the plants are cooked and pressed, and the oil is extracted to produce crude oil. The oil can then be degummed, refined, bleached, and / or deodorized. A combination of degumming, refining, bleaching, and deodorization has been found to be particularly effective for preparing lipid mixtures enriched with LC-PUFAs. Thus, in one embodiment, the lipid composition is obtained from seed oil that has been degummed, refined, bleached, and / or deodorized. However, it is not necessary to process the oil in this way, and suitable purification and concentration can be achieved without these methods.
[0055] In general, techniques for crushing seeds are known in the art. For example, oil seeds can be tempered by spraying them with water, raising the moisture content to, for example, 8.5%, and flaked using smooth rollers with a gap setting of 0.23 mm to 0.27 mm. Depending on the type of seed, water may not be added before crushing. Extraction can also be achieved using an extrusion process, which may or may not be used in place of flaking, or as an add-on process either before or after the screw press.
[0056] In one embodiment, the majority of the seed oil is released by crushing using a screw press. The solids discharged from the screw press are then extracted with a solvent, for example hexane, using a heat trace column, and the solvent is then removed from the extracted oil. Alternatively, the crude oil produced by the pressing operation can be passed through a settling tank equipped with a slotted wire drain top to remove the solids expressed in the oil during the pressing operation. This clarified oil can be passed through a plate and frame filter to remove any remaining fine solid particles. If necessary, the oil recovered in the extraction process can be combined with the clarified oil to produce a blended crude oil. Once the solvent has been removed from the crude oil, the pressed and extracted portions are combined and subjected to normal petroleum processing procedures.
[0057] Refining and Purification As used herein, the term "purified" when used in connection with the lipid or oil of the present invention typically means that the extracted lipid or oil has been subjected to one or more processing steps to increase the purity of the lipid / oil component. For example, the purification step may include one or more of degumming, deodorizing, bleaching, or drying the extracted oil. However, as used herein, the term "purified" does not include a transesterification process or another process that modifies the fatty acid composition of the lipid or oil of the present invention so as to increase the LC-PUFA content as a percentage of the total fatty acid content. In other words, the fatty acid composition of the purified lipid or oil is essentially the same as the fatty acid composition of the unpurified lipid or oil.
[0058] Vegetable oils, once extracted from the plant source, can be refined (purified) using one or more of the following processes, in particular using a combination of degumming, alkaline refining, bleaching and deodorization. Suitable methods are known to those skilled in the art (e.g., those disclosed in WO2013 / 185184).
[0059] Degumming is an early stage in oil refining, whose main purpose is to remove most of the phospholipids from the oil. Typically, about 2% water containing phosphoric acid is added to the crude oil at 70-80 °C, resulting in the separation of most of the phospholipids along with traces of metals and pigments. The insoluble material removed is mainly a mixture of phospholipids and triacylglycerols. Degumming can be performed by adding concentrated phosphoric acid to the crude seed oil, converting the non-hydratable phospholipids to a hydratable form and chelating any rare metals present. The gums are separated from the seed oil by centrifugation.
[0060] Alkaline refining is one of the refining processes for treating crude oils and may also be called neutralization. It usually follows degumming and precedes bleaching. Following degumming, the seed oil can be treated by adding an amount of alkaline solution sufficient to titrate out all the free fatty acids and phosphoric acid, thus removing the soaps formed. Suitable alkaline materials include sodium hydroxide, potassium hydroxide, sodium carbonate, lithium hydroxide, calcium hydroxide, calcium carbonate, and ammonium hydroxide. Alkaline refining is typically carried out at room temperature to remove the free fatty acid fraction. The soaps are removed by centrifugation or extraction of the soaps into a solvent, and the neutralized oil is washed with water. If necessary, any excess alkali in the oil can be neutralized with a suitable acid, such as hydrochloric or sulfuric acid.
[0061] Bleaching is a refining process in which the oil is heated at 90-120 °C for 10-30 minutes in the presence of bleaching earth (0.2-2.0%) and in the absence of oxygen, by operating with nitrogen or steam, or in a vacuum. Bleaching is designed to remove unwanted pigments (carotenoids, chlorophyll, etc.); the process also removes oxidation products, trace metals, sulfur compounds, and traces of soaps.
[0062] Deodorization is the treatment of oils and fats at high temperature (e.g., about 180°C) and low pressure (0.1 to 1 mm of Hg). It is typically accomplished by introducing steam into the seed oil at a rate of about 0.1 ml / min / 100 ml of seed oil. After about 30 minutes of sparging, the seed oil is allowed to cool under vacuum. This treatment improves the color of the seed oil and removes most of the volatile or odorous compounds, including any remaining free fatty acids, monoacylglycerols, and oxidation products.
[0063] Winterization is a process sometimes used in the commercial production of oils to separate fats and oils into solid (stearin) and liquid (olein) fractions by crystallization at subambient temperatures. It was originally applied to cottonseed oil to produce a product that contained no solids. It is typically used to reduce the saturated fatty acid content of the oil.
[0064] Transesterification Crude oil typically contains the fatty acids of interest in the form of triacylglycerols (TAGs). Transesterification is a process that can be used to exchange fatty acids within and between TAGs, or to transfer fatty acids to another alcohol to form esters (such as ethyl esters or methyl esters). In an embodiment of the invention, transesterification is achieved using chemical means, typically involving a strong acid or strong base as a catalyst. Sodium ethoxide (in ethanol) is an example of a strong base used to form fatty acid ethyl esters by transesterification. The process can be carried out at ambient or elevated temperatures (e.g., up to about 80°C).
