Distribution Tank

Abstract

To provide a distribution tank capable of uniformizing properties of ink in a distribution tank more than the conventional tank and stabilizing discharge by suppressing a liquid level wave and an in-liquid wave.SOLUTION: A distribution tank 100 includes a container part 10 which supplies ink stored in an introducing port part for introducing ink 2a and an internal space 1 to a plurality of printing units 20a, a partition part 30 for dividing the internal space into a plurality of spaces and a detection part 60 for detecting that a level of ink stored in the internal space is located at upper limit or lower limit. The partition part has a plate part which is attached between the introduction port part 11 and a supply port part provided on a position closest to the introduction port part and disturbs circulation of ink and air 2b on the upper side of the ink between the adjacent sections, an opening part for ink for circulating ink and an opening part for air for circulating air, the plate part is located on an appropriate area, the opening part for ink is located on the lower side than the appropriate area and the opening part for air is located on the upper side than the appropriate area.SELECTED DRAWING: Figure 2(a)

Description

[Technical Field]

[0001] The present invention relates to a distribution tank used in an inkjet printing device, which temporarily stores ink introduced from an ink tank and supplies the ink directly to a printing unit. [Background technology]

[0002] An inkjet printer has a printing unit that ejects fine droplets of ink onto a print medium to perform printing. For this reason, in an inkjet printer, ink is continuously supplied to the printing unit from an ink tank via a distribution tank. Here, the distribution tank serves to temporarily store ink and to directly supply ink to the printing unit. In an inkjet printing device, a distribution tank is provided, and by managing the amount of ink stored in the distribution tank, for example, it is possible to prevent the printing unit from running out of ink.

[0003] Inkjet printing devices have a problem in that so-called waves occur in the ink stored in the distribution tank when the ink is introduced into the distribution tank or when the ink is supplied to the printing unit. For example, when waves that propagate through the ink (hereinafter also referred to as "submerged waves") occur, pressure waves are applied to the supply port, which can cause unstable ejection.

[0004] In contrast to this, an inkjet recording device is known that includes a line head having a plurality of nozzle heads arranged in parallel in the width direction across the entire width of the recording medium, a main tank arranged outside the line head to store ink, an ink supply path that connects the main tank to each nozzle head and supplies ink in the main tank to each nozzle head, and a distribution tank that is a tank provided in the line head and interposed on the ink supply path, and the distribution tank has a rib arranged between the openings of adjacent downstream connection parts in the space within the tank (see, for example, Patent Document 1). [Prior art documents] [Patent documents]

[0005] [Patent Document 1] Japanese Patent Application Laid-Open No. 2005-313384 Summary of the Invention [Problem to be solved by the invention]

[0006] In the distribution tank described in Patent Document 1, the application of pressure waves to the supply port can be suppressed by blocking submerged waves with ribs. However, in the case of a distribution tank containing air and ink, for example, such ribs cannot suppress waves that occur on the ink surface (hereinafter also referred to as "surface waves"). Furthermore, when surface waves occur on the ink surface, the liquid surface moves up and down, which causes fluctuations in the water pressure applied to the supply port, ultimately resulting in unstable ejection. Furthermore, there is a risk that the detection unit may malfunction when detecting the ink surface.

[0007] Furthermore, if a sufficient liquid flow is not generated inside the distribution tank, the physical properties of the ink stored therein may become non-uniform. For example, ink introduced into the distribution tank is immediately supplied to the printing unit, causing ink to stagnate inside the distribution tank. If this occurs repeatedly, the physical properties of the ink inside the distribution tank are likely to become uneven.

[0008] The present invention has been made in consideration of the above circumstances, and aims to provide a distribution tank that can make the physical properties of the ink inside the distribution tank more uniform and can stabilize ejection by suppressing liquid surface waves and submerged waves. [Means for solving the problem]

[0009] The inventors conducted extensive research to solve the above problems and discovered that the above problems could be solved by attaching a partition having a plate portion, an opening for ink, and an opening for air to the internal space between the inlet portion and the supply port portion located closest to the inlet portion, and by positioning the plate portion in an appropriate area, thereby completing the present invention.

[0010] The present invention relates to a distributing tank used in an inkjet printing device, which temporarily stores ink introduced from an ink tank and supplies the ink directly to a printing unit when the ink level is in an appropriate range between an upper limit and a lower limit. The distributing tank comprises a container portion having an internal space capable of storing ink, and provided with an inlet portion for introducing ink into the internal space and a plurality of supply ports for respectively supplying the ink stored in the internal space to a plurality of printing units; a partition portion for dividing the internal space into a plurality of partitions; and a partition portion for dividing the internal space into a plurality of partitions. and a detection unit for detecting whether the ink is at the upper or lower limit, wherein the partition is attached between the inlet and the supply port provided at a position closest to the inlet, and the partition has a plate portion that prevents the flow of ink and air above the ink between adjacent partitions, an ink opening for allowing the ink to flow between adjacent partitions, and an air opening for allowing the air to flow between adjacent partitions, wherein the plate portion is located in the appropriate region, the ink opening is located below the appropriate region, and the air opening is located above the appropriate region.

