Support surface deformation sheet
The deformable support surface sheet with a cell assembly and pressure adjustment mechanism addresses the challenge of adjusting to body shape and posture, ensuring stable support and easy adaptation to changing shapes.
Patent Information
- Application Number
- JP2021082763
- Authority / Receiving Office
- JP · JP
- Patent Type
- Patents
- Current Assignee / Owner
- Filing Date
- 2021-03-26
- Publication Date
- 2025-08-06
- Estimated Expiration
- 2041-03-26
AI Technical Summary
Existing support surfaces struggle to adjust to differences in body shape and build, seating position, and posture, leading to insufficient support and potential damage from slippage or pressure, and require time-consuming adjustments when the shape of the supported item changes.
A deformable support surface sheet with a cell assembly of aligned rod-shaped cells and an elastic cushion that balances applied force and elasticity, featuring a pressure adjustment mechanism with wires and levers to maintain the deformed shape and adjust pressure.
The sheet provides enhanced support by fitting the shape of the object, reducing damage from slippage or pressure over time, and allows easy attachment and detachment, maintaining the deformed shape through friction and pressure adjustment.
Smart Images

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Abstract
Description
[Technical Field]
[0001] The present invention relates to a deformable support surface sheet used to support an object in a vehicle such as a wheelchair, an automobile, an airplane, a ship, or a train, or in an office, a home, or a factory. [Background technology]
[0002] Various techniques have been proposed for adjusting the shape of the sheet to fit different shapes of the supported object. Patent Document 1 proposes a seat cushion body that obtains optimal cushioning properties by changing the degree of soft elastic body application and the length of cylindrical cells in accordance with body pressure distribution.
[0003] In addition, the technology described in Patent Document 1 is composed of a fiber mat having a plurality of cylindrical cells inside the cushion body, and a soft elastic material that is applied to the fiber mat so as to permeate each cylindrical cell and then hardened. It is proposed that the amount of soft elastic material applied can be changed according to the body pressure distribution, thereby widening the range of change in cushioning properties.
[0004] Furthermore, Non-Patent Document 1 proposes a protector tool case in which blocks of urethane can be removed to fit the shape of the stored items, thereby protecting the stored items. [Prior art documents] [Patent documents]
[0005] [Patent Document 1] Patent No. 3819527 [Non-Patent Document 1] MonotaRO RED BOOK vol.16 Autumn 2020 Logistics Storage Packaging Tape P344 Summary of the Invention [Problem to be solved by the invention]
[0006] However, the technology of Patent Document 1 has limitations in its ability to adjust to differences in body shape and build, and changes in seating position and posture, resulting in insufficient support, and there is room for improvement.
[0007] Furthermore, in Non-Patent Document 1, it was time-consuming to attach and remove the block-shaped urethane every time the shape of the stored item or the support surface changed, and there was also the issue that the size of the block-shaped urethane did not match the shape of the stored item, leaving gaps and resulting in insufficient support, leaving room for improvement.
[0008] In view of these issues, the present invention aims to provide a sheet whose support surface can be deformed to fit the shape of the object being supported, so as to reduce damage caused by slippage or pressure even when used for long periods of time, and which can easily hold the object, and which can also deform part of the support surface by applying an external force. [Means for solving the problem]
[0009] The support surface deforming sheet of the present invention comprises a cell assembly in which a plurality of rod-shaped cells are aligned and arranged so that adjacent cells are in contact with each other in the left-right and front-to-back directions, and an elastic cushion arranged in contact with one surface of the cell assembly, and is characterized in that when an object to be supported is pressed against at least a portion of the support surface formed by the other surface of the cell assembly, the rod-shaped cells in contact with the object to be supported are pressed to a position where the force applied to the support surface and the elasticity of the cushion are balanced, and the support surface is deformed.
[0010] The support surface deforming sheet of the present invention is characterized in that pressure is applied to the cell assembly from at least one of the left-right and front-to-back directions, and the position of the rod-shaped cells is maintained at any position in the up-down direction by the frictional force between the rod-shaped cells, thereby maintaining the shape of the deformed support surface.
[0011] The support surface deforming sheet of the present invention is characterized by including a pressure adjusting mechanism for adjusting the pressure.