[0065] In other embodiments of the invention, transesterification is accomplished using one or more enzymes, particularly lipases known to be useful, for example, for hydrolyzing ester bonds in glycerides. The enzymes can be lipases that are position-specific (sn-1 / 3 or sn-2 specific) for fatty acids on triacylglycerides or that prefer some fatty acids over others. Particular enzymes that may be mentioned include Lipozyme435 (available from Novozymes A / S). The process is typically carried out at ambient temperature. The process is typically carried out in the presence of an excess of alcohol corresponding to the desired ester form (for example, by using ethanol to form ethyl esters of fatty acids).
[0066] distillation Molecular distillation is an effective method for removing large amounts of highly volatile components, such as saturated fatty acids, from crude oil. Distillation is typically carried out under reduced pressure, e.g., less than about 1 mbar. Temperature and time can then be selected to achieve about a 50:50 split between the distillate and the residue after a distillation time of several hours (e.g., 1 to 10). Typical distillation temperatures used in the production of the lipid composition of the present invention are in the range of 120°C to 180°C, in particular 145°C to 160°C.
[0067] Multiple distillations can be performed, with each distillation considered complete when approximately a 50:50 split between the distillate and residue is achieved. Using successive distillations reduces the overall yield, but optimal results may be obtained with two distillations.
[0068] Chromatography Chromatography is an effective method for separating the various components of an LC-PUFA mixture. It can be used to increase the concentration of one or more preferred LC-PUFAs in the mixture. Chromatographic separation can be accomplished under a variety of conditions, but typically involves using a fixed bed chromatography system or a simulated moving bed system.
[0069] Fixed-bed chromatography systems are based on the concept that a mixture with components to be separated is permeated (usually together with an eluent) into a column (stationary phase) containing a packing of porous material that is highly permeable to fluids. The permeation rate of each component of the mixture depends on the physical properties of that component so that the component is continuously and selectively discharged from the column. Thus, some of the components tend to be strongly fixed to the stationary phase and will be delayed more, while other components tend to be weakly fixed and discharged from the column after a while.
[0070] The simulated moving bed system is composed of several separate columns containing adsorbent, which are connected together in series and operated by periodically shifting the injection points of the mixture and eluent in the system, and also the separated component collection points, so that the overall effect simulates the operation of a single column containing a moving bed of solid adsorbent. Thus, the simulated moving bed system is composed of a column containing a fixed bed of solid adsorbent through which the eluent is passed, just like a conventional fixed bed system, but in the simulated moving bed system, the operation is such that it simulates a continuous countercurrent moving bed.
[0071] The columns used in these processes typically contain silica (or modified silica) as the base of the stationary phase. The mobile phase (eluent) is typically a highly polar solvent mixture, often containing one or more protic solvents such as water, methanol, ethanol, and mixtures thereof. The flow rate of the eluent can be adjusted by those skilled in the art to optimize the efficiency of the separation process. For example, the products defined in the claims can be obtained using a relatively fast eluent flow rate. Using a slower flow rate can improve the separation of the PUFAs contained in the initial mixture, and therefore a higher concentration of DHA can be obtained. Detection methods for LC-PUFAs are known to those skilled in the art and include UV-vis absorption methods as well as refractive index detection methods.
[0072] Thus, according to a second aspect of the present invention, there is provided a process for producing the lipid composition of the present invention, comprising providing a mixture of fatty acid ethyl esters and subjecting said mixture to a chromatographic separation process. The present invention also relates to the lipid composition obtained by such a process. Suitable chromatographic separation conditions include those described herein.
[0073] For example, a specific mobile phase that can be used in chromatographic separation is a mixture of methanol and water (e.g., 88% methanol / water), but this can be changed during the separation process to improve efficiency (e.g., to increase the methanol content).A specific stationary phase that can be used is a silica-based stationary phase, such as a Deltarep C18 column.Analytical HPLC, or other suitable techniques known to those skilled in the art, can be performed on the obtained fractions to identify fractions that contain a sufficiently high concentration of the desired PUFAs and thus contain the lipid composition of the present invention.
[0074] In an embodiment of the second aspect of the present invention, the mixture of fatty acid ethyl esters is obtained by transesterification and distillation of vegetable-based lipid oil, for example according to any one of the processes described herein before.The vegetable-based lipid oil can be obtained from any plant, particularly oilseed, disclosed herein or known in the art.Before transesterification and distillation, the vegetable-based lipid oil can be optionally refined using degumming, alkali refinement, bleaching, and / or deodorization.
[0075] Other concentration methods The lipid compositions of the present invention are useful as active pharmaceutical ingredients (APIs) or as precursors (or "intermediates") of APIs that can be obtained therefrom by further enrichment. Such compositions are further enriched with beneficial PUFAs such as DHA and / or ALA.
[0076] The concentration of polyunsaturated fatty acids in oils can be increased by various methods known in the art, such as freeze crystallization, complexation with urea, supercritical fluid extraction, and silver ion complexation. Complexation with urea is a simple and efficient method to reduce the level of saturated and monounsaturated fatty acids in oils. First, the TAGs of the oil are split into their constituent fatty acids, often in the form of fatty acid esters. These free fatty acids or fatty acid esters can then be mixed with an ethanolic solution of urea for complexation, since the fatty acid composition is usually not altered by processing. Saturated and monounsaturated fatty acids easily complex with urea and crystallize on cooling, which can then be removed by filtration. This enriches the non-urea complexed fraction with long-chain polyunsaturated fatty acids.
[0077] product The lipid composition of the present invention is a bulk oil, i.e., the lipid composition has been separated from the source (e.g., the seed of the plant) from which some or all of the lipids were obtained.
