Image forming device
The image forming device addresses paper wrinkling and transport issues by dynamically adjusting fixing unit rollers based on paper type, ensuring stable transport across varying paper thicknesses without additional heating, thus improving efficiency and reducing warm-up times.
Patent Information
- Application Number
- JP2021195868
- Authority / Receiving Office
- JP · JP
- Patent Type
- Patents
- Current Assignee / Owner
- Filing Date
- 2021-12-02
- Publication Date
- 2025-10-15
- Estimated Expiration
- 2041-12-02
AI Technical Summary
Existing image forming devices face issues with paper wrinkling and uneven fixing during paper transport modes, particularly when transitioning between different paper types, and require additional heating mechanisms that prolong warm-up times.
The device employs a control unit to dynamically adjust the pressure contact state of the fixing unit's rollers based on paper type, using a combination of torque, speed, and pressure force adjustments to maintain stable paper transport without requiring a heat source.
This approach reduces paper wrinkling and ensures stable transport of thin to thick papers without the need for a heat source, enhancing operational efficiency and reducing warm-up times.
Smart Images

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Abstract
Description
[Technical Field]
[0001] The present invention relates to an image forming apparatus. [Background technology]
[0002] Conventionally, in image forming devices that form images on continuous paper, when transporting paper other than during image formation, the upper and lower pressure rollers of the fixing unit are switched from a pressed state to a separated state, and the paper is transported using transport rollers other than those of the fixing unit. For example, Patent Document 1 describes that when a printing operation is interrupted, the upper and lower pressure rollers of the fixing unit are separated and the sheet is conveyed by conveyance rollers other than those of the fixing unit.
[0003] Also known is an image forming apparatus that has a paper transport mode for transporting the seam of the paper downstream of the image forming unit in the paper transport direction when, for example, the roll of continuous paper is replaced with another roll. In the paper transport mode, when wrinkled paper or paper connected with tape passes through the fixing nip, wrinkle marks are left on the surface of the lower pressure roller of the fixing unit. Fixing an unfixed image in this state causes uneven fixing and results in a defective image. Therefore, the upper and lower pressure rollers of the fixing unit are separated and the paper is transported using a transport roller other than the fixing unit. [Prior art documents] [Patent documents]
[0004] [Patent Document 1] Japanese Patent Application Publication No. 2019-104174 Summary of the Invention [Problem to be solved by the invention]
[0005] To prevent paper slack downstream of the fixing unit in the paper transport direction, a transport roller is disposed downstream of the fixing unit in the paper transport direction. In paper transport mode, this transport roller is generally used to transport paper. Because tension must be maintained between the fixing unit and this transport roller, the paper transport speed of this transport roller must be equal to or greater than the paper transport speed of the fixing unit. Therefore, the paper transport force of this transport roller is set lower than the paper transport force of the fixing unit. However, when transporting stiff cardboard, a force is required to bend the paper at the roller winding section of the paper path (e.g., the area surrounded by the dashed line in Figure 1), etc., which increases the paper transport force required by the transport roller. Therefore, the paper cannot be transported using a transport roller with low paper transport force.
[0006] Since it is possible to repair wrinkles that occur in the lower pressure roller by heating the lower pressure roller, if the lower pressure roller is configured with a heat source, the upper and lower pressure rollers can be kept in a pressed state in paper transport mode, but this requires the installation of a heater in the lower pressure roller and electricity. Also, when the lower pressure roller is configured with a heat source, it takes time for the surface to heat up, which causes the problem of a long warm-up time.
[0007] An object of the present invention is to provide an image forming apparatus that, in a paper transport mode, is less likely to cause wrinkles in the rotating members that form the nip in the fixing unit, and that can transport paper stably from thin to thick paper. [Means for solving the problem]
[0008] In order to solve the above problems, the image forming apparatus of the present invention comprises: an image forming unit that forms an image on the continuous paper; a fixing unit including a pair of rotating members that can be pressed into and separated from each other, and that fixes an image formed on the continuous paper by the image forming unit by sandwiching and conveying the image between the rotating members; a conveying member different from the rotating member; An image forming apparatus comprising: a paper transport mode in which the continuous paper is transported by at least the transport member without forming an image by the image forming unit; a control unit that determines whether the rotating member of the fixing unit is in a pressed state or a separated state based on a predetermined criterion in the paper transport mode, and transports the continuous paper with the rotating member in a pressed state or a separated state based on the determination; Equipped with 、 The control unit determines whether to place the rotating member of the fixing unit in a pressure contact state or a separated state based on whether the paper information of the continuous paper is predetermined paper information. The image forming apparatus of the present invention further comprises: an image forming unit that forms an image on the continuous paper; a fixing unit including a pair of rotating members that can be pressed into and separated from each other, and that fixes an image formed on the continuous paper by the image forming unit by sandwiching and conveying the image between the rotating members; a conveying member different from the rotating member; An image forming apparatus comprising: a paper transport mode in which the continuous paper is transported by at least the transport member without forming an image by the image forming unit; a control unit that determines whether the rotating member of the fixing unit is in a pressed state or a separated state based on a predetermined criterion in the paper transport mode, and transports the continuous paper with the rotating member in a pressed state or a separated state based on the determination; Equipped with In the paper transport mode, the control unit acquires the drive torque of the drive unit that drives the transport member to transport the continuous paper with the rotating member separated, and determines whether to place the rotating member of the fixing unit in a pressed state or a separated state based on a comparison between the acquired drive torque and a predetermined threshold value. The image forming apparatus of the present invention further comprises: an image forming unit that forms an image on the continuous paper; a fixing unit including a pair of rotating members that can be pressed into and separated from each other, and that fixes an image formed on the continuous paper by the image forming unit by sandwiching and conveying the image between the rotating members; a conveying member different from the rotating member; An image forming apparatus comprising: a paper transport mode in which the continuous paper is transported by at least the transport member without forming an image by the image forming unit; a control unit that, in the paper transport mode, determines whether the rotating member of the fixing unit is in a pressed state or a separated state based on a predetermined criterion, and transports the continuous paper with the rotating member in a pressed state or a separated state based on the determination; a detection unit for detecting the paper speed of the continuous paper; Equipped with In the paper transport mode, the control unit transports the continuous paper using the