Flat knitting machine and sinker for pile knitting, and pile knitting method with flat knitting machine

The described pile formation method addresses the limitation of uniform loop surfaces by using a sinker with claws and a self-propelled carriage to switch between pile and non-pile loops, enhancing design flexibility and grip through mixed loop patterns.

JP7624909B2Active Publication Date: 2025-01-31SHIMA SEIKI MFG LTD
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Patent Information

Application Number
JP2021174180
Authority / Receiving Office
JP · JP
Patent Type
Patents
Current Assignee / Owner
Filing Date
2021-10-25
Publication Date
2025-01-31
Estimated Expiration
2041-10-25

AI Technical Summary

Technical Problem

Existing pile formation methods using movable sinkers result in pile loops that cannot be efficiently mixed with non-pile loops, leading to limited design options and reduced grip and non-slip effects due to uniform loop surfaces.

Method used

A pile formation method utilizing a sinker with claws for both ground and pile yarns, combined with a self-propelled carriage system, allows for independent yarn positioning and switching between pile and non-pile loop formations, enabling efficient mixing of both types.

Benefits of technology

Enables stable and efficient switching between pile and non-pile loop formations, enhancing design flexibility and improving grip and non-slip effects through uneven surface patterns.

✦ Generated by Eureka AI based on patent content.

Smart Images

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Patent Text Reader

Abstract

To mix pile knitting and plain knitting by switching the knitting.SOLUTION: Both of a foundation yarn 10 and a pile yarn 11 are hooked on a hook claw 13d for foundation yarn so as to make a sinker loop of a new loop 40 in plain knitting at a stitch deciding position A and come out of the hook claw 13d for foundation yarn before a re-advance position B of a sinker 13. When a hook 12a is advanced to a tooth port 3 in an old loop 41, the old loop is transferred to a needle stem side by opening a latch 12b and is cleared. When a knitting needle 12 is led from the tooth port 3, the old loop is relatively advanced to the tooth port 3 side, gets over the hook 12a while closing the latch 12b, and is knocked over to the tooth port 3 side. Even if the old loop 41 knocked over stay in the vicinity of the tooth port, the old loop can be pushed to a lower side of the tooth port 3 by a pushing section 13g of the sinker 13 before the re-advance position B. In pile knitting, the foundation yarn 10 and the old loop 41 can be pushed by pushing the pile yarn 11 hooked on the hook claw 13d for foundation yarn at the re-advance position B.SELECTED DRAWING: Figure 4
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Description

[Technical field]

[0001] The present invention relates to a flat knitting machine and sinker for pile knitting, which are capable of knitting pile fabric with ground yarns and pile yarns, and a method of knitting pile fabric with the flat knitting machine. [Background technology]

[0002] Conventionally, a flat knitting machine capable of pile knitting feeds ground yarn and pile yarn to knitting needles, and forms a pile knit fabric while separating the ground yarn and pile yarn at the tip of a movable sinker. The tip of the sinker has hooks for hooking the ground yarn and the pile yarn, respectively, and the ground yarn is fed first and hooked and fixed on the hook for the ground yarn, and the pile yarn is fed later and hooked and fixed on the hook for the pile yarn, thereby separating them. Such a sinker can form a pile loop by forming a sinker loop made of pile yarn longer than the sinker loop made of ground yarn. Gloves made of pile knit (see, for example, Patent Document 1) are all pile knit from the fingertips to the wrist, and a rubber yarn is inserted by tucks at the wrist, and the gloves are knitted in a state where the pile loops are on the inside. Such gloves can be coated on the outside with latex or the like to give them waterproofing or cold protection, or can be made cut-resistant or heat-resistant by using aramid fiber or the like for the pile yarn and placing the pile on the outside. The pile knit fabric can also be formed into socks, and by placing the pile loops on the inside, for example, it can have a cold protection function.