[0078] The lipid composition of the present invention can be used as a feed. That is, the composition of the present invention can be provided in an orally available form. For the purposes of the present invention, "feed" includes any food or preparation for human consumption that, when taken into the body, helps to nourish or build tissues or provide energy, and / or maintains, restores, or supports proper nutritional status or metabolic function. Feed includes, for example, nutritional compositions for infants and / or small children, such as infant formula. In the case of feed, fatty acids can be provided in the form of triglycerides to further minimize unpleasant taste and maximize stability.
[0079] The feed contains the lipid composition of the present invention, optionally together with a suitable carrier. The term "carrier" is used in its broadest sense and includes any component that may or may not have nutritional value. As the skilled artisan will understand, the carrier must be suitable for use in the feed (or be used at a sufficiently low concentration) so as not to have a detrimental effect on the organism that consumes the feed.
[0080] The feed composition may be in solid or liquid form. Additionally, the composition may contain edible macronutrients, proteins, carbohydrates, vitamins, and / or minerals in amounts desired for a particular application, as is well known in the art. The amounts of these components will vary depending on whether the composition is intended for use in normal individuals or individuals with special needs, such as those suffering from metabolic disorders, etc.
[0081] Examples of suitable nutritional carriers include macronutrients such as edible fats (e.g., coconut oil, borage oil, fungal oil, Kuroshio oil, soybean oil, and mono- and diglycerides), carbohydrates (e.g., glucose, edible lactose, and hydrolyzed starch) and proteins (e.g., soybean protein, electrodialyzed whey, electrodialyzed skim milk, milk whey, or hydrolysates of these proteins).
[0082] Vitamins and minerals that may be added to the feeds disclosed herein include, for example, calcium, phosphorus, potassium, sodium, chloride, magnesium, manganese, iron, copper, zinc, selenium, iodine, and vitamins A, E, D, C, and B complex.
[0083] The lipid composition of the present invention can be used in pharmaceutical compositions. Such pharmaceutical compositions include the lipid composition of the present invention, optionally together with one or more pharma- ceutically acceptable excipients, diluents or carriers known to those skilled in the art. Suitable excipients, diluents or carriers include phosphate buffered saline, water, ethanol, polyols, wetting agents, or emulsions such as water / oil emulsions. The composition can be in either liquid or solid form, including solutions, suspensions, emulsions, oils or powders. For example, the composition can be in the form of a tablet, capsule, encapsulated gel, ingestible liquid (including oil or solution) or powder, emulsion, or topical ointment or cream. The pharmaceutical composition can also be provided as an intravenous formulation.
[0084] Particular forms suitable for feed and pharmaceutical compositions include liquid-containing capsules and encapsulated gels.
[0085] The lipid composition of the present invention can be mixed with other lipids or lipid mixtures (particularly plant-based fatty acid esters and fatty acid ester mixtures) before use. The lipid composition of the present invention can be provided with one or more additional components selected from the group consisting of antioxidants (e.g., tocopherols (such as alpha-tocopherol or gamma-tocopherol) or tocotrienols), stabilizers, and surfactants. Both alpha-tocopherol and gamma-tocopherol are naturally occurring components of various plant seed oils, including canola oil.
[0086] For example, it may be desirable to include isotonic agents such as sugars, sodium chloride, etc. In addition to such inert diluents, the composition can also include adjuvants such as wetting agents, emulsifying and suspending agents, sweeteners, flavorings and fragrances.In addition to the lipid composition of the present invention, the suspension can include suspending agents such as ethoxylated isostearyl alcohol, polyoxyethylene sorbitol and sorbitan esters, microcrystalline cellulose, metahydroxyaluminum, bentonite, agar, and tragacanth or mixtures of these substances.
[0087] Solid dosage forms such as tablets and capsules can be prepared using techniques well known in the art.For example, the fatty acids produced according to the methods disclosed herein can be tableted with conventional tablet bases such as lactose, sucrose, and cornstarch, combined with binders such as acacia, cornstarch, or gelatin, disintegrants such as potato starch or alginic acid, and lubricants such as stearic acid or magnesium stearate.Capsules can be prepared by incorporating these excipients into gelatin capsules with related lipid compositions and optionally one or more antioxidants.
[0088] Possible administration routes of the pharmaceutical composition of the present invention include, for example, enteral (e.g., oral and rectal) and parenteral.For example, liquid preparations can be administered orally or rectally.Additionally, the homogeneous mixture can be completely dispersed in water and mixed with physiologically acceptable diluents, preservatives, buffers, or propellants under aseptic conditions to form sprays or inhalants.
[0089] The lipid composition of the invention is indicated as a medicament. According to a further aspect of the invention there is provided a composition of the invention comprising any of the pharmaceutical compositions described above for use as a medicament.
[0090] The lipid composition of the present invention can provide many benefits typically associated with long-chain polyunsaturated fatty acids.For example, the lipid composition of the present invention and the pharmaceutical composition described above can be used in treating or preventing cardiovascular disease, protecting against death in patients with cardiovascular disease, lowering overall serum cholesterol levels, lowering hypertension, increasing HDL:LDL ratio, lowering triglycerides, or lowering apolipoprotein B levels, as can be determined using tests well known to those skilled in the art.Therefore, the method of treating (or preventing) the diseases and conditions listed above using the lipid composition of the present invention is also disclosed.
[0091] As used herein, the terms "treatment", "treat" and "treating" refer to reversing, alleviating or inhibiting the progression of a disease or disorder as described herein, or delaying, eliminating or reducing the incidence or onset of a disorder or disease as described herein, compared to what would occur in the absence of the measures taken. As used herein, the terms "prevent", "prevention" and "preventing" refer to the reduction of the risk of acquiring or developing a given condition, or the reduction or inhibition of the recurrence or onset of the condition in a subject who is not ill.
