Reusable masks
The reusable mask design with a flexible resin frame and detachable inner layer addresses waste and comfort issues of disposable masks, providing effective pathogen protection and reducing environmental impact.
Patent Information
- Application Number
- JP2020113503
- Authority / Receiving Office
- JP · JP
- Patent Type
- Patents
- Current Assignee / Owner
- Filing Date
- 2020-06-04
- Publication Date
- 2025-01-20
- Estimated Expiration
- 2040-06-04
AI Technical Summary
Disposable masks generate significant waste and environmental pollution due to their one-time use, and they often cause discomfort and inefficiency in protecting against pathogens and environmental particles, with issues like contamination, misalignment, and reduced antibacterial efficacy upon washing.
A reusable mask design featuring a flexible resin frame with small holes for breathing, a detachable antibacterial inner layer, and adjustable ear straps, allowing for easy sterilization and reuse, using eco-friendly materials.
The design effectively prevents contamination and maintains antibacterial protection while reducing waste, ensuring comfort and adaptability to various face shapes, enhancing protection against pathogens and environmental particles.
Smart Images

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Abstract
Description
[Technical field]
[0001] Switching from disposable masks to reusable masks will help conserve resources and be more environmentally friendly. Attached to the entire front of the frame The aim is to improve hygiene and the environment by providing protection against saliva and droplets caused by coughing and sneezing through the attached resin film of the first mask, suppressing contamination of the antibacterial material of the internal second mask, preventing emissions from the wearer, and simplifying disinfection by separating the mask. [Background technology]
[0002] Disposable masks are simple, inexpensive hygiene products that provide protection against viruses, bacteria, pathogenic microorganisms, pollen, dust, and fine particles, and are attracting worldwide attention as they have a significant impact on life, hygiene, and health.
[0003] Wear it to protect against viruses, bacteria, dust, etc. Disposable masks For hygienic reasons, disposable masks are mainstream and are discarded after a single use. However, in the event of an epidemic, huge quantities are consumed, which results in large amounts of waste, which can lead to environmental degradation and marine pollution.
[0004] Disposable mask The structure is simple, mass production is possible, and the unit price is low, but since they tend to be used frequently and for long periods of time as a disease prevention measure against viruses and bacteria and due to environmental pollution such as hay fever and fine dust, they require a more advanced antibacterial and dustproof structure, improved usability, and measures to address environmental issues. [Prior art documents] [Patent documents]
[0005] [Patent Document 1] Patent Publication 2019-049083 [Patent Document 2] Answer: 3225473 [Patent Document 3] Problems that Patent 6462793 Invention aims to solve
[0006] Disposable masks are widely used around the world, but the risk of pathogenic diseases such as viruses and bacteria, and environmental pollution particles such as PM2.5, are international issues, and the huge consumption of masks due to their long-term use by most of the world's population results in huge costs and a waste of resources as waste.
[0007] Disposable masks are generally used as a medical defense measure against viruses, bacteria, and pathogenic microorganisms, and as a defense measure in the living environment against hay fever, dust, and environmental particles. They are inexpensive and easy to use, but there are issues with their effectiveness in preventing viruses, bacteria, and pathogens, and with how to use them.
[0008] Disposable masks have a one-piece structure, with laminated sheets of hygienic materials such as gauze, nonwoven fabric, and cloth that protect the mouth and nose being attached directly to a frame. Issues with disposable masks include contamination from large droplets from coughs and sneezes sticking to the front of the fabric, penetration of fine droplets into the mask, and the passage of aerosolized viruses.
[0009] The antibacterial and dustproof material of disposable masks is a laminated set, and if the laminated fabric becomes contaminated, the entire mask will have to be discarded, which will generate waste along with the synthetic resin and chemical fibers that make up the frame, causing environmental and marine pollution.
[0010] Disposable masks and sanitary material sheets are of standard performance, so adding sanitary material directly to increase the defense against viruses, bacteria, etc., creates issues with the fit, as it feels uncomfortable on the skin and makes breathing difficult.