[0003] A flat knitting machine that performs pile knitting using a movable sinker can efficiently perform pile knitting alone, and if only ground yarn is used without using pile yarn, it is also possible to mix in sections where plain knitting is performed. However, if plain knitting is performed using only ground yarn, the pile yarn will pass from the end of a pile knitting section to the start of the next pile knitting section without being woven into the knitted fabric. [Prior art documents] [Patent documents]

[0004] [Patent Document 1] Special Publication No. 61-20668 Summary of the Invention [Problem to be solved by the invention]

[0005] In the pile knit fabric of gloves or socks knitted by the pile knitting method as in Patent Document 1, pile loops are formed over the entire inner or outer surface, and the other surface has no pile loops. If pile knitting and plain knitting, which does not form pile loops, could be freely mixed, novel appearance designs and improved anti-slip and grip effects due to unevenness can be expected.

[0006] An object of the present invention is to provide a flat knitting machine and sinker for pile knitting, and a pile knitting method using a flat knitting machine, which are capable of switching between pile knitting and plain knitting and mixing them. [Means for solving the problem]

[0007] The present invention is provided with knitting needles arranged in parallel in the longitudinal direction of the needle bed, which advance and retreat in a direction perpendicular to the longitudinal direction and rise when they advance to the needle gap, and sinkers which advance and retreat to the needle gap, The sinker has a ground yarn hook and a pile yarn hook at its tip, In a flat knitting machine for pile knitting, a pile yarn is knitted while a ground yarn fed from a preceding yarn feeder above a yarn feeder and a pile yarn fed from a following yarn feeder are sorted at the tip of a sinker, The position of the yarn feeder for the ground yarn and the pile yarn above the needle opening is In the pile knitting to form the pile loops, the yarn feeder for the ground yarn is placed in front and the yarn feeder for the pile yarn is placed behind with a gap between them. In knitting that does not form a pile loop, the yarn feeder of the trailing pile yarn during pile knitting is moved toward the yarn feeder of the leading ground yarn so that it is in a position where it cannot be sorted by the tip of the sinker. Each of the switches includes a switching means, In knitting that does not form pile loops, the ground yarn and pile yarn are caught by the hook of a knitting needle to form a needle loop, and both the ground yarn and pile yarn are hung on the ground yarn hook of a sinker to form a sinker loop, making it possible to knit plain stitch without pile loops. The pile knitting flat knitting machine is characterized by the above-mentioned.

[0008] In the present invention, the knitting needle and the sinker are driven to advance to and retreat from the needle gap by a drive mechanism mounted on a carriage that reciprocates along the longitudinal direction of the needle bed, the yarn feeder for feeding the ground yarn and the yarn feeder for feeding the pile yarn are provided on a self-propelled carrier that travels independently of a reciprocating carriage and can follow the carriage; It is characterized by:

[0009] In the present invention, the sinker has a push-in portion near the tip end on the tooth gap side, which protrudes downward and is capable of pushing the ground yarn and the pile yarn on the advance / retract path into the tooth gap by advancing into the tooth gap. It is characterized by:

[0010] In the present invention, the sinker advances to the needle gap when the needle density is set, and then re-advances to the needle gap after once retracting from the needle gap, and at least when re-advancing, the pushing portion advances to a position below the needle gap below the top tooth position set on the needle bed. It is characterized by:

[0011] Furthermore, the present invention is used in a flat knitting machine for pile knitting, and , below Ground thread hook and Above A sinker having a pile yarn hook and capable of separating ground yarn from pile yarn, From the tip of the ground thread hook, there is a gap in the direction of exiting the tooth gap. The push-in portion protrudes downward and can push the ground yarn and pile yarn on the advance / retract path toward the tooth gap by advancing to the tooth gap. This is a sinker characterized by the above.