[0092] Typical dosage of specific fatty acid is 0.1mg-20g, taken 1-5 times a day (maximum 100g a day), particularly about 10mg-about 1, 2, 5, or 10g a day (taken in one or more doses).As known in the art, a minimum of about 300mg / day of fatty acid, particularly LC-PUFA, is desirable.However, it will be understood that any amount of fatty acid can be beneficial to a subject.
[0093] When used as a pharmaceutical composition, the dosage of the lipid composition administered to a patient will be determined by one of ordinary skill in the art and will depend on a variety of factors, such as, for example, the patient's weight, the patient's age, the patient's overall health, the patient's past medical history, the patient's immune status, etc.
[0094] The compositions of the present invention are readily available compositions that may have improved stability profiles and may contain mixtures of fatty acids in which the relative ratio of omega-3 and omega-6 fatty acids is particularly beneficial for human health. Stability can be evaluated using a variety of methods known to those skilled in the art. Such methods include the Rancimat method, evaluation of propanal formation (particularly suitable for omega-3 fatty acids), evaluation of hexanal formation (particularly suitable for omega-6 fatty acids), the "peroxide value" method (e.g., using AOCS official method Cd8-53) and the "p-anisidine value" method (e.g., using AOCS official method Cd18-90). The examples show that the compositions of the present invention can be obtained from starting mixtures that do not show improved stability profiles compared to reference blends (reference blends that have a similar composition in terms of the main LC-PUFAs but contain a significant amount of animal (fish) derived lipids).
[0095] The compositions of the present invention may also have the advantage that they may be more effective, less toxic, longer acting, more potent, have fewer side effects, be more easily absorbed, and / or have a better pharmacokinetic profile (e.g., higher oral bioavailability and / or lower clearance) than lipid compositions known in the prior art, and / or have other useful pharmacological, physical, or chemical properties.
[0096] The invention is illustrated by the following examples. [Brief description of the drawings]
[0097] [Figure 1] Propanal release data for canola oil and reference oils (after interesterification, distillation, and chromatography) are presented to demonstrate the improved stability of the canola oil described herein.
[0098] [Diagram 2]Propanal release data for canola oil and reference oils (after RBD refining, interesterification, distillation, and chromatography) are presented to demonstrate the improved stability of the canola oil described herein. EXAMPLES
[0099] Example 1 - Extraction of DHA Canola Oil from Seeds Canola varieties disclosed in U.S. Patent Publication No. US2018 / 0016590A1 were grown as a summer crop. After the seeds were harvested, they were stored at room temperature before being ground.
[0100] A Kern Kraft KK80 screw press was used to grind 272 kg of seeds to produce DHA oil. The temperature of the expeller collar heater was set at the maximum thermostat setting. The initial ambient and choke temperatures were 20° C. and the choke distance was set at 73.92 mm. Seeds were fed without stopping the expeller, with oil and meal continually collected, until all the seeds were ground.
[0101] The auger rotation speed, the meal and the exiting oil temperatures were monitored throughout the press. The time for crushing was 4 hours for 270 kg with a throughput rate of 67.5 kg / hr. A crude oil yield of 87.2 kg (32%) was obtained. After filtering to remove fines, the yield was 77.2 kg (28%).
[0102] Example 2 - Reference Blend Oil Pure fish oil contains low levels of ALA fatty acid, and significantly higher levels of EPA and DHA. Reference oil blend (herein referred to as "crude triglyceride reference blend oil" or similar) was designed to be as similar as possible in composition to the filtered DHA canola oil obtained in Example 1. This was done by (a) matching the total level of DHA to that of DHA canola oil, and (b) matching the ratio of DHA / (ALA+EPA). This was achieved by blending fish oil rich in DHA (tuna), oil rich in ALA (linseed oil), and standard canola oil. The resulting reference blend oil also has a similar total omega-3 content to DHA canola oil.
[0103] Example 3 - Fatty acid composition of crude DHA canola oil and reference blends The fatty acid composition of the filtered crude oil and the reference blend oil were analyzed, and the results are shown below. [Table 1]
[0104] Example 4 - Oil stability evaluation Rancimat stability studies were conducted using crude DHA canola oil and the reference blend described in Examples 1 and 2, respectively. The method involved testing approximately 2.5 g of test material using the standard procedure on a Metrohm 743 Rancimat at 90° C.
[0105] The table below summarises the results obtained with these oils at 90° C. The experiments were performed in duplicate. [Table 2] DHA canola oil consistently demonstrated inferior stability to the reference oil.
[0106] Example 5 - Enzymatic Interesterification of Crude Canola-DHA Oil The following enzymatic transesterification procedure was carried out on approximately 5 kg of crude triglyceride oil obtained in Example 1. Lipozyme 435 was obtained from Novozymes A / S.
[0107] Into a dry nitrogen flushed reactor equipped with a mechanical stirrer was added 100% undenatured ethanol (5.00 kg) and the crude triglyceride oil obtained in Example 1 (5.00 kg) and the mixture was stirred. To this mixture was added Lipozyme 435 (420 g) and the mixture was heated at 40° C. for 21 hours. The results of the samples taken from the mixture were recorded. 1 1 H NMR spectrum showed the reaction to be complete.
[0108] The mixture was cooled to 20°C. The mixture was discharged from the reactor and filtered through 4 μm polypropylene filter cloth on a 20 L Neuche filter. The reactor was rinsed with ethanol (2 x 1.6 L) and petroleum spirits (2.51), which were used to sequentially wash the filter cake. Petroleum spirits (10 L) and water (4 L) were added to the resulting crude reaction mixture, and the mixture was thoroughly mixed in the reactor and then allowed to settle, after which two phases were formed.