[0011] Disposable mask The ear loops are standardized according to individual differences such as face shape, gender, and child. If they are too short, ear pain may occur when wearing them for long periods of time. It's a pain to use, If the wire is too long, it can become loose or slip, making it difficult to use.
[0012] There are reusable masks with synthetic resin fabric frames, but because they are a one-piece structure, they can be washed before reuse. It is necessary, Issues include the deterioration of the antibacterial effect due to the used feel after washing and the misalignment and unevenness of the fiber weave.
[0013] Disposable masks usually need to be replaced at least once a day due to hygiene and health concerns, pathogens, and poor sanitary conditions. With the frequent occurrence of new pathogens and natural disasters, masks are worn for long periods of time, so there is a need to improve the fit and decorativeness of masks to reduce waste and reuse them.
[0014] The top edge of the reusable mask is It is located between the eyes and nose, the bottom edge fully covers the chin, and the left and right edges cover most of the cheeks, so it is flexible and stretchy all around. Resin strip frame Made of thin, strong and A flexible resin film is attached to the front surface of the resin strip frame. This will be the first mask.
[0015] Reusable masks have a resin film attached to the entire surface of the resin strip frame. Small holes are made around the mouth, nose, and cheeks to allow air in and out. Although incomplete The first mask is secured and used as the first mask, and a laminated sheet of antibacterial hygienic material such as gauze, nonwoven fabric, or cloth is placed inside the gauze bag to be used as the second mask. A resin strip is inserted from left to right on the inside of the upper part of the mask frame. Fix one side, The laminated sheet The mask is attached and detached by a clip between the resin film and a hook or belt fastener on the other side, and the lower part of the mask has the same structure.
[0016] Reusable masks The resin around the Band plate frame The parts are interconnected to maintain mobility, and the elasticity adjusts to fit the individual changes in the face. High, nose On the center line of the mouth The resin strip of Installed at the top and bottom It expands and widens the space between the nose and mouth to ensure easy breathing, and prevents the uncomfortable fit that can result in breathing difficulties and contamination by saliva and nasal mucus due to gauze or fabric coming into contact with the nose and mouth when inhaling.
[0017] Reusable masks The resin membrane has many small holes evenly spaced from the nose to the chin to allow for breathing. ensure, The resin membrane captures large droplets and small particles that are generated when coughing, sneezing, etc. First Mask It minimizes contamination and penetration of sanitary materials such as inner gauze, nonwoven fabric, and cloth.
[0018] The mask's blocking rate is determined by the ratio of the above-mentioned small hole area to the membrane area, and it prevents the penetration of large droplets, small droplets, and fine particles into the membrane, viruses, bacteria, and other aerosol particles, as well as airborne viruses. It prevents contamination of sanitary materials and maintains antibacterial properties. Greatly inhibits internal penetration and passage.
[0019] Reusable masks are separated into a first mask made of a resin membrane and a second mask made of hygienic material on the inside. After use, the first mask can be disinfected with a disinfectant spray or immersion, and can be reused immediately after disinfection by wiping with a disinfectant cloth. The hygienic material of the second inner mask can also be disinfected by immersion or replaced with a new material for reuse.
[0020] Inside the first mask The upper and lower parts are fitted with a resin strip that runs from left to right. Gauze, nonwoven fabric, cloth, tissue paper, and other hygienic material sheets with antibacterial and dust-proof properties are folded and inserted into bags, and combined into a layered set. The upper and lower two parts inside the mask Resin strips to clip sanitary materials In addition, a hook and eye fastener is fastened at one end to increase protection.
[0021] Second mask laminated material sheets and sets With resin strips Clip it on and fold it over the band plate to make it double, expanding the space between the mouth / nose and the seat surface to allow air to be circulated. It becomes comfortable and comfortable to wear. Improve.