[0012] Further, the present invention includes a knitting needle that advances into the needle gap while rising, and a sinker that advances into and retreats from the needle gap, The sinker has a ground yarn hook and a pile yarn hook at its tip, The ground yarn fed in advance above the needle gap and the pile yarn fed in behind are captured by the hook of the knitting needle retracting from the needle gap, The ground yarn and the pile yarn are sorted at the tip of the sinker, and a sinker loop of the ground yarn and a pile loop of the pile yarn are formed, respectively. In a pile knitting method using a flat knitting machine, The yarn feeding positions of the ground yarn and the pile yarn above the needle opening are In the pile knitting to form the pile loops, the yarn feeder for the ground yarn is placed in front and the yarn feeder for the pile yarn is placed behind with a gap between them. In knitting that does not form a pile loop, the yarn feeder of the trailing pile yarn during pile knitting is moved toward the yarn feeder of the leading ground yarn so that it is in a position where it cannot be sorted by the tip of the sinker. Switch between them, In knitting that does not form pile loops, the ground yarn and pile yarn are caught by the hook of a knitting needle to form a needle loop, and both the ground yarn and pile yarn are hung on the ground yarn hook of a sinker to form a sinker loop, making it possible to knit plain stitch without pile loops. The pile knitting method is characterized in that Effect of the Invention

[0013] According to the present invention, the pile knitting flat knitting machine can switch between pile knitting, which forms pile loops, and plain knitting, which does not have pile loops, for any knitting needle by operating the switching means. Plain knitting, which is switched from pile knitting, can be mixed in the middle of a course or in the wale direction on a course-by-course basis, and no crossover yarns are generated. Pile knit fabrics mixed with plain knitting are expected to have a novel appearance design and improved anti-slip and grip effects due to the unevenness.

[0014] Furthermore, according to the present invention, the yarn feeder for feeding the ground yarn and pile yarn is self-propelled, so that switching between pile knitting and plain knitting by changing the yarn feeding position can be carried out efficiently.

[0015] Furthermore, according to the present invention, even if an old loop that has been knocked over during plain knitting remains near the needle gap, it can be pushed below the needle gap by the pushing part of the sinker. Pushing by the pushing part of the sinker prevents the old loop from remaining when the hook next advances into the needle gap, making it possible to perform plain knitting stably.

[0016] Furthermore, according to the present invention, the flat knitting machine for pile knitting advances the pushing-in portion of the sinker to a position below the needle gap below the top tooth position of the needle bed when re-advancing, so that even if an old loop remains near the needle gap, it can be reliably pushed below the needle gap.

[0017] Furthermore, according to the present invention, the sinker used in the flat knitting machine for pile knitting can push the old loops that are knocked over and remain near the tooth gap during plain knitting below the tooth gap with the pushing-in section, so that plain knitting that is mixed with pile knitting can be performed stably.

[0018] Furthermore, according to the present invention, pile knitting and plain knitting can be switched so as to be mixed in the middle of a course or in the wale direction on a course-by-course basis. [Brief description of the drawings]

[0019] [Figure 1] FIG. 1 is a right side cross-sectional view showing, in a simplified form, the configuration of the main parts of a pile knitting flat knitting machine 1 according to one embodiment of the present invention. [Diagram 2] FIG. 2 is a layout diagram of the cams that drive the knitting needles 12 and the sinkers 13. As shown in FIG. [Diagram 3] FIG. 3 is a simplified cross-sectional side view showing the pile knitting operation by the knitting needles 12 and the sinkers 13. As shown in FIG. [Figure 4] FIG. 4 is a simplified side cross-sectional view showing the operation of plain knitting with knitting needles 12 and sinkers 13. [Diagram 5] FIG. 5 is a partial cross-sectional side view showing the configuration and operation of a push-in portion 13g provided on the sinker 13. As shown in FIG. [Figure 6] FIG. 6 is a photograph showing the appearance of a glove 50 knitted by the pile knitting flat knitting machine 1 of FIG. DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS

[0020] 1 to 6 show the configuration and operation of a pile knitting flat knitting machine 1 according to one embodiment of the present invention. Corresponding parts in each drawing are indicated with the same reference numerals, and duplicated explanations may be omitted. For convenience of explanation, parts not shown in the drawing to be explained may be referred to with reference numerals shown in other drawings. EXAMPLES