[0109] The petroleum spirit layer was removed and the aqueous layer was further extracted with petroleum spirit (2 x 10 L). The combined petroleum spirit layers were returned to the reactor and evaporated in vacuum to a small volume (approximately 10 L). The resulting concentrated solution was drained from the reactor, dried over anhydrous magnesium sulfate (approximately 1 kg), filtered and concentrated in vacuum to give a yellow oil (yield: 99%).
[0110] Example 6 - Enzymatic interesterification of crude reference oil blend Enzymatic interesterification of the crude triglyceride reference blend oil (5.00 kg) obtained according to Example 2 was completed using the process described in the previous example. The product was obtained as a yellow oil.
[0111] Example 7 - Distillation of Interesterified Canola Oil Standard procedure for removing the more volatile components of fatty acid ethyl ester (FAEE) mixtures by vacuum distillation.
[0112] Crude fatty acid ethyl esters (FAEEs) from crude canola-DHA (obtained in Example 5) were subjected to distillation under the following conditions. Distillative separation was achieved by passing the transesterified crude oil through a Pope 2 inch (50 mm) thin film still under vacuum, equipped with 2x1000 ml collection flasks to collect the distillate and residue. The fatty acid composition of each was analyzed.
[0113] Vacuum was provided by an Edwards3 rotary pump and vacuum was measured by an ebro vacuum gauge VM2000.
[0114] The oil was fed to the still at 4 mL / min by a Cole-Palmer Instrument Company easy-load II peristaltic pump, the still motor was set at 325 rpm, and a water condenser was used to condense the distillate until one of the receiver flasks was full.
[0115] Crude canola DHA FAEE was distilled under these conditions with the heater bands initially set at 147°C. The objective was to obtain a 50:50 split of distillate:residue. During the first 30-45 minutes of the experiment, the heater band temperature was increased to 154°C to increase the proportion of oil distilled, after which the still was allowed to equilibrate. After 30 minutes, the heater band temperature was adjusted to 149°C over 30 minutes. The remainder of the distillation was carried out at 149°C. The total distillation time was 350 minutes. A portion of the residue from the above distillation was again subjected to removal of more volatile components by distillation under standard conditions with the heater band temperature set at 149°C. The total distillation time was 95 minutes. [Table 3]
[0116] Example 8 - Distillation of FAEE from transesterified crude reference blend Crude fatty acid ethyl esters (FAEEs) from the reference crude blend (obtained in Example 6) were subjected to distillation under the same conditions as given in the previous examples.
[0117] The reference crude blend FAEE was distilled under these standard conditions with the heater bands initially set at 152°C. The aim was to obtain a 50:50 split of distillate:residue. After 20 minutes, the heater band temperature was set at 154°C to increase the distillate flow. After another hour, the heater band temperature was adjusted to 153°C and for the next hour to 152°C. For the last hour of distillation, the heater band temperature was set at 153°C. The total distillation time was 380 minutes. The residue from the above distillation was again subjected to removal of more volatile components by distillation under standard conditions. The aim was to obtain a 50:50 split of distillate:residue. The distillation was mainly carried out with the heater bands set at 150-151°C. The total distillation time was 195 minutes. [Table 4]
[0118] Example 9 - Chromatographic separation of FAEEs from canola Preparative HPLC The fatty acid ethyl esters (FAEEs) obtained in Example 7 (i.e. obtained from crude canola-DHA and processed using transesterification and distillation) were subjected to chromatographic separation under the following conditions: A preparative HPLC system equipped with a Waters Prep4000 system, a 10 ml loop Rheodyne injector, a 300×40 mm Deltaprep C18 column, a Waters2487 dual wavelength detector, and a chart recorder was equilibrated with an 88% methanol / water mobile phase at 70 mL / min. The detector was set at 215 nm and a full scale of 2.0 absorbance units, and the chart was run at 6 cm / hr.
[0119] 1.0 g of FAEE oil was dissolved in a minimum amount of 88% methanol / water and injected onto the column via a Rheodyne injector. Fractions of approximately 250 mL were collected when the solvent front appeared after approximately 7 minutes.
[0120] Analytical HPLC was performed on all fractions and the "symmetric" fractions, which contained mainly DHA, were combined (yield: 28%).
[0121] Analytical HPLC Sample analysis was performed using an HPLC system equipped with a Waters 600E pump controller, 717 autosampler, 2996 photodiode array detector, and 2414 refractive index detector. Analyses were performed on a 150 x 4.6 mm Alltima C18 column using either isocratic 90% methanol / water or 95% methanol / water at 1.0 mL / min as the mobile phase. Data collection and processing were performed with Waters Empower3 software.
[0122] Example 10 - Chromatographic separation of FAEEs from the reference blend The distilled fatty acid ethyl esters (FAEEs) of the reference blend (obtained in Example 8) were subjected to chromatographic separation under the same conditions as given in the previous examples.
[0123] Analytical HPLC was performed on all fractions and the "control" fractions, which contained primarily DHA, were combined.