[0012] The support surface deforming sheet of the present invention is characterized in that the pressure adjustment mechanism has a wire that passes through a plurality of rod-shaped cells that constitute the outer edge of the cell assembly among the rod-shaped cells, and a wire adjustment unit that can adjust the tension of the wire, and the pressure is adjusted by adjusting the tension of the wire with the wire adjustment unit.
[0013] The support surface deforming sheet of the present invention is characterized in that the pressure adjustment mechanism includes a pressure plate that is approximately the same length as one side of the outer edge of the cell assembly portion of the rod-shaped cells and is positioned opposite the one side; an outer frame portion to which both ends of the pressure plate are attached and that, together with the pressure plate, surrounds the entire outer edge of the cell assembly portion; and a pressure adjustment lever that can move the pressure plate forward and backward in a direction to abut against or move away from the one side, and the pressure adjustment lever moves the pressure plate forward and backward to adjust the force with which the pressure plate presses against the one side, thereby adjusting the pressure that the pressure plate and the outer frame apply to the outer edge of the cell assembly portion.
[0014] The support surface deforming sheet of the present invention is characterized in that the position in the vertical direction can be adjusted by applying an external force to the rod-shaped cells that constitute the deformed support surface.
[0015] The support surface-deforming sheet of the present invention is characterized in that the support surface is at least one of a flat surface, a surface with chamfered corners, and a curved surface.
[0016] The support surface deforming sheet of the present invention is characterized in that the end sides of the rod-like cells that make up the support surface are formed of a hard body, an elastic body, or a combination of an elastic body and a hard body. [Effects of the Invention]
[0017] To provide a sheet whose support surface can be deformed to fit the shape of an object to be supported so as to alleviate damage caused by slippage or pressure even when used for a long time, and which can easily hold the object, and further, can deform a part of the support surface by applying an external force. [Brief explanation of the drawings]
[0018] [Figure 1] 1 is a diagram showing an embodiment of a support surface deforming sheet according to the present invention; [Figure 2] FIG. 1 is a diagram showing the process of deformation of the support surface. [Figure 3] FIG. 10 is a diagram showing a state in which an external force is applied to a part of the support surface. [Figure 4] A diagram showing the process of applying an external force to a part of the support surface. [Figure 5] FIG. 1 is a plan view of a first embodiment of a support surface deforming sheet; [Figure 6] FIG. 10 is a side view showing a detailed structure of the pressure adjustment mechanism of the first embodiment. [Figure 7] FIG. 10 is a side view showing deformation of the support surface and a state in which an external force is applied to a part of the support surface. [Figure 8] FIG. 10 is a plan view of a second embodiment of the support surface deforming sheet; [Figure 9] FIG. 10 is a side view of the second embodiment. [Figure 10] FIG. 10 is a side view showing a deformed state of the support surface of the second embodiment; [Figure 11] FIG. 1 is a side view showing the shape of the end portion of a rod-shaped cell. [Figure 12] FIG. 1 is a side view showing the state of the end side of the rod-shaped cell. DETAILED DESCRIPTION OF THE INVENTION
[0019] 1 to 4 show an embodiment of a support surface-deforming sheet according to the present invention. In Fig. 1, the support surface-deforming sheet includes a cell assembly 2 in which a plurality of rod-shaped cells 1 are aligned so that adjacent cells are in contact with each other in the left-right and front-rear directions, and an elastic cushion 5 placed in contact with the underside 3 of the cell assembly 2.
[0020] In Figure 1, the support object 18 is pressed against at least a part of the support surface 14 formed by the upper surface 4 of the cell assembly portion 2, and the rod-shaped cells 1 in contact with the support object 18 are pressed in until the force applied to the support surface 14 and the elasticity of the cushion 5 are balanced, causing the support surface 14 to deform.
[0021] Figure 2 shows the state of the deformation process of the support surface. a shows the state before the support surface is deformed, b shows the state in which the support surface is deforming to fit the shape of the supported object, and c shows the state after the support surface is deformed.
[0022] In Figure 3, pressure is applied to the cell assembly 2 from at least one of the left-right and front-back directions, and the position of the rod-shaped cells 1 is maintained at any position in the up-down direction due to the frictional force between the rod-shaped cells 1, thereby maintaining the shape of the deformed support surface 14.