[0021] FIG. 1 shows a simplified configuration of the main parts of a pile knitting flat knitting machine 1 according to an embodiment of the present invention. The pile knitting flat knitting machine 1 has front and rear needle beds 2. The front and rear needle beds 2 face each other across the needle gap 3 and are arranged so as to be symmetrical with respect to the needle gap center plane 3a. The part sandwiched between the front and rear needle beds 2 at the needle gap 3 is a rectangle elongated in the depth direction of the figure when viewed from above. This depth direction will be referred to as the longitudinal direction hereinafter. Each needle bed 2 has a base plate 4 and needle plates 5 erected at regular intervals in the longitudinal direction of the base plate 4. A stitch suppressing rod 6 is arranged on the needle gap 3 side of the base plate 4. The stitch suppressing rod 6 is used to knit finger pockets of gloves while overlapping them, as described in JP 2013-019062 A, for example. A sinker bed 7 is arranged above the needle gap 3 side of each needle bed 2. Above the needle gap 3, yarn feeders 8 and 9 are disposed, which feed ground yarn 10 and pile yarn 11 for pile knitting, respectively. A yarn guide rail extending in the longitudinal direction is installed above the yarn feeders 8 and 9. A track is provided on the yarn guide rail, which supports the carrier so that it can run in the longitudinal direction. The yarn feeders 8 and 9 are each provided at the lower end of a yarn feeder that hangs down from the carrier.

[0022] The needle groove is formed between the needle plates 5 of the needle bed 2, and the knitting needle 12 is accommodated in a slidable state. The knitting needle 12 has a hook 12a at the tip on the tooth gap 3 side. This knitting needle 12 is a latch needle, and the hook opening on the side away from the tooth gap 3 by the hook 12a is opened and closed by the latch 12b. The knitting needle 12 slides in an inclined direction such that the hook 12a rises while advancing into the tooth gap 3 and falls while retracting. A sinker 13 is disposed on the sinker bed 7 so as to be located between the adjacent knitting needles 12. The sinker 13 has an advancement surface 13a and a withdrawal surface 13b, and is driven by a sinker cam 30 described later so that the tip, which has a pile yarn hook 13c and a ground yarn hook 13d, advances and retreats to the tooth gap 3. The sinker 13 slides in an inclined direction such that the sinker 13 descends while advancing into the tooth gap 3 and rises while retracting. The thin dashed line indicates the state where the tip is most advanced into the tooth gap 3.

[0023] 2 shows the arrangement of the knitting cam 20 and the sinker cam 30 which are the drive mechanism for driving the knitting needle 12 and the sinker 13. The arrangement of such cams is basically described in Japanese Patent No. 5079682 and the like, and is provided on a carriage which moves back and forth in the longitudinal direction of the needle bed 2. The carriage has cam plates facing the needle bed 2 and the sinker bed 7, respectively, and the knitting cam 20 is mounted on the cam plate facing the needle bed 2. The knitting cam 20 includes a guide cam 21, a rubber cam 22, a knitting start cam 23, a needle raising cam 24, a center cam 25, a top cam 26, a knitting start-up retractable cam 27, a stitch cam 28, and a guide cam 29. When the carriage travels to the left in the figure and performs pile knitting or plain knitting, the knitting cam 20 acts on the butt of the knitting needle 12, and drives as shown by a locus 12c. The hook 12a advances to and retracts from the tooth gap 3 along a trajectory obtained by shifting the trajectory 12c toward the tooth gap 3 by the distance between the butt and the hook 12a.

[0024] A sinker cam 30 is mounted on the cam plate facing the sinker floor 7. The sinker cam 30 has an advance cam surface 30a and a retract cam surface 30b. As shown by the broken lines on the right side of the figure, the advance cam surface 30a and the retract cam surface 30b press the advance surface 13a and the retract surface 13b of the sinker 13, respectively. Movable cams 31 and 32 are provided attached to the sinker cam 30. The movable cam 31 is a butt-shaped part of the sinker 13 where the retract surface 13b is provided, and presses the surface facing the retract surface 13b in the direction of advancing into the tooth gap 3. This pressure makes the sinker 13 a mountain that advances toward the tooth gap 3, and the subsequent retract cam surface 30b makes the sinker 13 a valley that retracts from the tooth gap 3 to the sinker floor 7. The movable cam 32 is hidden inside the sinker cam 30 when the carriage travels to the left and does not function. Therefore, the sinker 13 is driven by a combination of the advance cam surface 30a and the movable cam 31 in the advance direction toward the tooth gap 3, and the retract cam surface 30b in the retract direction from the tooth gap 3. This drive causes the front and rear ends of the sinker 13 to follow trajectories 13e and 13f.