[0124] Example 11 - Fatty acid composition analysis of concentrated oil The fatty acid compositions of the products obtained in Examples 9 and 10 were analyzed, and the results are shown below. [Table 5]
[0125] Example 12 - Oil Stability Evaluation Headspace GC-MS stability test Headspace analysis was performed on the concentrated products described above to assess the amount of propanal released under specific conditions. An increase in the level of propanal release indicates a decrease in the stability of the test material. SPME (Solid Phase Microextraction) A 65 μm PDMS / DVB StableFlex fiber (Supelco fiber kit 57284-u) was selected. The fibers were conditioned in a Triplus RSH conditioning station at 250°C for 10 min prior to use. Samples were incubated at 40° C. for 1 min before extraction. Headspace vials were extracted for 1 min. It is expected to be an excellent general method capable of capturing a wide range of volatile components. GC method Thermo Scientific TRACE1310 GC Thermo Scientific TR-DIOXIN 5MS column, 0.25mm ID, 30m film 0.1μm Split injection 250℃ Split 83, 1.2ml He / min GC Ramp: 5°C / min to 40°C, 1 min to 100, then 50°C / min to 300°C
[0126] A common MS-specific column was used that showed good synergy for headspace analysis. A slow initial temperature ramp was employed to maximize the separation of volatiles before ramping up to maintain column performance. A split injection was employed to avoid the need for cryogenic cooling of the inlet and improve the resolution of the column.
[0127] Separation of the standards was hindered by peak overlap, but was still amenable to quantification. Calibration results for three standards (0.1, 0.01, and 0.01%), the molecular ion m / z 56 was used to detect propanal. The base peak at m / z 58 was used to detect hexanal. MS method Thermo Scientific DFS High Resolution GC-MS Low resolution (1000), full scan 35-350Da, 0.5sec / scan Standards:- Standard dilutions of propanal and hexanal were made in the supplied DHA canola ethyl ester. These standard mixtures were then added to 20 ml headspace vials in a volume of 540 μl.
[0128] Full scanning was adopted, making it possible to monitor all development products rather than specific molecules.
[0129] Headspace Stability Results: The following table summarizes the results obtained from the canola oil obtained in Example 9 and the reference oil obtained in Example 10 at T=0-5 days. The test samples were kept at ambient temperature on a light box and under fluorescent tube lighting during this period. The m / z 58 molecular ion was analyzed and the mass chromatogram clearly shows the appearance of propanal at 1.37 minutes at room temperature. The evolution of propanal is quantified in the table below and the data is shown in Figure 1. The DHA canola oil releases substantially less propanal, demonstrating the improved stability of the canola oil compared to the reference. [Table 6] DHA canola oil showed superior stability against oxidation compared to the reference oil.
[0130] Example 13 - Refining of DHA Canola Oil A portion of the canola oil obtained in Example 1 was refined before undergoing further concentration. The refining process included degumming, alkaline refining, bleaching, and deodorization.
[0131] Acid degumming Degumming is the removal of non-hydratable and hydratable phospholipids from the oil. The dried crude oil obtained in Example 1 was heated to 53±2°C and 0.2% of a 50% citric acid solution was added. After mixing for about 30 minutes, 2.0% of heated (53±2°C) soft water was added and mixed for about 30 minutes. During the hold, the oil was heated to 67±3°C and then centrifuged.
[0132] Acid Pretreatment / Refining Purification involves the removal of free fatty acids after saponification with caustic to make them water soluble, followed by removal by centrifugation. An acid pretreatment step was used to continue the hydration of the phosphatides. The degummed oil was heated to 65 ± 5 °C and 0.1% of 85% phosphoric acid was added and mixed for a total of 30 minutes. After the acid addition and holding period, 20 Be' (Baume; 14.4%, w / w) sodium hydroxide was added to neutralize the free fatty acids and 0.05% (w / w) excess. The caustic and oil were then mixed for an additional 15 minutes. After heating the oil to 62 ± 2 °C with a 15 minute hold, the oil was centrifuged.
[0133] Trisyl silica treatment To further remove soap, a Trisyl silica treatment was performed to a level compatible with bleaching. The Trisyl pretreatment was combined with the bleaching step. The refined oil was heated to 68±5°C and treated with 0.3% Trisyl 300. The oil / Trisyl was mixed for approximately 15 minutes before bleaching was continued.
[0134] bleaching The refined oil was treated with adsorbent clay to remove peroxides, phospholipids, color bodies, and traces of soap. An acid pretreatment step was used to continue hydration of the phosphatides. The Trisyl pretreated oil was mixed with 0.2% (w / w) of a 50% citric acid solution. After mixing for 15 minutes, 2% (w / w) of Tonsil Supreme 126FF bleaching clay was added. The mixture was then heated to 90±2°C under vacuum and held for approximately 30 minutes. The oil was cooled to 60±2°C, vacuum broken with nitrogen, and filtered with the addition of 1.0 kg of filter aid. Pressure Vessel: 500 L Cherry-Burrell pressure vessel, all 316 stainless construction with steam or cooling water jacket, impeller and baffles for mixing, make serial number E-227-94. Filter Press: A 24´´Polypropylene Sperry Filter Press, 4.8 cu ft filter capacity, paper and cloth supports were used.
[0135] Deodorization The bleached oil was sparged with steam at high temperature and low pressure to remove odorants, flavor compounds, and additional free fatty acids. Thermal bleaching at high temperatures also removes color. Half of the bleached oil was deodorized with 1% sparged steam at 180±2°C for 60 minutes and the fatty acid composition (FAC) was monitored. Deodorization vessel (OD4): 400L Coppersmithing vacuum rated vessel, steam or cooling water jacketed, all 316 stainless steel construction. A slight decrease in DHA levels was observed after a 60 minute hold at 180°C. Another test was then run with a 30 minute hold at 180°C. The product was packaged in 20L plastic HDPE pails under nitrogen and stored in a cooler at 4°C.
[0136] Example 14 - Refining of the original reference oil blend A portion of the reference blend described in Example 2 was purified before being further concentrated. In the purification process, the reference blend was purified under the same conditions as those shown in the previous example.