[0022] Ear holes at the four corners of the first mask Equipped The ear loops can be used as holes for decorative strings such as strings, belt strings, braided strings, or elastic strings, and the length of the ear loops can be adjusted to the strength preferred by the user depending on the size of the head and face, gender, and age difference, eliminating the slippage and slackness of the mask and providing a comfortable fit.
[0023] First mask The entire frame is covered with resin This provides frontal protection and the inside of the mask. Antibacterial properties of the hygienic material Due to the division of roles, the shape of the mask changes with the front, causing pressure and breathing difficulties. Installation by Improve dislike. Effects of the invention
[0024] Globally, special viruses and pathogens are spreading across all continents, and the importance of wearing masks has become widely recognized. There is a huge global demand for masks, which helps prevent waste of resources and money and environmental degradation caused by disposable masks.
[0025] The resin membrane of the first mask prevents and significantly reduces the self-emission from the inside of the mask due to coughing, sneezing, and droplets, as well as the scattering and intrusion of droplets, fine particles, viruses, bacterial aerosols, etc. from external carriers. Mask sterilization performance Improving this increases the defensive effect.
[0026] The resin membrane of the first mask reduces external droplets and fine droplets from coughing, sneezing, etc., while the gauze, nonwoven fabric or cloth of the second mask can be soaked in disinfectant and then dried to make the inside antibacterial and dustproof gauze, nonwoven fabric and other hygienic materials, as well as tissue paper, paper towels and other readily available materials, expanding the range of options and enabling reuse in a short time.
[0027] Antibacterial and dustproof second mask The sanitary material is folded and laminated, and the upper and lower clips are Resin strip Adjust the width of the sheet so that the top and bottom overlap slightly and clip together at the top and bottom, then fasten and secure with hooks and fasteners to prevent the material from shifting or becoming distorted.
[0028] With the conventional method of reusing masks after washing, the antibacterial performance against the penetration and infiltration of viruses and bacteria is reduced due to clogged fibers or uneven fiber weave, and there is a feeling of wear and fatigue after washing, or the washing and drying take time, so reused masks are highly convenient in terms of cost-effectiveness.
[0029] The resin frame and resin film of the front mask are made from naturally degradable resin derived from organic matter, and the hygienic material of the second mask is layered with cellulose fiber, nonwoven fabric, cloth, and paper products to form a sheet or sheet set; the entire mask is made from natural materials, making it easy to separate when discarding.
[0030] As the world becomes more integrated through economy, information and travel, protection against pathogenic diseases such as viruses and bacteria, and environmental pollution such as fine dust and dust particles typified by hay fever and PM2.5 have come to the forefront of international attention. Disposable masks have become widespread worldwide, and as a result, environmental pollution problems caused by mass consumption due to daily replacement and disposal after use, and mass disposal caused by wearing masks for long periods of time and long-term use have been addressed. Reusable maskcan be solved. [Brief description of the drawings]
[0031] [Figure 1] Overall view of the first and second masks of the reusable mask and the shape of the inner clip [Diagram 2] Schematic front view of the first mask [Diagram 3] Schematic diagram of the inside of the first mask [Figure 4] Second mask sanitary material sheet set [Diagram 5] Hygienic material sheet for second mask MODE FOR CARRYING OUT THEINVENTION
[0032] Disposable masks A reusable mask (Fig. 1) is presented for this purpose. The first mask surface (Fig. 2), the first mask inner surface [Fig. 3], and the inside are laminated sheets (Fig. 4-5) made of antibacterial and dustproof hygienic material (Fig. 4-5) attached to the second mask (15) and secured with clips (3a-3b). The purpose is to prevent the entry of viruses and bacteria through droplets and fine particles from coughing, sneezing, etc., to protect against fine particles and dust, and to reuse the mask.