[0025] The yarn feeding positions 8a, 8b, 8c; 9a, 9b, 9c of the ground yarn 10 and pile yarn 11 by the yarn feeders 8, 9 are set at the positions indicated by triangles based on the position of the knitting cam 20. Regarding the yarn feeding positions 8a, 9a during pile knitting, the yarn feeding position 8a of the ground yarn 10 precedes and the yarn feeding position 9a of the pile yarn 11 follows with a gap therebetween, as in conventional pile knitting. In this embodiment, the yarn feeding position 8b of the ground yarn 10 is set to the same as the yarn feeding position 8a, and the yarn feeding position 9b of the pile yarn 11 is moved closer to the preceding side than the yarn feeding position 9a and closer to the yarn feeding position 8b, to perform plain knitting. The ground yarn 10 and pile yarn 11 fed from the yarn feeding positions 8b, 9b are not sorted by the ground yarn hook 13d and the pile yarn hook 13c at the tip of the sinker 13, but both are hooked on the ground yarn hook 13d, making plain knitting without pile loops possible. Plain knitting is possible not only by the yarn feeding positions 8b, 9b, but also when the yarn feeding position 9c of the yarn feeder 9 precedes the yarn feeding position 8c of the yarn feeder 8 within a certain allowable range L. The allowable range L is a range in which both the ground yarn 10 and the pile yarn 11 are not hooked on the pile yarn hook 13c, but are hooked on the ground yarn hook 13d, and both can be captured by the hook 12a. Within this allowable range L, either the yarn feeder 8, 9 of the ground yarn 10 or the pile yarn 11 may precede, or may be in the same phase.

[0026] In this embodiment, the carriers of the yarn feeders 8, 9 are self-propelled and can run independently of the carriage, so that it is easy to switch between the yarn feeder positions 8a, 9a for pile knitting and the yarn feeder positions 8b, 9b for plain knitting. The action of the sinker 13 for pile knitting and plain knitting is characterized by positions A and B in the figure. Position A is a stitch determination position where a new loop is formed by the needle loop hooked on the hook 12a of the knitting needle 12 retracted from the needle gap 3 by the stitch cam 28, and the sinker loop received by the tip of the sinker 13. Position B is a re-advance position where the sinker 13 retracts from the needle gap 3 to the sinker bed 7 side at position C after position A, and then advances again to the needle gap 3 side to push in the sinker loop. In the pile knitting flat knitting machine 1, at least when re-advancing at position B, the sinker 13 pushes the sinker loop below the needle gap 3, making it easier for the knocked-over old loop to move below the needle gap 3.

[0027] Figures 3 and 4 respectively show the state in which pile knitting and plain knitting are performed by the operation of the sinker 13 at positions A and B in Figure 2. As shown in Figure 3, at the stitch setting position A, in pile knitting, the ground yarn 10 and the pile yarn 11 are respectively hooked on the ground yarn hook 13d and the pile yarn hook 13c and sorted, and become the sinker loop of the new loop 40. As shown in Figure 4, at the stitch setting position A, in plain knitting, both are hooked on the ground yarn hook 13d and become the needle loop of the new loop 40, but are not hooked on the pile yarn hook 13c. The needle loop that was held by the hook 12a before the new loop 40 was formed becomes the old loop 41. When the hook 12a advances to the needle gap 3 by being driven by the needle raising cam 24 and the center cam 25 to receive the ground yarn 10 and pile yarn 11, the needle loop of the old loop 41 opens the latch 12b and moves to the needle stem side by relative movement with respect to the knitting needle 12, and is cleared from the hook 12a. When the stitch cam 28 retracts the knitting needle 12, the cleared old loop 41 advances relatively to the needle gap 3 side, and while closing the latch 12b, it climbs over the hook 12a and is knocked over to the needle gap 3 side.