transport member while the rotating member is separated, acquires the paper speed of the continuous paper from the detection unit, and determines whether to place the rotating member of the fixing unit in a pressed state or a separated state based on a comparison between the acquired paper speed and a predetermined threshold value. The image forming apparatus of the present invention further comprises: an image forming unit that forms an image on the continuous paper; a fixing unit including a pair of rotating members that can be pressed into and separated from each other, and that fixes an image formed on the continuous paper by the image forming unit by sandwiching and conveying the image between the rotating members; a conveying member different from the rotating member; An image forming apparatus comprising: a paper transport mode in which the continuous paper is transported by at least the transport member without forming an image by the image forming unit; a control unit that, in the paper transport mode, determines whether the rotating member of the fixing unit is in a pressed state or a separated state based on a predetermined criterion, and transports the continuous paper with the rotating member in a pressed state or a separated state based on the determination; a pressure contact force adjusting unit that adjusts the pressure contact force of the rotary member of the fixing unit, In the paper transport mode, when the continuous paper is transported with the rotary member of the fixing unit in pressure contact, the control unit causes the pressure contact force adjustment unit to adjust the pressure contact force of the rotary member. The image forming apparatus of the present invention further comprises: an image forming unit that forms an image on the continuous paper; a fixing unit including a pair of rotating members that can be pressed into and separated from each other, and that fixes an image formed on the continuous paper by the image forming unit by sandwiching and conveying the image between the rotating members; a conveying member different from the rotating member; An image forming apparatus comprising: The operation modes include a paper transport mode in which the continuous paper is transported by at least the transport member without forming an image by the image forming unit, and an image formation mode in which an image is formed on the continuous paper by the image forming unit, and the continuous paper on which the image has been formed is nipped and transported by the rotating member, and the image is fixed to the continuous paper, The control unit controls the pressure contact force of the rotating member in the paper transport mode to be weaker than the pressure contact force of the rotating member in the image forming mode. [Effects of the Invention]
[0009] According to the present invention, it is possible to provide an image forming apparatus that is less likely to cause wrinkles in the fixing unit in the paper transport mode and can transport paper stably from thin to thick paper. [Brief explanation of the drawings]
[0010] [Figure 1] FIG. 1 is a diagram illustrating a schematic configuration of an image forming apparatus. [Figure 2] FIG. 2 is a block diagram showing a main functional configuration of the image forming apparatus. [Figure 3] FIG. 4 is a diagram schematically illustrating the state of a fixing unit in an image forming mode. [Figure 4] 10A and 10B are diagrams illustrating the state of the fixing unit when it is determined to be in the separated state in the paper transport mode. [Figure 5] 10A and 10B are diagrams illustrating the state of the fixing unit when it is determined to be in a pressure contact state in the paper transport mode. [Figure 6] 3 is a flowchart showing the flow of a paper transport mode process A executed by the control unit in FIG. 2. [Figure 7] 10 is a flowchart showing the flow of a paper transport mode process B executed by the control unit in FIG. 2. [Figure 8] 10A and 10B are diagrams illustrating the adjustment of the pressure contact force of the fixing unit. [Figure 9] 3 is a flowchart showing a flow of a contact pressure adjustment process A executed by the control unit of FIG. 2. [Figure 10] FIG. 3 illustrates an example of a paper speed detection unit. [Figure 11]10 is a flowchart showing the flow of a paper transport mode process C executed by the control unit in FIG. 2. [Figure 12] 3 is a flowchart showing a flow of a contact pressure adjustment process B executed by the control unit of FIG. 2. DETAILED DESCRIPTION OF THE INVENTION
[0011] The present embodiment will be described in detail below with reference to the drawings, but the scope of the invention is not limited to the illustrated examples.
[0012] First Embodiment [Configuration of image forming apparatus 100] Fig. 1 is a diagram showing an example of the overall configuration of an image forming apparatus 100 according to the first embodiment, seen from the front. Fig. 2 is a diagram showing the main parts of a control system of the image forming apparatus 100. The image forming apparatus 100 is a device that forms an image on, for example, a roll of continuous paper P.
[0013] As shown in Fig. 1, image forming apparatus 100 is configured by connecting, from the upstream side along the transport direction (paper transport direction) of continuous paper P, a paper feeder 1, a main body 2, and a winding device 3. Note that Fig. 1 shows a case where paper feeder 1 and winding device 3 are configured separately from main body 2, but they may also be configured integrally.
[0014] The paper feeder 1 is a device that feeds continuous paper P to the main body 2. Driven by a motor (not shown), the paper feeder 1 feeds the continuous paper P wound around a support shaft X to downstream devices. The operation of the motor of the paper feeder 1 is controlled by a control unit (not shown).
[0015] The main body 2 forms an image on the continuous paper P fed from the paper feeder 1 by an intermediate transfer method using electrophotographic process technology. As shown in FIG. 2, the main body 2 includes a control unit 10, a storage unit 20, an operation display unit 30, an image forming unit 40, a paper conveying unit 50, a fixing unit 60, a communication unit 70, and the like.
[0016] The control unit 10 includes a CPU (Central Processing Unit) 10a, a ROM (Read Only Memory) 10b, a RAM (Random Access Memory) 10c, etc. The CPU 10a reads a program corresponding to the processing content from the ROM 10b, loads it into the RAM 10c, and works with the loaded program to centrally control the operations of each part of the main body 2, the paper feeder 1, the winder 3, etc.
[0017] The storage unit 20 is configured, for example, with a non-volatile semiconductor memory (so-called flash memory), a hard disk drive, etc. The storage unit 20 stores input document data, various setting information, image data, etc. The setting information includes paper information (paper type, basis weight, etc.) of the loaded continuous paper P. Note that this data, etc. may also be stored in the RAM 10c of the control unit 10.
[0018] The storage unit 20 also stores a pressure contact / separation determination table 21. The pressure contact / separation determination table 21 is a table that stores a flag representing "pressure contact" in association with paper information for paper that cannot be transported with the upper pressure roller 63 and lower pressure roller 65 of the fixing unit 60 separated in the paper transport mode, and a flag representing "separation" in association with paper information for paper that can be transported with the upper pressure roller 63 and lower pressure roller 65 of the fixing unit 60 separated in the paper transport mode. For example, "pressure contact" is associated with paper information for thick paper or paper with a high basis weight, and "separation" is associated with paper information for thin paper or paper with a low basis weight. In addition, the pressure contact / separation determination table 21 is not limited to the above, and may store a list of paper information for paper that cannot be transported when the upper pressure roller 63 and lower pressure roller 65 of the fixing unit 60 are separated in paper transport mode, or may store a list of paper information for paper that can be transported when the upper pressure roller 63 and lower pressure roller 65 of the fixing unit 60 are separated in paper transport mode.