[0137] Example 15 - Fatty acid composition of crude DHA canola oil of RBD and reference blends The fatty acid composition of the RBD filtered crude oil (Example 13) and the RBD reference blend oil (Example 14) were analyzed and the results are shown below. [Table 7]
[0138] References to "RBD" in connection with the examples (and accompanying figures) mean that the product in question was obtained directly or indirectly from the "refined" product of either Example 13 (in the case of canola oil) and Example 14 (in the case of the reference blend).
[0139] Example 16 - Enzymatic Interesterification of RBD Canola-DHA Oil Enzymatic transesterification of the crude triglyceride reference blend oil (5 kg) obtained according to Example 13 was completed using the process described in Example 5. The product was obtained as a yellow oil.
[0140] Example 17 - Enzymatic interesterification of RBD reference oil blend Enzymatic interesterification of the crude triglyceride reference blend oil (5 kg) obtained according to Example 14 was completed using the process described in Example 5. The product was obtained as a yellow oil.
[0141] Example 18 - Distillation of Interesterified RBD Canola Oil Standard procedure for removing the more volatile components of fatty acid ethyl ester (FAEE) mixtures by vacuum distillation.
[0142] Fatty acid ethyl esters (FAEEs) from RBD canola-DHA (obtained in Example 16) were subjected to distillation under the following conditions. Distillative separation was achieved by passing the transesterified crude oil through a Pope 2 inch (50 mm) thin film still under vacuum, equipped with 2x1000 ml collection flasks to collect the distillate and residue. The fatty acid composition of each was analyzed.
[0143] Vacuum was provided by an Edwards3 rotary pump and vacuum was measured by an ebro vacuum gauge VM2000.
[0144] The oil was fed to the still at 4 mL / min by a Cole-Palmer Instrument Company easy-load II peristaltic pump, the still motor was set at 325 rpm, and a water condenser was used to condense the distillate until one of the receiver flasks was full.
[0145] The RBD canola-DHA FAEE was distilled under these conditions with the heater bands initially set at 152° C. to give a 50:50 split of distillate:residue. A portion of the residue from this distillation was subjected again to removal of more volatile components by distillation under standard conditions with the heater band temperature set at 152° C. Total distillation time was approximately 90 minutes. [Table 8]
[0146] Example 19 - Distillation of FAEE from transesterified RBD reference blend Fatty acid ethyl esters (FAEEs) from the RBD reference blend (obtained in Example 17) were subjected to distillation under the same conditions as given in the previous examples.
[0147] The RBD reference blend FAEE was distilled under these standard conditions with the heater bands initially set at 152°C to obtain a 50:50 split of distillate:residue. The residue from this distillation was again subjected to removal of more volatile components by distillation under standard conditions. The aim was to obtain a 50:50 split of distillate:residue. The distillation was mainly carried out with the heater bands set at 152°C. The total distillation time was approximately 200 minutes. [Table 9]
[0148] Example 20 - Chromatographic separation of FAEEs from RBD canola The fatty acid ethyl esters (FAEEs) obtained in Example 18 (i.e., obtained from RBD canola-DHA and processed using transesterification and distillation) were subjected to chromatographic separation under the following conditions: A preparative HPLC system equipped with a Waters Prep4000 system, a 10 ml loop Rheodyne injector, a 300×40 mm Deltaprep C18 column, a Waters2487 dual wavelength detector, and a chart recorder was equilibrated with an 88% methanol / water mobile phase at 70 mL / min. The detector was set at 215 nm and a full scale of 2.0 absorbance units, and the chart was run at 6 cm / hr.
[0149] 1.0 g of FAEE oil was dissolved in a minimum amount of 88% methanol / water and injected onto the column via a Rheodyne injector. Fractions of approximately 250 mL were collected when the solvent front appeared after approximately 7 minutes.
[0150] Analytical HPLC was performed on all fractions and the "control" fractions, which contained primarily DHA, were combined.
[0151] Example 21 - Chromatographic separation of FAEEs from RBD reference blend Distilled fatty acid ethyl esters (FAEEs) of the RBD reference blend (obtained in Example 19) were subjected to chromatographic separation under the same conditions as shown in the previous examples.
[0152] Analytical HPLC was performed on all fractions and the "control" fractions, which contained primarily DHA, were combined.
[0153] Example 22 - Fatty acid composition analysis of concentrated RBD oil The fatty acid compositions of the products obtained in Examples 20 and 21 were analyzed, and the results are shown below. [Table 10]
[0154] Example 24 - Oil stability evaluation Headspace analysis was performed on the concentrated products described in Examples 20 and 21 according to the method described in Example 12.
[0155] The following table summarizes the results obtained from the RBD canola oil obtained in Example 20 and the RBD reference oil obtained in Example 21 at T=0-3 days. The test samples were kept at ambient temperature on a light box and under fluorescent tube lighting during this period. The m / z 58 molecular ion was analyzed and the mass chromatogram clearly shows the appearance of propanal at 1.37 minutes at room temperature. The evolution of propanal is quantified in the table below and the data is shown in Figure 2. The DHA canola oil released substantially less propanal, demonstrating the improved stability of the canola oil compared to the reference. [Table 11]
[0156] DHA canola oil showed superior stability against oxidation compared to the reference oil.