[0028] As shown in Fig. 2, at position C between the stitching position A and the re-advancement position B, the sinker 13 temporarily retreats from the needle gap 3 to the sinker bed 7. At this time, the pile yarn 11 that was held by the pile yarn hook 13c in the pile knitting of Fig. 3 either leaves the pile yarn hook 13c and moves to the ground yarn hook 13d, or leaves the ground yarn hook 13d. When the sinker 13 starts to re-advance from position C, the pile yarn 11 that has moved to the ground yarn hook 13d is pushed up to position B while still being hooked. The pile yarn 11 that once left is also pierced by the re-advancement ground yarn hook 13d, becomes hooked on the ground yarn hook 13, and is pushed up to position B. By this pushing, the ground yarn 10 and the old loop 41 are pushed below the needle gap 3. The pile yarn 11 that was hooked on the ground yarn hook 13d comes off the tip of the sinker 13 to form a pile loop when the sinker 13 retracts after position B. In the plain stitch knitting shown in Fig. 4, both the ground yarn 10 and the pile yarn 11 come off the ground yarn hook 13d at position C and do not remain at the tip of the sinker 13 even when it re-advances to position B, resulting in a plain stitch stitch in which no pile loops are formed. As shown in Fig. 4, the sinker 13 of this embodiment has a push-in portion 13g near the tip that protrudes downward and can push the ground yarn 10 and pile yarn 11 on the advance / retract path toward the needle gap 3 when it advances to the needle gap 3.

[0029] FIG. 5 shows the push-in portion 13g provided on the sinker 13. For convenience of explanation, the direction of advancement into the tooth gap 3, which is inclined downward in FIG. 1, is changed in angle to become horizontal rightward in FIG. 4. The push-in portion 13g is provided at a position of a distance H from the tip of the ground yarn hooking claw 13d. The push-in portion 13g in this embodiment is in the shape of a step that protrudes downward in the figure while inclining by a height G, but it can also be in other shapes such as a vertical shape, a curved shape, or a hook shape. By providing the push-in portion 13g, when the sinker 13 re-advances into the tooth gap 3, the ground yarn 10 and pile yarn 11 on the advance / retract path can be pushed toward the tooth gap 3. The shape of the push-in portion 13g is selected so as not to interfere with pile knitting, and may be different depending on the ground yarn 10 and pile yarn 11 used.

[0030] In the pile knitting flat knitting machine 1 of this embodiment, the stitch stopper rod 6 is used on the needle gap 3 side of the needle bed 2, so the upper end of the stitch stopper rod 6 on the needle gap 3 side acts as the top tooth 6a, and the direction of the knitted fabric connected to the knocked-over old loop 41 is bent downward. Depending on the configuration of the needle bed 2, a wire that penetrates in the longitudinal direction may become the top tooth. As shown in FIG. 4(B), in plain knitting, both the ground yarn 10 and the pile yarn 11 are removed from the ground yarn hook 13d of the sinker 13, so if plain knitting continues for several courses, the needle loop of the knocked-over old loop 41 may not pass the top tooth 6a and may remain in front of the advancement direction of the hook 12a. When the hook 12a advances to the needle gap 3 and rises in the next knitting operation, the retained old loop 41 may be pushed up by the top of the hook 12a or captured again in the hook 12a, causing knitting defects. Even if the old loop 41 gets stuck, the push-in portion 13g can push it below the tooth gap 3 at the re-advance position B to eliminate the stuckness. To reliably push it downward into the tooth gap 3, the sinker 13 is pushed down so that the push-in portion 13g is at a position a depth D below the position of the top tooth 6a. Note that even when the sinker 13 moves back and forth not in a linear direction as in this embodiment but also in a swinging manner, and pile knitting is performed while sorting at the tip, if a push-in portion is provided, it is possible to eliminate the stuckness of the old loop during plain knitting.