[0019] The operation display unit 30 is configured, for example, by a liquid crystal display (LCD) with a touch panel, and functions as a display unit 31 and an operation unit 32. The display unit 31 displays various operation screens, image states, operation statuses of various functions, etc. in accordance with a display control signal input from the control unit 10. The operation unit 32 includes various operation keys such as a numeric keypad, a start key, a paper transport key, and a stop key, and receives various input operations from the user and outputs operation signals to the control unit 10.
[0020] The image forming unit 40 forms (prints) an image by forming toner images of each color, Y (yellow), M (magenta), C (cyan), and K (black), on the photosensitive drums 41Y, 41M, 41C, and 41K based on image data input from an external device (such as a personal computer) via the communication unit 70, and then sequentially transferring the images to the intermediate transfer belt 42 to superimpose the four color toner images, and then performing a second transfer onto the continuous paper P fed from the paper feeder 1 by the transfer roller 43.
[0021] The paper transport section 50 has a paper passage path 52 equipped with transport rollers (transport members) 53 and 54, and the like. The paper transport unit 50 transports the continuous paper P transported from the paper feeder 1 to the main body 2 under the control of the control unit 10 to the image forming unit 40, and transports the continuous paper P on which a toner image has been formed in the image forming unit 40 to the fixing unit 60. Then, the continuous paper P on which the toner image has been fixed in the fixing unit 60 is transported to the winding device 3.
[0022] In this embodiment, a pair of transport rollers 53 are provided on the paper path 52 upstream of the fixing unit 60 in the paper transport direction and downstream of the paper feeder 1 in the paper transport direction. In addition, a pair of transport rollers 54 are provided downstream of the fixing unit 60 in the paper transport direction and upstream of the winding device 3 in the paper transport direction. Note that a configuration in which only one of the transport rollers 53, 54 is provided may also be provided. The transport rollers 53, 54 are each rotated by a motor (such as motor 55 shown in FIG. 3). The transport roller 54 has a smaller paper transport force than the upper pressure roller 63 and lower pressure roller 65 of the fixing unit 60 in order to maintain tension on the continuous paper P between the fixing unit 60 and the transport roller 54.
[0023] The fixing unit 60 fixes the toner image to the continuous paper P by applying heat and pressure to the continuous paper P on which the toner image has been formed in a fixing nip. The fixing unit 60 includes a heating roller 61, a heat source 62 that heats the heating roller 61, an upper pressure roller 63, an endless fixing belt 64 that is stretched between the heating roller 61 and the upper pressure roller 63, and a lower pressure roller 65. The upper pressure roller 63 is configured to be rotatable by driving a motor (not shown). The heating roller 61 and the fixing belt 64 rotate following the rotation of the upper pressure roller 63. The lower pressure roller 65 is configured to be rotatable by driving a motor 66 (see FIG. 3, etc.).
[0024] The lower pressure roller 65 is configured to be movable, and by moving the lower pressure roller 65 using a pressure contact / separation mechanism 67, the upper pressure roller 63 and the lower pressure roller 65 can be brought into pressure contact with and separated from each other via the fixing belt 64 (see FIG. 8). The upper pressure roller 63 and the lower pressure roller 65 are brought into pressure contact with each other via the fixing belt 64, forming a fixing nip that sandwiches and transports the continuous paper P. The continuous paper P is heated and pressurized as it passes through the fixing nip between the fixing belt 64, which is heated by the heat source 62, and the lower pressure roller 65, and the toner image is fixed. The upper pressure roller 63 and the lower pressure roller 65 constitute a pair of rotating members of the present invention.
[0025] The communication unit 70 is configured by a communication control card such as a LAN (Local Area Network) card, and transmits and receives various data to and from an external device (such as a personal computer) connected to a communication network such as a LAN or WAN (Wide Area Network).
[0026] The winding device 3 is a device that winds up the continuous paper P that has been transported from the main body 2. Driven by a motor (not shown), the winding device 3 winds up the continuous paper P that has been transported from the main body 2 onto a support shaft Y. The winding operation of the winding device 3 is controlled by a control unit (not shown).
[0027] [Operation of Image Forming Apparatus 100] Next, the operation of image forming apparatus 100 will be described. The image forming apparatus 100 has an image forming mode and a paper transport mode as operation modes. The image formation mode is a mode in which an image is formed on the continuous paper P by the image forming unit 40, and the continuous paper P on which the image has been formed is sandwiched and transported by the fixing unit 60 to fix the image to the continuous paper P. In the image formation mode, as shown in FIG. 3 , the upper pressure roller 63 and the lower pressure roller 65 of the fixing unit 60 are pressed against each other, and the continuous paper P is transported by the fixing unit 60 and the paper transport unit 50.
[0028] The paper transport mode is a mode in which the continuous paper P is transported using at least the paper transport unit 50 without forming an image using the image forming unit 40. When the continuous paper P is replaced or when the continuous paper P being used is cut to replace a component of the image forming device 100, the paper is spliced together before image formation. However, the seam must be transported downstream of the image forming unit 40 in the paper transport direction to prevent an image from being formed at the seam. In such a case, for example, the paper transport mode is a mode in which the continuous paper P is sent downstream of the image forming unit 40 in the paper transport direction. When the paper transport key on the operation unit 32 is pressed while image formation is not being performed, the control unit 10 transitions the operating mode to the paper transport mode and transports the continuous paper P at a predetermined speed using at least the paper transport unit 50 (in this embodiment, the transport roller 54 of the paper transport unit 50). When the stop key on the operation unit 32 is pressed, the control unit 10 stops paper transport and ends the paper transport mode. In the embodiment of the present invention, the paper transport mode is described as being terminated by pressing the stop button on the operation unit 32, but this is not limited to this, and for example, the mode may be terminated automatically after the continuous paper P has been transported a predetermined distance.