[0023] In FIG. 3, the position of the rod-shaped cells 1 constituting the deformed support surface 14 can be adjusted in the vertical direction by applying further external force.
[0024] Figure 4 shows the process of applying an external force to some rod-shaped cells on the support surface: a shows the state before adjusting the position of the rod-shaped cells, b shows the state during the adjustment of the position of the rod-shaped cells, and c shows the state after adjusting the position of the rod-shaped cells.
[0025] 5 and 6 show a first embodiment of the present invention. In Fig. 5, a pressure adjusting mechanism 7 is provided that adjusts the pressure applied to the cell assembly 2 from at least one of the left and right and front and rear directions.
[0026] In Figure 5, the pressure adjustment mechanism 7 has a wire 6 that passes through multiple rod-shaped cells 1 that make up the outer edge of the cell assembly 2, among the rod-shaped cells 1, and a wire adjustment unit 8 that can adjust the tension of the wire 6.The tension of the wire 6 can be adjusted with the wire adjustment unit 8 to adjust the pressure applied to the cell assembly 2.
[0027] In Figure 6, the pressure adjustment mechanism 7 is equipped with a wire adjustment support part 10 having a support plate 11 on the inside, and a compression coil spring 9 that is in contact with the upper surface of the support plate 11, and a wire adjustment part 8 is combined so as to cover the upper surface of the compression coil spring 9, and the wire adjustment part 8 slides up and down inside the wire adjustment support part 10.
[0028] In FIG. 6, the wire 6 is attached to the wire adjustment part 8 through a hole 13 drilled in the side of the wire adjustment support part 10 and a hole 12 drilled in the center of the support plate 11 . By sliding the wire adjustment part 8 up and down, the tension of the wire 6 is adjusted, and the pressure of the cell assembly part 2 is thereby adjusted.
[0029] In Figure 7, when the support object 18 is pressed against at least a part of the support surface 14 and the wire adjustment part 8 is pressed, the tension of the wire 6 decreases, the rod-shaped cells 1 in contact with the support object 18 are pressed to a position where the elasticity of the cushion 2 is balanced, and the support surface 14 is deformed.
[0030] In Figure 7, when the force pressing the wire adjustment part 8 is released, the tension of the wire 6 increases, pressure is applied to the cell assembly part 2, and the position of the rod-shaped cells 1 is maintained by the frictional force between the rod-shaped cells 1, thereby maintaining the shape of the deformed support surface 14.
[0031] In FIG. 7, by applying further external force to the rod-shaped cells 1 that constitute the deformed support surface 14, the position in the vertical direction can be adjusted.
[0032] 8 and 9 show a second embodiment of the present invention. In Fig. 8, a pressure adjusting mechanism 7 is provided that adjusts the pressure applied to the cell assembly 2 from at least one of the left and right and front and rear directions.
[0033] In Figure 8, the pressure adjustment mechanism 7 has a pressure plate 15 of the rod-shaped cells 1 that is approximately the same length as one side of the outer edge of the cell assembly 2 and is positioned opposite said side; an outer frame 16 to which both ends of the pressure plate 15 are attached and which, together with the pressure plate 15, surrounds the entire outer edge of the cell assembly 2; and a pressure adjustment lever 17 that can move the pressure plate 15 backward (contact) or forward (away) from one side.The pressure adjustment lever 17 moves the pressure plate 15 forward and backward, adjusting the force with which the pressure plate 15 presses against the one side, and thereby adjusting the pressure that the pressure plate 15 and outer frame 16 apply to the outer edge of the cell assembly 2.
[0034] In Figure 9, a cell assembly 2 is provided in which multiple rod-shaped cells 1 are aligned and arranged so that adjacent cells are in contact with each other in the left-right and front-back directions, and an elastic cushion 5 is arranged in contact with the underside 3 of the cell assembly 2.
[0035] In Figure 10, the support object 18 is pressed against at least a part of the support surface 14 formed by the upper surface 4 of the cell assembly portion 2, and the rod-shaped cells 1 in contact with the support object 18 are pressed in until the force applied to the support surface 14 is balanced with the elasticity of the cushion 5, causing the support surface 14 to deform.