[0031] FIG. 6 shows the appearance of a glove 50 knitted as a sample. The glove 50 is knitted using the same kind of yarn for the ground yarn 10 and pile yarn 11, and has finger pockets for the thumb 51, index finger 52, middle finger 53, ring finger 54, and little finger 55, as well as a palm 56 and a wrist 57. The thumb 51, index finger 52, and palm 56 are alternately knitted with pile knitting and plain stitch knitting for two courses each in the wale direction, forming an uneven striped pattern, which is expected to have a slip-resistant effect. Plain stitch knitting is knitted with both the ground yarn 10 and the pile yarn, so there is no crossover yarn of the pile 11. The middle finger 53, ring finger 54, little finger 55, and wrist 57 are all pile knitted, and rubber yarn is inserted into the wrist 57 using the rubber ridge cam 22 in FIG. 2. The back side of the glove 50 can be knitted entirely with pile knitting or plain stitch knitting. By using different yarns for the ground yarn 10 and the pile yarn 11, it is possible to diversify the appearance and functions of gloves and socks. By mixing plain stitch knitting with pile knitting, it is also possible to reduce the consumption of pile yarn 11.

[0032] In this embodiment, the yarn feeder 8 for the ground yarn 10 and the yarn feeder 9 for the pile yarn 11 are moved by a self-propelled carrier, so that switching between pile knitting and plain knitting due to differences in the yarn feeding position can be easily performed. This switching can be performed even in the middle of one course by stopping the carriage and the carrier once and changing the yarn feeding position. To mix pile knitting and plain knitting in the wale direction on a course-by-course basis, the yarn feeding position can be switched when the running direction of the carriage and the carrier is reversed at the end of the knitting width. The control unit of the pile knitting flat knitting machine 1 serves as a switching means for controlling the running of the carriage and the carrier to switch between pile knitting and plain knitting. Even in the entrainment type in which the carrier is entrained by the carriage, switching between pile knitting and plain knitting is possible by switching the entrainment position of the carriage. However, the carriage needs to have two positions for carrying the carrier, one for pile knitting and one for plain knitting, so four positions are required for the carriage to travel back and forth, and the carriage needs extra travel to switch, which reduces knitting efficiency.When using a carrying-type carrier, the control unit of the flat knitting machine, which controls the carriage travel and the switching of the carrier carrying, becomes the switching means.

[0033] As described above, the flat knitting machine 1 for pile knitting of this embodiment includes the knitting needle 12 which advances into the knitting gap 3 while ascending, and the sinker 13 which advances into the knitting gap 3 while descending. The sinker 13 has a ground yarn hook 13d and a pile yarn hook 13c at its tip. The knitting needle 12 catches the ground yarn 10, which is fed in advance above the knitting gap 3, and the pile yarn 11, which is fed in the following, with the hook 12a which exits from the knitting gap 3. In pile knitting, the ground yarn 10 and the pile yarn 11 are sorted at the tip of the sinker 13, while a sinker loop of the ground yarn 10 and a pile loop of the pile yarn 11 are formed, respectively. In knitting to form a pile loop, the yarn feeding position of the ground yarn 10 and the pile yarn 11 above the knitting gap is set so that the yarn feeder 8 of the ground yarn 10 advances and the yarn feeder 9 of the pile yarn 11 follows with a gap therebetween. In knitting that does not form pile loops, the yarn feeder 8 for the ground yarn 10 and the yarn feeder 9 for the pile yarn 11 are switched so that the yarn feeder 9 for the trailing pile yarn 11 during pile knitting is moved toward the yarn feeder 9 for the leading ground yarn 10, and is positioned within a range where it cannot be sorted by the tip of the sinker 13. In knitting that does not form pile loops, the ground yarn 10 and the pile yarn 11 are caught by the hook 12a of the knitting needle 12 to form a needle loop, and are hooked on the ground yarn hook claw 13d of the sinker 13 to form a sinker loop, making it possible to knit plain stitch without pile loops. [Explanation of symbols]

[0034] 1. Pile knitting flat knitting machine 2 Needle bed 3. Tooth gap 6 Stitch restraining rod 6a Tenba 8,9 Yarn feed port 10 Ground Thread 11 Pile yarn 12 Knitting Needles 12a Hook 13. Sinker 13c Pile yarn hook 13d hook for ground thread 20 Formation Cam 30 Sinker Cam 40 New Loop 41 Old Loop 50 Gloves