[0029] Here, in the paper transport mode, when the upper pressure roller 63 and lower pressure roller 65 of the fixing unit 60 are pressed together to transport the continuous paper P, wrinkles that occur in the continuous paper P due to unevenness in the joints of the paper or meandering may leave wrinkle marks on the lower pressure roller 65, and when fixing of an unfixed image is performed in this state in the image formation mode, uneven fixing occurs, resulting in a defective image. Therefore, in the past, when the lower pressure roller 65 did not have a heat source, the upper pressure roller 63 and lower pressure roller 65 of the fixing unit 60 were separated in the paper transport mode, and the paper was transported by transport rollers 54 and the like on the paper path 52 other than the fixing unit 60, as shown in FIG.
[0030] However, if the continuous paper P is stiff paper such as cardboard, a large paper transport force is required to bend the paper at the roller winding portion of the paper path 52 (for example, the portion surrounded by the dashed line in FIG. 1 ), etc., and therefore, if the paper transport force [N] of the transport roller 54 is low, the continuous paper P may not be transported at the specified speed. For example, because tension must be maintained between the fixing unit 60 and the transport roller 54 downstream thereof, the paper transport force of the transport roller 54 is set lower than the paper transport force of the fixing unit 60 in order to make the paper transport speed of the transport roller 54 equal to or higher than the paper transport speed of the fixing unit 60. Therefore, in paper transport mode, if the transport roller 54 transports paper with the fixing unit 60 spaced apart, the continuous paper P may not be transported at the specified speed depending on its type and basis weight.
[0031] Therefore, in the paper transport mode, the control unit 10 of the image forming apparatus 100 determines, based on predetermined criteria, whether the upper pressure roller 63 and the lower pressure roller 65 of the fixing unit 60 should be in a pressed-together state or a separated state, as shown in FIG. 4, and based on that determination, controls the continuous paper P to be transported with the upper pressure roller 63 and the lower pressure roller 65 of the fixing unit 60 in a pressed-together state or a separated state. Specifically, in this embodiment, when "separated" is associated with the paper information of the continuous paper P in the pressure contact / separation determination table 21, that is, when the continuous paper P can be transported by the transport roller 54 in the paper transport mode, the upper pressure roller 63 and the lower pressure roller 65 of the fixing unit 60 are determined to be in a separated state, and the continuous paper P is transported in the separated state. When "pressure contact" is associated with the paper information of the continuous paper P in the pressure contact / separation determination table 21, that is, when the continuous paper P cannot be transported by the transport roller 54 in the paper transport mode, the upper pressure roller 63 and the lower pressure roller 65 of the fixing unit 60 are determined to be in a pressure contact state, and the paper transport force of the fixing unit 60 is applied to transport the continuous paper P.
[0032] 6 is a flowchart showing the flow of the paper transport mode process A executed by the control unit 10. The paper transport mode process A is executed by the CPU 10a of the control unit 10 in cooperation with a program stored in the ROM 10b when the paper transport key on the operation unit 32 is pressed to instruct a transition to the paper transport mode. In the following description, pressing (separating) the upper pressure roller 63 and the lower pressure roller 65 of the fixing unit 60 together is referred to as pressing (separating) the fixing unit 60. In addition, in the paper transport mode, the fixing unit 60 will be described as being separated in advance.
[0033] First, the control unit 10 acquires paper information about the continuous paper P from the storage unit 20 (step S1).
[0034] Next, the control unit 10 determines whether the fixing unit 60 is in the pressure contact state or the separated state based on the paper information of the continuous paper P (step S2). Specifically, if the paper information of the continuous paper P is paper information that is associated with "pressed" in the pressure contact / separation determination table 21, it is determined that the fixing unit 60 is in a pressed state, and if the paper information is other than that (associated with "separated"), it is determined that the fixing unit is in a separated state.
[0035] If it is determined that the fixing unit 60 should be in a pressure contact state (step S3; YES), the control unit 10 causes the fixing unit 60 to be in pressure contact with the pressure contact / separation mechanism 67 (step S4), and the process proceeds to step S5. Here, the control unit 10 controls the pressure contact / separation mechanism 67 so that the pressure contact force between the upper pressure roller 63 and the lower pressure roller 65 in the paper transport mode is weaker than the pressure contact force between the upper pressure roller 63 and the lower pressure roller 65 in the image formation mode. This is to prevent damage to the lower pressure roller 65, such as the occurrence of wrinkles. On the other hand, when it is determined that the fixing unit 60 is in the separated state (step S3; NO), the control unit 10 proceeds to step S5.
[0036] In step S5, the control unit 10 controls various motors to transport the continuous paper P (step S5). When the fixing unit 60 is pressed against the paper, the transport roller 54 and the rollers of the fixing unit 60 are rotated to transport the continuous paper P. When the fixing unit 60 is separated from the paper, the transport roller 54 is rotated to transport the continuous paper P.
[0037] When the stop button of the operation unit 32 is pressed to instruct the end of the paper transport mode (step S6; YES), the control unit 10 ends the paper transport mode process A.
[0038] In the paper transport mode process A, if the continuous paper P is thin paper that is prone to wrinkling, it can be transported using only the transport roller 54, which has a low paper transport force, and the fixing unit 60 is transported with the paper separated, preventing wrinkles from remaining on the lower pressure roller 65. Also, if the continuous paper P is thick paper, a large paper transport force is required, so the fixing unit 60 is transported with pressure in contact with the paper. However, thick paper is less likely to wrinkle, and the pressure of the fixing unit 60 is only that required for paper transport, so damage to the lower pressure roller 65 is less likely to occur. Therefore, in the paper transport mode, even if there is no heat source for the lower pressure roller 65, wrinkles are less likely to occur on the lower pressure roller 65, and stable paper transport is possible for both thin and thick paper.
[0039] <Second embodiment> Next, a second embodiment of the present invention will be described. In the first embodiment, an example was explained in which whether the fixing unit 60 is in a pressed state or a separated state in the paper transport mode is determined based on the paper information of the continuous paper P. In the second embodiment, however, after the paper transport mode is started, the driving torque (information) of the motor 55 that drives the transport roller 54 is acquired, and based on a comparison between the acquired driving torque and a predetermined threshold value, it is determined whether the fixing unit 60 is in a pressed state or a separated state in the paper transport mode.
[0040] The configuration of the second embodiment is similar to that explained in the first embodiment, so the explanation will be used to explain the operation of the second embodiment.