Claims
1. 1. A plant-based lipid composition comprising: (i) docosahexaenoic acid (22:6n-3) in an amount of 50% to 85% by weight of the total fatty acid content of the composition; (ii) a second polyunsaturated fatty acid that is the second most abundant polyunsaturated fatty acid in the composition, the second polyunsaturated fatty acid being present in an amount of 10% to 90% by weight of the docosahexaenoic acid; (iii) a third polyunsaturated fatty acid in an amount of 10% to 70% by weight of the second polyunsaturated fatty acid; the total amount of all other fatty acids in the composition is up to 20% by weight of the total fatty acid content of the composition; the second and third polyunsaturated fatty acids are different and neither is the docosahexaenoic acid, and at least 70% by weight of the lipids in the composition are obtained from a plant source; wherein the docosahexaenoic acid and each of the second and third polyunsaturated fatty acids are independently provided in the form of a fatty acid, a fatty acid salt, a fatty acid ester, or a salt of a fatty acid ester, and the amount of EPA in the composition is less than 10% by weight of the amount of the docosahexaenoic acid; The lipid composition is a plant-based lipid composition obtained by a process including transesterification and distillation of plant-based lipids.
2. 2. The lipid composition of claim 1, wherein the docosahexaenoic acid is present in an amount that is at least 55% by weight of the total fatty acid content of the composition.
3. 2. The lipid composition of claim 1, wherein the docosahexaenoic acid is present in an amount of from 55% to 75% by weight of the total fatty acid content of the composition.
4. 3. The lipid composition of claim 1 or claim 2, wherein the second polyunsaturated fatty acid is present in an amount of 10% to 60% by weight of the docosahexaenoic acid.
5. The lipid composition according to any one of claims 1 to 4, wherein the second polyunsaturated fatty acid is a C18-24 omega-3 polyunsaturated fatty acid containing at least three unsaturations.
6. The lipid composition of claim 5, wherein the second polyunsaturated fatty acid is a polyunsaturated fatty acid selected from the group consisting of alpha-linolenic acid (18:3n-3), eicosatetraenoic acid (20:4n-3), docosapentaenoic acid (22:5n-3), and stearadonic acid (18:4n-3).
7. 7. The lipid composition according to any one of claims 1 to 6, wherein the third polyunsaturated fatty acid is present in an amount of 10% to 65% by weight of the second polyunsaturated fatty acid.
8. The lipid composition according to any one of claims 1 to 7, wherein the third polyunsaturated fatty acid is a C18-24 omega-3 polyunsaturated fatty acid containing at least three unsaturations.
9. The lipid composition of claim 8, wherein the third polyunsaturated fatty acid is a polyunsaturated fatty acid selected from the group consisting of alpha-linolenic acid, eicosapentaenoic acid (20:5n-3), eicosatetraenoic acid, docosapentaenoic acid, and stearadonic acid.
10. The lipid composition according to any one of claims 1 to 9, wherein the second polyunsaturated fatty acid is alpha-linolenic acid (ALA) and the third polyunsaturated fatty acid is a polyunsaturated fatty acid selected from the group consisting of eicosatetraenoic acid (ETA) and docosapentaenoic acid (DPA).
11. The lipid composition according to any one of claims 1 to 10, wherein the docosahexaenoic acid and the second and third polyunsaturated fatty acids are each independently provided in the form of a fatty acid ester or a salt of a fatty acid ester.
12. 12. The lipid composition of claim 11, wherein the docosahexaenoic acid and the second and third polyunsaturated fatty acids are each independently provided in the form of a fatty acid ethyl ester or as part of a triglyceride.
13. The lipid composition according to any one of claims 1 to 12, wherein the lipid composition is derived from a single source.
14. 2. The lipid composition of claim 1, wherein at least 70% by weight of the lipid in the composition is obtained from an oil seed.
15. At least 70% by weight of the lipid in the composition is derived from Brassica sp. , Gossypium hirsutum, Linum usitatissimum, Helianthus sp. , Carthamus tinctorius, Glycine max, Zea mays, Arabidopsis thaliana, Sorghum bicolor, Sorghum vulgare, Avena sativa, Trifolium sp.
15. The lipid composition of claim 14, obtained from an oil seed selected from the group consisting of: Elaesis guineenis, Nicotiana benthamiana, Hordeum vulgare, Lupinus angustifolius, Oryza sativa, Oryza glaberrima, Camelina sativa, and Crambe abyssinica.
16. 15. The lipid composition of claim 14, wherein at least 70% by weight of the lipids in the composition are obtained from Brassica sp.
17. 15. The lipid composition of claim 14, wherein at least 70% by weight of the lipids in the composition are obtained from plants of the genus Brassica napus or Bursica juncea.
18. 15. The lipid composition of claim 1 or 14, wherein the plant or oil seed has been genetically modified to enhance its ability to produce long chain polyunsaturated fatty acids.
19. 19. A tablet, capsule, encapsulated gel, ingestible liquid or powder, emulsion, or topical ointment or cream comprising the lipid composition of any one of claims 1 to 18.
20. The lipid composition according to any one of claims 1 to 18, further comprising one or more additional components selected from the group consisting of antioxidants, stabilizers and surfactants.
21. A dietary supplement composition comprising a lipid composition according to any one of claims 1 to 18 and 20.
22. 21. A food product for human or animal consumption comprising a lipid composition according to any one of claims 1 to 18 and 20, wherein the docosahexaenoic acid and the second and third polyunsaturated fatty acids are provided in the form of triglyceride esters.
23. A lipid composition according to any one of claims 1 to 18, 20 for use in the treatment or prevention of cardiovascular disease, protection against mortality in patients with cardiovascular disease, lowering overall serum cholesterol levels, lowering high blood pressure, increasing the HDL:LDL ratio, lowering triglycerides or lowering apolipoprotein B levels.
24. 21. A process for producing a lipid composition according to any one of claims 1 to 18 and 20, comprising providing a mixture of fatty acid ethyl esters and subjecting said mixture to a chromatographic separation process, said mixture of fatty acid ethyl esters being obtained by transesterification and distillation of a plant-based lipid oil.
Citation Information
Patent Citations
Lipids containing long-chain polyunsaturated fatty acids
JP2017503053A