[0033] The reusable mask (Fig. 1) is made of a flexible and elastic resin strip (1a-1d) arranged all around to form a frame (1a-1d). The flexibility of the entire frame ensures a close contact surface with the face, and the mask (Fig. 1) is flexible and elastic, allowing for a three-dimensional height difference to ensure space inside the mask. Attached to the entire surface of the first mask A large number of small holes (Fig. 2-9) are provided in the mouth and nose area of the resin film (2) to facilitate breathing in and out, and gauze, cloth, etc. are piled up to reduce contact of the sanitary material (15) with the mouth and nose and to reduce adsorption of saliva, sneezing, mucus, etc.
[0034] One side (6a) of a band plate (3a) made of the same flexible and stretchable polymer resin as the frame is fixed to the inside bottom of the upper frame (1a) of the first mask, and it is stretched from left to right to the edge of the opposite side and fastened with a hook or belt fastener (6b) so that it can be easily removed. Similarly, one side (7a) of the band plate (3b) is fixed to the inside top of the lower frame (1c) of the mask, and the other side is freely fastened with a hook or belt fastener (7b).
[0035] A reusable mask (Fig. 1) is made by laminating multiple layers (14) of hygienic materials (15) such as gauze, nonwoven fabric, and cloth on the inside of the mask. A resin strip (3a) is placed across the inside of the first mask (Fig. 1). The upper part of the material is placed over the resin strip (3a) and clipped with hooks or belt fasteners (6a-6b) to fix the material sheet set (4). The material laminate set (4) is attached to the lower part of the mask with a resin strip (3b). Underhanging clip Then fix it at the top and bottom (7a-7b) to eliminate any misalignment or twisting.
[0036] The first mask has a sheet (4) attached to the top and bottom clips, and sanitary materials (4a-4b) are layered on the plastic strips (3a-3b) of the clips. Breathing air is blocked and dispersed by the sanitary material sheet (4), preventing fogging of glasses due to the mask membrane (2). The first mask (Fig. 3) is clipped at the top and bottom inside to stabilize it, and various materials (14a-14c) are added or replaced with the sanitary material sheet (4).
[0037] First mask The shape is rectangular or elliptical, For men, women and children, it has four ring holes (5a-5d) on the left, right, top and bottom, and can be decorated with ear straps, obi straps, braided cords, elastic cords (8a-8b), etc., or clipped with a tool.
[0038] First mask (Figure 2) Biomass-derived resin This is an environmentally friendly reusable mask (Fig. 1) that uses the above for the frame (1a-1d) and membrane surface (2) and is made of antibacterial and dustproof hygienic materials (4) such as gauze, nonwoven fabric, cloth, tissue, and paper, and does not require sorting. [Explanation of symbols]
[0039] 1. First mask full-circumference resin frame 1a-1d 2. First mask front resin film 3. The second mask inside the first mask Mask, clip Band plate 3a-3b 4. Second mask hygienic material laminated sheet set 5 Ear holes on the first mask 5a-5d 6 Second mask, strap plate fixing parts for clips 6a-6b 7 Hooks or fasteners for fastening belt plates for clips 7a-7b 8 Mask ear straps, elastic straps, decorative straps, 8a-8b 9 Breathing hole 10 Resin membrane pleats for expansion and contraction 10a-10c 11 Space-maintaining strip for the first mask 12 Gauze bag fastener fastener 12aー12b 13. Set of bags for storing sanitary material sheets 14 Hygienic materials for opening and closing set bags 14a-14c 15 Accumulated sheets of gauze, cloth, nonwoven fabric, etc.
Claims
1. A reusable mask as described above, in which a frame is formed from a flexible and stretchable resin strip around the nose, mouth, lower chin and most of the cheeks, and a resin film is attached to the entire frame to form the surface of the first mask, and the resin strip is inserted from left to right under the inside of the upper frame of the first mask, with one end fixed and the other end fastened with a hook or belt fastener so that it can be freely removed, and also, one side of the resin strip is fixed slightly above the lower frame of the mask, and the other end of the strip is made flexible with a hook or belt fastener, and inside the first mask, a laminated sheet of sanitary material for sterilization and dust removal is set in a bag, clipped between the resin strip and the resin film and fixed with a hook or belt fastener to form the second mask, which prevents contamination of the sanitary material with a two-stage defense system, and after use, the contaminated sanitary material is removed from the clip, and the resin frame and resin film of the first mask are wiped with a sterilizing spray or disinfectant cloth and disinfected or immersed in a disinfectant solution, and the sanitary material is replaced for reuse.