[0041] 7 is a flowchart showing the flow of the paper transport mode process B executed by the control unit 10. The paper transport mode process B is executed by the CPU 10a of the control unit 10 in cooperation with a program stored in the ROM 10b when the paper transport key on the operation unit 32 is pressed to instruct a transition to the paper transport mode.
[0042] First, the control unit 10 rotates the transport roller 54 by the motor 55, and starts transporting the continuous paper P in a state where the fixing unit 60 is separated (step S11).
[0043] Next, the control unit 10 acquires (information on) the driving torque of the motor 55 (step S12). Here, in order to rotate the transport roller 54 at a predetermined speed, the control unit 10 controls the duty ratio or amount of current applied to the motor 55. For example, if the continuous paper P is thick paper, a greater force (driving torque) must be applied to the transport roller 54 to rotate the transport roller 54 at a predetermined speed compared to when the continuous paper P is thin paper. Therefore, when the continuous paper P is thick paper, the control unit 10 controls the duty ratio and amount of current (current value) applied to the motor 55 so that they are greater than when the continuous paper P is thin paper. The duty ratio and amount of current applied to the motor 55 correspond to the driving torque of the motor 55, and the greater the duty ratio and amount of current, the greater the driving torque of the motor 55. Therefore, in this embodiment, the control unit 10 acquires information on the duty ratio or amount of current applied to the motor 55 as (information on) the driving torque of the motor 55. Note that the motor 55 may be configured to include a driving torque detector for detecting the driving torque, and the driving torque of the motor 55 may be acquired from the driving torque detector.
[0044] Next, the control unit 10 determines whether the acquired driving torque is equal to or greater than a predetermined threshold value (step S13). Here, the predetermined threshold is a limit value that cannot be set above, for example, because if the drive torque becomes larger than this value, it may lead to damage to the motor 55. In other words, if the acquired drive torque is equal to or greater than the predetermined threshold, it can be determined that the continuous paper P cannot be transported at a predetermined speed by the transport roller 54 alone (it is impossible to transport the continuous paper P when the fixing unit 60 is separated). The predetermined threshold is a value determined experimentally.
[0045] If the controller 10 determines that the acquired drive torque is equal to or greater than a predetermined threshold (step S13; equal to or greater than the predetermined threshold), it determines to place the fixing unit 60 in a pressure-contact state. Based on this determination, the controller 10 causes the fixing unit 60 to be pressed by the pressure contact / separation mechanism 67 and rotates the rollers of the fixing unit 60 (step S14), and then proceeds to step S15. That is, the controller 10 transports the continuous paper P using the fixing unit 60 together with the transport roller 54. Note that the rollers of the fixing unit 60 may be rotated in advance. Here, the controller 10 controls the pressure contact / separation mechanism 67 so that the pressure contact force between the upper pressure roller 63 and the lower pressure roller 65 in the paper transport mode is weaker than the pressure contact force between the upper pressure roller 63 and the lower pressure roller 65 in the image formation mode. This is to prevent damage, such as wrinkles, to the lower pressure roller 65.
[0046] On the other hand, if it is determined that the acquired driving torque is less than the predetermined threshold (step S13; less than the predetermined threshold), the control unit 10 proceeds to step S15. That is, the control unit 10 continues to transport the continuous paper P using only the transport roller 54 while separating the fixing unit 60.
[0047] In step S15, the control unit 10 determines whether or not the stop key of the operation unit 32 has been pressed to instruct the end of the paper transport mode (step S15). When it is determined that the end of the paper transport mode has not been instructed (step S15; NO), the control unit 10 continues transport until the end of the paper transport mode is instructed. When it is determined that an instruction to end the paper transport mode has been issued (step S15; YES), the control unit 10 ends the paper transport mode process B.
[0048] In the paper transport mode process B, when the drive torque of the motor 55 for rotating the transport roller 54 is below a predetermined threshold, the transport roller 54 alone is sufficient to transport the continuous paper P, and the continuous paper P is transported with the fixing unit 60 separated. This prevents wrinkles from forming on the lower pressure roller 65 in the paper transport mode. Furthermore, when the drive torque of the motor 55 is above a predetermined threshold, the transport roller 54 alone cannot transport the continuous paper P sufficiently, and the fixing unit 60 is pressed against the continuous paper P. However, thick paper, which requires a large drive torque for transport, is less likely to wrinkle, and the fixing unit 60 only needs to exert a pressure force required for paper transport, reducing damage to the lower pressure roller 65. Therefore, in the paper transport mode, even without a heat source for the lower pressure roller, wrinkles are less likely to form on the fixing unit 60, and stable paper transport is possible for a wide range of paper sizes, from thin to thick.
[0049] Here, when the fixing unit 60 is pressed in the paper transport mode process B, the pressure of the fixing unit 60 may be adjusted according to the value of the driving torque of the motor 55 in the paper transport mode. 8, the pressure contact / separation mechanism 67 is configured to not only be able to switch between pressure contact and separation using an eccentric cam 671, but also to function as a pressure contact force adjustment unit that can adjust the pressure contact force of the fixing unit 60. When the fixing unit 60 is brought into pressure contact in the paper transport mode process B, the control unit 10 executes the pressure contact force adjustment process A shown in FIG. 9, and adjusts the pressure contact force of the fixing unit 60 by the pressure contact / separation mechanism 67 according to the value of the drive torque in the paper transport mode. The pressure contact / separation mechanism 67 (pressure contact force adjustment unit) may be configured by a solenoid.
[0050] The contact pressure adjustment process A will be described below with reference to FIG. In the pressure contact force adjustment process A, the control unit 10 acquires (information on) the driving torque of the motor 55 for rotating the conveying roller 54 (step S21), and determines whether the acquired driving torque is less than a predetermined threshold, equal to the predetermined threshold, or exceeds the predetermined threshold (step S22). The predetermined threshold value used in step S22 is the same as the predetermined threshold value used in the determination in step S13 of FIG.
[0051] If it is determined that the acquired driving torque information is less than a predetermined threshold (step S22; less than the predetermined threshold), the control unit 10 reduces the pressure contact force of the fixing unit 60 by a predetermined value using the pressure contact / separation mechanism 67 (step S23) and proceeds to step S25. When it is determined that the acquired driving torque information is equal to the predetermined threshold value (step S22; same as the predetermined threshold value), the control unit 10 proceeds to step S25. If it is determined that the acquired driving torque information is greater than a predetermined threshold (step S22; greater than predetermined threshold), the control unit 10 increases the pressure contact force of the fixing unit 60 by a predetermined value using the pressure contact / separation mechanism 67 (step S23), and proceeds to step S25.