[0036] In Figure 10, pressure is applied to the cell assembly 2 from at least one of the left-right and front-back directions, and the position of the rod-shaped cells 1 is maintained at any position in the up-down direction due to the frictional force between the rod-shaped cells 1, thereby maintaining the shape of the deformed support surface 14.
[0037] In Figure 10, after pressing a part of the support object 18 against the support surface 14, the pressure adjustment lever 17 is pulled up, causing the pressure plate 15 to move forward, and the rod-shaped cells 1 in contact with the support object are pressed down to a position where the elastic force of the cushion 5 is balanced, causing the support surface 14 to deform.
[0038] In FIG. 10, when the force pulling up the pressure adjustment lever 17 is released, the compression coil spring 9 expands, causing the pressure plate 15 to move backward, applying pressure to one side of the cell assembly 2 and maintaining the shape of the support surface 14.
[0039] In FIG. 10, by applying further external force to the rod-shaped cells 1 that constitute the deformed support surface 14, the position in the vertical direction can be adjusted.
[0040] In FIG. 11, the end side 19 of the rod-shaped cell 1 is at least one of a flat surface (a), a surface with chamfered corners (b), and a curved surface (c and d).
[0041] In FIG. 12, the end side 19 of the rod-shaped cell 1 is formed of a hard body, an elastic body, or a combination of an elastic body and a hard body. [Explanation of symbols]
[0042] 1. Rod-shaped cell 2 Cell assembly 3. Bottom surface of cell assembly 4. Top surface of cell assembly 5 cushions 6 wire 7 Pressure adjustment mechanism 8 Wire adjustment part 9 Compression coil spring 10 Wire adjustment support 11 Compression coil spring support plate 12 Support plate through hole 13 Side through hole 14 Support surface 15 Pressure plate 16 Outer frame 17 Pressure adjustment lever 18 Support Object 19 End side
Claims
1. a cell assembly portion in which a plurality of rod-shaped cells are aligned and arranged so that adjacent cells are in contact with each other in the left-right and front-rear directions; a resilient cushion disposed in contact with one surface of the cell assembly; pressing a support object against at least a part of a support surface formed by the other surface of the cell assembly; The rod-shaped cells in contact with the object to be supported are pressed in until the force applied to the support surface and the elasticity of the cushion are balanced, and the support surface is deformed. A support surface deforming sheet characterized in that pressure is applied to the cell assembly from at least one of the left-right and front-back directions, causing the central side surfaces of the adjacent rod-shaped cells to come into contact and receive the pressure, and the position of the rod-shaped cells is maintained at any position in the up-down direction due to the frictional force between the side surfaces of the rod-shaped cells, thereby maintaining the shape of the deformed support surface.
2. The support surface deforming sheet according to claim 1, characterized in that the vertical position of at least one rod-shaped cell can be adjusted by applying further external force to the rod-shaped cells that constitute the deformed support surface.
3. 3. The deformable support surface sheet according to claim 1, further comprising a pressure adjusting mechanism for adjusting the pressure.
4. the pressure adjustment mechanism includes a wire passing through a plurality of rod-shaped cells that constitute an outer edge of the cell assembly among the rod-shaped cells, and a wire adjustment unit that can adjust the tension of the wire; The deformable support surface sheet according to claim 3, wherein the pressure is adjusted by adjusting the tension of the wires at the wire adjusting portion.
5. the pressure adjustment mechanism includes a pressure plate having substantially the same length as one side of an outer edge of the cell assembly of the rod-shaped cells and disposed opposite the one side; an outer frame to which both ends of the pressure plate are attached and which, together with the pressure plate, surrounds the entire periphery of the outer edge of the cell assembly; and a pressure adjustment lever capable of moving the pressure plate back and forth in a direction to contact or move away from the one side; The support surface deforming sheet according to claim 3, characterized in that the pressure adjustment lever moves the pressure plate back and forth to adjust the force with which the pressure plate presses the one side, thereby adjusting the pressure applied by the pressure plate and the outer frame portion to the outer edge of the cell assembly portion.
6. The support surface deforming sheet according to claim 1, claim 2, claim 3, claim 4 or claim 5, characterized in that the end sides of the rod-shaped cells that make up the support surface are at least one of a flat surface, a surface with chamfered corners, or a curved surface, and are formed from a hard body, an elastic body, or a combination of an elastic body and a hard body.
Citation Information
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