2. The reusable mask according to claim 1, characterized in that the second mask is made by laminating on the inside of the first mask a sheet of textile products, nonwoven fabrics or paper products for protection against viruses, bacteria, dust particles in the living environment and hay fever, and setting a material for sterilization and dust removal in a bag, and the lubricating resin film of the first mask blocks and reduces as much as possible the mucus and large to small particles of sneezing, coughing, saliva and nasal mucus of an external patient or a self-sufficient person, thereby preventing them from entering the inside of the mask and being discharged to the outside.
3. The reusable mask according to claim 1, characterized in that, in order to prevent the intrusion and excretion of viruses, bacteria and pathogenic particles, the second mask is detached from the clip and replaced as needed depending on the usage and contamination status, and a new set or a disinfected reuse set, or a laminated sheet made by temporarily cutting or forming nonwoven fabric, towels, cloth, paper products or tissue paper that is on hand in an emergency, is attached to the first mask directly or by wrapping it in cloth or gauze and clipping it to secure it, for reuse.
4. The reusable mask according to claim 1, characterized in that a resin film is attached to the entire circumference of the frame of the first mask, covering the top edge of the nose bridge to most of the chin and cheeks, a large number of small holes are opened at a certain ratio on the surface of the resin film to maintain breathing through the nose and mouth and ensure air circulation, while the resin film significantly blocks and suppresses the intrusion of mucus, large droplets, and fine droplets caused by coughing and sneezing by adjusting the area ratio of the film surface to the small holes, and prevents and reduces the penetration of viral and bacterial aerosols into the antibacterial hygienic material sheet set of the mask inside the film, and also prevents them from being excreted by an infected person.
5. 2. The reusable mask according to claim 1, characterized in that the sanitary material sheet set is clipped between the first mask and the mask using a clipping band equipped on the inside of a resin film attached to the front surface of the mask formed from a resin band frame, the upper edge of the sanitary material sheet is left slightly loose and fastened on the opposite side with a hook or band fastener, the sanitary material is clipped to the clipping band slightly above the lower frame of the mask, and the lower edge of the mask is left slightly loose and fastened with a hook, thereby preventing the material sheet / sheet set from shifting, loosening, or twisting when worn.
6. The reusable mask according to claim 1, characterized in that the sanitary material is clipped and the remaining sheet is placed over the band plate, and a double barrier is created by the resin film and clip of the upper and lower frames of the first mask, and the sanitary material sheet over the band plate, which prevents water vapor from exhaling from the mouth and nose from escaping above and below the mask, preventing fogging of glasses, and by slightly raising the clipped sanitary material sheet to eliminate gaps on the sides of the first mask and between the cheeks and the resin film, preventing contamination from outside and emission from inside.
7. The reusable mask according to claim 1, characterized in that it is equipped with four ring holes at the same positions on the left and right sides of the mask formed in a rectangular or oval shape, and that a string, webbing, braided string, decorative string, or elastic string or strap can be passed through the ring holes to adjust the length to the optimum state by the wearer to eliminate ear pain or pressure caused by age differences and individual differences, and that it can be tied with the ring holes or clipped with a fastener, and that it can be removed when disinfection or washing is necessary, and that it can be decorated with colorful and diverse decorative strings and accessories.
8. The reusable mask according to claim 1, characterized in that the resin frame and the surface resin film can be changed to white, black or multiple dyeable colors, and the smooth film surface can be used to attach character design stickers or draw animal faces or character designs using ink or paint on the film surface as long as it does not impede freedom of breathing, or the transparent resin film can be used to create a hygienic material sheet mask with rich colors and decorations on the inside, thereby providing a favorite mask of your own.
Citation Information
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