[0052] In step S25, the control unit 10 determines whether or not an instruction to end the paper transport mode has been issued (step S25). When it is determined that the end of the paper transport mode has not been instructed (step S25; NO), the control unit 10 returns to step S21. When it is determined that an instruction to end the paper transport mode has been issued (step S25; YES), the control section 10 ends the contact pressure force adjustment process A.
[0053] In this way, the driving torque of the motor 55 is acquired during the paper transport mode, and the pressure contact force of the fixing unit 60 is adjusted according to the value of the acquired driving torque, so that the pressure contact force of the fixing unit 60 can be kept to a minimum, and the occurrence of wrinkles in the lower pressure roller 65 of the fixing unit 60 can be prevented as much as possible.
[0054] <Third embodiment> Next, a third embodiment of the present invention will be described. In the third embodiment, the paper speed of the continuous paper P is acquired after the paper transport mode is started, and based on a comparison between the acquired paper speed (information) and a predetermined threshold value, it is determined whether the fixing unit 60 is in a pressed state or a separated state in the paper transport mode.
[0055] 10, the image forming apparatus 100 includes a paper speed detection unit 80 on the paper path 52, which detects the speed of the continuous paper P. The paper speed detection unit 80 is connected to the control unit 10, and outputs the detected paper speed to the control unit 10. In addition, Figure 10 illustrates a case where the paper speed detection unit 80 is configured to detect the paper speed of the continuous paper P using a contact method with a roller nip, but it may also be configured to detect the paper speed of the continuous paper P using a non-contact method such as laser Doppler.
[0056] The rest of the configuration of the third embodiment is the same as that explained in the first embodiment, so the explanation will be used to refer to the first embodiment, and the operation of the third embodiment will be explained below.
[0057] 11 is a flowchart showing the flow of the paper transport mode process C executed by the control unit 10. The paper transport mode process C is executed by the CPU 10a of the control unit 10 in cooperation with a program stored in the ROM 10b when the paper transport button on the operation unit 32 is pressed to instruct a transition to the paper transport mode.
[0058] First, the control unit 10 rotates the transport roller 54 by the motor 55, and starts transporting the continuous paper P in a state where the fixing unit 60 is separated (step S31).
[0059] Next, the control unit 10 acquires (information on) the paper speed detected by the paper speed detection unit 80 (step S32).
[0060] Next, the control unit 10 determines whether the acquired paper speed is equal to or greater than a predetermined threshold value (step S33). Here, the predetermined threshold is, for example, a predetermined paper speed (target paper speed) that serves as a reference in the paper transport mode, and in the paper transport mode, the rotation of the transport roller 54 is controlled so that the paper speed of the continuous paper P becomes this predetermined paper speed. If the paper speed of the continuous paper P is below the predetermined threshold, it can be determined that the transport roller 54 alone cannot transport the continuous paper P at the predetermined speed (it is impossible to transport the continuous paper P when the fixing unit 60 is separated). The predetermined threshold is a value determined experimentally.
[0061] If the controller 10 determines that the acquired paper speed is less than the predetermined threshold (step S33; less than the predetermined threshold), it determines to place the fixing unit 60 in a pressure contact state. Based on this determination, the controller 10 presses the fixing unit 60 with the pressure contact / separation mechanism 67 and rotates each roller of the fixing unit 60 (step S34), and then proceeds to step S35. That is, the controller 10 transports the continuous paper P using the fixing unit 60 together with the transport roller 54. Note that each roller of the fixing unit 60 may be rotated in advance. Here, the controller 10 controls the pressure contact / separation mechanism 67 so that the pressure contact force between the upper pressure roller 63 and the lower pressure roller 65 in the paper transport mode is weaker than the pressure contact force between the upper pressure roller 63 and the lower pressure roller 65 in the image formation mode. This is to prevent damage, such as wrinkles, to the lower pressure roller 65.
[0062] On the other hand, if it is determined that the acquired paper speed is equal to or greater than the predetermined threshold (step S33; YES), the control unit 10 proceeds to step S35. That is, the control unit 10 continues to transport the continuous paper P using only the transport roller 54 while separating the fixing unit 60.
[0063] In step S35, the control unit 10 determines whether or not the stop button of the operation unit 32 has been pressed to instruct the end of transport (step S35). When it is determined that the instruction to end the transport has not been issued (step S35; NO), the control unit 10 continues the transport until the transport is completed. When it is determined that the instruction to end the conveyance has been issued (step S35; YES), the control unit 10 ends the paper conveyance mode process C.
[0064] In the paper transport mode process C, when the paper speed of the continuous paper P detected by the paper speed detection unit 80 is equal to or greater than a predetermined threshold, the transport roller 54 alone can sufficiently transport the continuous paper P, and the fuser unit 60 is separated from the transport roller 54 to transport the continuous paper P. This prevents wrinkles from forming on the lower pressure roller 65. Also, when the paper speed of the continuous paper P detected by the paper speed detection unit 80 is less than the predetermined threshold, the transport roller 54 alone cannot sufficiently transport the continuous paper P, and the fuser unit 60 is pressed against the continuous paper P to transport it. However, thick paper that cannot be sufficiently transported by the transport roller 54 alone is less likely to wrinkle, and the pressure of the fuser unit 60 is only sufficient to transport the paper, so damage to the lower pressure roller 65 is less likely to occur. Therefore, in the paper transport mode, even without a heat source for the lower pressure roller, wrinkles are less likely to form in the fuser unit, and stable paper transport is possible for both thin and thick paper.
[0065] Here, when the fixing unit 60 is pressed in the paper transport mode process C, the pressure of the fixing unit 60 may be adjusted according to the value of the paper speed detected by the paper speed detection unit 80 during the paper transport mode. 8, the pressure contact / separation mechanism 67 is configured to not only be able to switch between pressure contact and separation using an eccentric cam 671, but also to function as a pressure contact force adjustment unit that can adjust the pressure contact force of the fixing unit 60. When the fixing unit 60 is brought into pressure contact in the paper transport mode process C, the control unit 10 executes the pressure contact force adjustment process B shown in FIG. 12, and adjusts the pressure contact force of the fixing unit 60 using the pressure contact / separation mechanism 67 in accordance with the value of the paper speed in the paper transport mode. The pressure contact / separation mechanism 67 (pressure contact force adjustment unit) may be configured by a solenoid.