Claims

1. The knitting needles are arranged in parallel in the longitudinal direction of the needle bed, advance and retreat in a direction perpendicular to the longitudinal direction, and rise when they advance to the needle gap, and the sinkers advance and retreat to the needle gap, The sinker has a ground yarn hook and a pile yarn hook at its tip, In a flat knitting machine for pile knitting, a pile yarn is knitted while a ground yarn fed from a preceding yarn feeder above a yarn feeder and a pile yarn fed from a succeeding yarn feeder are sorted at the tip of a sinker, The position of the yarn feeder for the ground yarn and the pile yarn above the needle opening is In the pile knitting to form the pile loops, the yarn feeder for the ground yarn is placed in front and the yarn feeder for the pile yarn is placed behind with a gap between them. In knitting that does not form a pile loop, the yarn feeder of the trailing pile yarn during pile knitting is moved toward the yarn feeder of the leading ground yarn so that it is in a position where it cannot be sorted by the tip of the sinker. Each of the switches includes a switching means, In knitting that does not form pile loops, the ground yarn and pile yarn are caught by the hook of a knitting needle to form a needle loop, and both the ground yarn and pile yarn are hung on the ground yarn hook of a sinker to form a sinker loop, making it possible to knit plain stitch without pile loops. The pile knitting flat knitting machine is characterized by the above-mentioned.

2. The knitting needle and the sinker are driven to advance to and retreat from the needle gap by a drive mechanism mounted on a carriage that reciprocates along the longitudinal direction of the needle bed, the yarn feeder for feeding the ground yarn and the yarn feeder for feeding the pile yarn are provided on a self-propelled carrier that travels independently of a reciprocating carriage and can follow the carriage; 2. The pile knitting flat knitting machine according to claim 1.

3. The sinker has a push-in portion protruding downward near the tip on the tooth gap side and capable of pushing the ground yarn and the pile yarn on the advance / retract path into the tooth gap by advancing into the tooth gap.

3. The pile knitting flat knitting machine according to claim 1 or 2.

4. the sinker advances to the needle gap when determining the needle density, and then re-advances to the needle gap after once retracting from the needle gap, and at least when re-advancing, the pushing-in portion advances to a position below the needle gap below a top tooth position set on the needle bed.

4. The pile knitting flat knitting machine according to claim 3.

5. A sinker for use in a flat knitting machine for pile knitting, which has a lower ground yarn hook and an upper pile yarn hook at a tip that moves into and out of a knitting gap, and which is capable of separating ground yarn from pile yarn, A push-in portion protrudes downward from the tip of the ground yarn hook claw at a distance in the direction of retraction from the tooth gap, and is capable of pushing the ground yarn and pile yarn on the advance / retract path toward the tooth gap when advancing into the tooth gap. A sinker characterized by:

6. The knitting needle is raised and advances into the tooth gap, and a sinker is moved into and out of the tooth gap. The sinker has a ground yarn hook and a pile yarn hook at its tip, The ground yarn fed in advance above the needle gap and the pile yarn fed in behind are captured by the hook of the knitting needle retracting from the needle gap, The ground yarn and the pile yarn are sorted at the tip of the sinker, and a sinker loop of the ground yarn and a pile loop of the pile yarn are formed, respectively. In a pile knitting method using a flat knitting machine, The yarn feeding positions of the ground yarn and the pile yarn above the needle opening are In the pile knitting to form the pile loops, the yarn feeder for the ground yarn is placed in front and the yarn feeder for the pile yarn is placed behind with a gap between them. In knitting that does not form a pile loop, the yarn feeder of the trailing pile yarn during pile knitting is moved toward the yarn feeder of the leading ground yarn so that it is in a position where it cannot be sorted by the tip of the sinker. Switch between them, In knitting that does not form pile loops, the ground yarn and pile yarn are caught by the hook of a knitting needle to form a needle loop, and both the ground yarn and pile yarn are hung on the ground yarn hook of a sinker to form a sinker loop, making it possible to knit plain stitch without pile loops. A pile knitting method using a flat knitting machine.

Citation Information

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