[0066] The contact pressure adjustment process B will be described below with reference to FIG. In the pressure contact force adjustment process B, the control unit 10 acquires the paper speed from the paper speed detection unit 80 (step S41), and determines whether the acquired paper speed (information about the paper speed) is less than a predetermined threshold, equal to a predetermined threshold, or exceeds a predetermined threshold (step S42). The predetermined threshold value used in step S42 is the same as the predetermined threshold value used in the determination in step S33 of FIG.
[0067] If it is determined that the acquired paper speed information is less than the predetermined threshold (step S42; less than the predetermined threshold), the control unit 10 increases the pressure contact force of the fixing unit 60 by a predetermined value using the pressure contact / separation mechanism 67 (step S43), and proceeds to step S45. If it is determined that the acquired paper speed information is equal to the predetermined threshold value (step S42; same as the predetermined threshold value), the process proceeds to step S45. If it is determined that the acquired paper speed information is greater than the predetermined threshold (step S42; greater than the predetermined threshold), the control unit 10 reduces the pressure contact force of the fixing unit 60 by a predetermined value using the pressure contact / separation mechanism 67 (step S43), and proceeds to step S45.
[0068] In step S45, the control unit 10 determines whether or not an instruction to end the paper transport mode has been issued (step S45). When it is determined that the end of the paper transport mode has not been instructed (step S45; NO), the control unit 10 returns to step S41. When it is determined that an instruction to end the paper transport mode has been issued (step S45; YES), the control section 10 ends the contact pressure force adjustment process C.
[0069] In this way, by adjusting the pressure contact force of the fixing unit 60 according to the value of the paper speed during the paper transport mode, the pressure contact force of the fixing unit 60 can be kept to a minimum, thereby preventing wrinkles from occurring in the lower pressure roller 65 of the fixing unit 60 as much as possible.
[0070] As described above, in the paper transport mode, the control unit 10 of the image forming apparatus 100 determines whether the fixing unit 60 is in a pressed state or a separated state based on predetermined criteria, and transports the continuous paper P with the fixing unit 60 in a pressed or separated state based on the determination. For example, the control unit 10 determines whether to place the fixing unit 60 in a pressure contact state or a separation state based on whether the paper information of the continuous paper P is paper information associated with "pressure contact" in the pressure contact / separation determination table 21. Also, for example, in the paper transport mode, the control unit 10 transports the continuous paper P using the transport roller 54 with the fixing unit 60 separated, acquires the driving torque of the motor 55, and determines whether to place the fixing unit 60 in a pressed state or a separated state based on a comparison between the acquired driving torque and a predetermined threshold value. In addition, in the paper transport mode, the control unit 10 transports the continuous paper P using the transport roller 54 while the fixing unit 60 is separated, acquires the paper speed of the continuous paper P from the paper speed detection unit 80, and determines whether to place the fixing unit 60 in a pressed state or a separated state based on a comparison between the acquired paper speed and a predetermined threshold value. Therefore, in the paper transport mode, wrinkles are less likely to occur in the lower pressure roller 65 of the fixing unit 60, and paper can be transported stably from thin to thick paper.
[0071] In addition, in the paper transport mode, when the continuous paper P is transported with the fixing unit 60 pressed against it, the control unit 10 adjusts the pressure of the fixing unit 60 using a pressure contact / separation mechanism 67 as a pressure contact force adjustment unit based on, for example, the driving torque of the motor 55 or the paper speed detected by the paper speed detection unit 80. Therefore, the pressure contact force of the fixing unit 60 can be adjusted according to the operating conditions in the paper transport mode, so that even when the fixing unit 60 is in a pressure contact state, the pressure contact force can be kept to the minimum necessary to prevent wrinkles from occurring in the lower pressure roller 65.
[0072] In addition, the control unit 10 controls the pressure contact force of the fixing unit 60 in the paper conveying mode to be weaker than the pressure contact force of the fixing unit 60 in the image forming mode, thereby keeping the pressure contact force to the minimum necessary and suppressing the occurrence of wrinkles in the lower pressure roller 65.
[0073] Furthermore, in the image forming apparatus 100, the transport roller 54 used in the paper transport mode is located downstream of the fixing unit 60 in the paper transport direction, and its paper transport force is smaller than that of the fixing unit 60. However, due to the above configuration, wrinkles are less likely to occur in the lower pressure roller 65, and stable paper transport can be achieved for a wide range of paper types, from thin to thick.
[0074] In addition, the fixing unit 60 is configured such that a heat source is provided outside the lower pressure roller 65; specifically, a fixing belt 64 is stretched around the upper pressure roller 63, and a heating roller 61 is provided that is inscribed in the fixing belt 64 at a position separate from the upper pressure roller 63 on which the fixing belt 64 is stretched, and a heat source 62 is provided on the heating roller 61.By having the above configuration, wrinkles are less likely to occur on the lower pressure roller 65, and stable paper transport is possible for a wide range of paper types, from thin paper to thick paper.
[0075] The above-described embodiment is a preferred example of the present invention, and the present invention is not limited to this. For example, in the second embodiment, the driving torque of motor 55 is acquired at the beginning of the paper transport mode, and whether to place fixing unit 60 in a pressed state or a separated state is determined depending on whether the acquired driving torque is equal to or greater than a predetermined threshold value. However, during the paper transport mode, it may be determined that fixing unit 60 should be in a separated state until the driving torque becomes equal to or greater than the predetermined threshold value, and fixing unit 60 is transported without being pressed, and the driving torque is repeatedly acquired and compared with the predetermined threshold value. When the driving torque becomes equal to or greater than the predetermined threshold value, it may be determined that fixing unit 60 should be in a pressed state, and fixing unit 60 is pressed.
[0076] Similarly, in the third embodiment, the paper speed of the continuous paper P is obtained from the paper speed detection unit 80 at the beginning of the paper transport mode, and whether to place the fixing unit 60 in a pressed state or a separated state is determined depending on whether the obtained paper speed is below a predetermined threshold value. However, during the paper transport mode, it may be determined that the fixing unit 60 will be in a separated state until the paper speed becomes below the predetermined threshold value, and the fixing unit 60 is transported without being pressed, and the paper speed is repeatedly obtained and compared with the predetermined threshold value, and when the paper speed becomes below the predetermined threshold value, it may be determined that the fixing unit 60 will be in a pressed state, and the fixing unit 60 is pressed.
[0077] Furthermore, when it is determined in the paper mode process A of the first embodiment that the fixing unit 60 is to be in the pressure contact state, the pressure contact force may be adjusted by executing the pressure contact force adjustment process A or B of FIG. 9 or FIG.
[0078] In addition, in the above embodiment, an example was described in which transport roller 54 was used as a transport roller other than the fixing unit used in the paper transport mode, but transport roller 53 may also be used, or both transport rollers 53 and 54 may also be used.
[0079] In addition, the detailed configuration and operation of the image forming apparatus can be modified as appropriate without departing from the spirit of the present invention. [Explanation of symbols]
[0080] 100 Image forming device 1 Paper feeder 2 Main body 10 Control Unit 20 Memory section 30 Operation display section 31 Display section 32 Operation section 40 Image forming unit 50 Paper transport section 52 Paper path 53 Transport roller 54 Transport roller 55 motor 60 Fixing unit 61 Heating roller 62 Heating source 63 Upper pressure roller 64 Fixing belt 65 Lower pressure roller 66 Motor 67 Pressure contact / separation mechanism 671 Eccentric Cam 70 Communications Department 3 Winding device
Claims
1. an image forming unit that forms an image on the continuous paper; a fixing unit including a pair of rotating members that can be pressed into and separated from each other, and that fixes an image formed on the continuous paper by the image forming unit by sandwiching and conveying the image between the rotating members; a conveying member different from the rotating member; An image forming apparatus comprising: a paper transport mode in which the continuous paper is transported by at least the transport member without forming an image by the image forming unit; a control unit that determines whether the rotating member of the fixing unit is in a pressed state or a separated state based on a predetermined criterion in the paper transport mode, and transports the continuous paper with the rotating member in a pressed state or a separated state based on the determination; Equipped with The control unit determines whether to place the rotating member of the fixing unit in a pressure contact state or a separated state based on whether the paper information of the continuous paper is predetermined paper information.
2. an image forming unit that forms an image on the continuous paper; a fixing unit including a pair of rotating members that can be pressed into and separated from each other, and that fixes an image formed on the continuous paper by the image forming unit by sandwiching and conveying the image between the rotating members; a conveying member different from the rotating member; An image forming apparatus comprising: a paper transport mode in which the continuous paper is transported by at least the transport member without forming an image by the image forming unit; a control unit that determines whether the rotating member of the fixing unit is in a pressed state or a separated state based on a predetermined criterion in the paper transport mode, and transports the continuous paper with the rotating member in a pressed state or a separated state based on the determination; Equipped with The control unit of the image forming device, in the paper transport mode, transports the continuous paper using the transport member while the rotating member is separated, acquires the drive torque of the drive unit that drives the transport member, and determines whether to place the rotating member of the fixing unit in a pressed state or a separated state based on a comparison between the acquired drive torque and a predetermined threshold value.
3. an image forming unit that forms an image on the continuous paper; a fixing unit including a pair of rotating members that can be pressed into and separated from each other, and that fixes an image formed on the continuous paper by the image forming unit by sandwiching and conveying the image between the rotating members; a conveying member different from the rotating member; An image forming apparatus comprising: a paper transport mode in which the continuous paper is transported by at least the transport member without forming an image by the image forming unit; a control unit that, in the paper transport mode, determines whether the rotating member of the fixing unit is in a pressed state or a separated state based on a predetermined criterion, and transports the continuous paper with the rotating member in a pressed state or a separated state based on the determination; a detection unit for detecting the paper speed of the continuous paper; Equipped with In the paper transport mode, the control unit transports the continuous paper using the transport member with the rotating member separated, acquires the paper speed of the continuous paper from the detection unit, and determines whether to place the rotating member of the fixing unit in a pressed state or a separated state based on a comparison between the acquired paper speed and a predetermined threshold value.
4. an image forming unit that forms an image on the continuous paper; a fixing unit including a pair of rotating members that can be pressed into and separated from each other, and that fixes an image formed on the continuous paper by the image forming unit by sandwiching and conveying the image between the rotating members; a conveying member different from the rotating member; An image forming apparatus comprising: a paper transport mode in which the continuous paper is transported by at least the transport member without forming an image by the image forming unit; a control unit that, in the paper transport mode, determines whether the rotating member of the fixing unit is in a pressed state or a separated state based on a predetermined criterion, and transports the continuous paper with the rotating member in a pressed state or a separated state based on the determination; a pressure contact force adjusting unit that adjusts the pressure contact force of the rotary member of the fixing unit, The control unit of the image forming apparatus adjusts the pressure contact force of the rotating member by the pressure contact force adjustment unit when the continuous paper is transported in the paper transport mode with the rotating member of the fixing unit pressed against it.
5. an image forming unit that forms an image on the continuous paper; a fixing unit including a pair of rotating members that can be pressed into and separated from each other, and that fixes an image formed on the continuous paper by the image forming unit by sandwiching and conveying the image between the rotating members; a conveying member different from the rotating member; An image forming apparatus comprising: The operation modes include a paper transport mode in which the continuous paper is transported by at least the transport member without forming an image by the image forming unit, and an image formation mode in which an image is formed on the continuous paper by the image forming unit, and the continuous paper on which the image has been formed is nipped and transported by the rotating member, and the image is fixed to the continuous paper, The control unit controls the pressing force of the rotating member in the paper transport mode to be weaker than the pressing force of the rotating member in the image forming mode.
6. 6. The image forming apparatus according to claim 1, wherein the transport member is provided downstream of the fixing unit in the paper transport direction.
7. 7. The image forming apparatus according to claim 1, wherein the paper conveying force of the conveying member is smaller than the paper conveying force of the fixing unit.
8. 8. The image forming apparatus according to claim 1, wherein the fixing unit is provided with a heat source outside the rotating member.
9. The image forming apparatus according to claim 8, wherein the fixing unit has a belt stretched over one of the rotating members, and a heating roller inscribed in the belt at a position separate from the rotating member on which the belt is stretched, and the heat source is provided in the heating roller.
Citation Information
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