[0011] Furthermore, it is preferable that the ratio of the surface area of ​​the ink opening to the surface area of ​​the part of the partition that is immersed in the ink when the liquid level of the stored ink is at its lower limit is 50% or less.

[0012] It is also preferable that the distribution tank has a plurality of partitions attached thereto, at least one of which is attached between the inlet and the supply port provided at a position closest to the inlet, and the other partitions are attached between adjacent supply ports.

[0013] Furthermore, it is preferable that the partition of the distribution tank further has an auxiliary ink opening for allowing ink to circulate between adjacent partitions, the ink opening being provided at the middle part in the vertical direction of the part that is immersed in the ink when the liquid level of the stored ink is at its lower limit, or above this middle part, and the auxiliary ink opening being provided below the ink opening.

[0014] In addition, it is preferable that the distribution tank further comprises an auxiliary partition portion that is U-shaped when viewed from above and is located directly above the supply port portion, and that consists of a base and a left small piece portion and a right small piece portion located on both the left and right sides of the base, and that the supply port portion is located between the left small piece portion and the right small piece portion when viewed from above.

[0015] It is also preferable that the distribution tank further comprises a heater section attached to the outer surface of the side of the container section for heating the ink stored in the internal space, and that the auxiliary partition section is attached to the inner surface of the side section, the side section being made of metal.

[0016] Furthermore, it is preferable that the distribution tank further comprises a heater section attached to the outer surface of the side of the container section for heating the ink stored in the internal space, and that the heater section is attached so that the position of the upper end of the heater section is within a range of 10 mm above and 20 mm below the position corresponding to the lower limit of the ink liquid level on the outer surface of the side.

[0017] Furthermore, it is preferable that the printing unit of the distribution tank has an electromagnetic valve attached to the bottom of the container portion so as to correspond to the supply port portion, a supply tube communicating with the supply port portion via the electromagnetic valve, and a print head attached to the lower end of the supply tube.

[0018] In addition, it is preferable that the supply tube of the distribution tank is equipped with a tube heater. [Effects of the Invention]

[0019] In the distribution tank of the present invention, a partition having an opening for ink and an opening for air is attached to the internal space between the inlet and the supply port provided at the position closest to the inlet, so that the liquid waves caused by the introduction of ink from the inlet are blocked by the plate part of the partition, and it is possible to prevent pressure waves from being applied to the supply port. It should be noted that the flow of ink itself between the partitions is not completely blocked because the partitions have ink openings.

[0020] In the distributing tank of the present invention, the plate of the partition is located in the appropriate area, so that the liquid surface waves caused by the introduction of ink are also blocked by the plate of the partition. This makes it possible to suppress fluctuations in water pressure caused by the up and down movement of the liquid surface. It also makes it possible to prevent malfunction of the detection unit. From these facts, the distribution tank can suppress pressure fluctuations at the supply port, thereby making it possible to sufficiently stabilize the discharge.

[0021] In the distributing tank of the present invention, by attaching the partition, the ink repeatedly collides with the plate and flows through the ink opening, thereby generating sufficient turbulence within the partition. In this case, in the distributing tank, by setting the ratio of the surface area of ​​the ink opening to the surface area of ​​the partition that is immersed in the ink when the stored ink level is at its lowest limit at 50% or less, sufficient turbulence can be generated within the partition. In addition, the ink introduced into the distribution tank can be prevented from being immediately supplied to the printing unit. For this reason, the distribution tank makes it possible to make the physical properties of the stored ink more uniform.

[0022] In the distribution tank of the present invention, in addition to the partition installed between the inlet and the supply port located closest to the inlet, partitions are also installed between adjacent supply ports, so that pressure fluctuations due to liquid surface waves or submerged waves can be suppressed at each supply port as well. Furthermore, turbulence of the ink is promoted, thereby reducing stagnant ink.

[0023] In the distributing tank of the present invention, the partition further has an opening for auxiliary ink, and by arranging the opening for ink on the upper side and the opening for auxiliary ink on the lower side, the ink can be mixed well from above to below, thereby making the physical properties of the ink more uniform. Incidentally, variations in ink concentration distribution and temperature distribution tend to differ between the upper and lower portions of the ink liquid.

[0024] In the distribution tank of the present invention, an auxiliary partition is provided directly above the supply port so that the supply port is positioned between the left small piece and the right small piece when viewed from above, thereby making it possible to further suppress pressure fluctuations due to submerged waves at the supply port.

[0025] In the distributing tank of the present invention, by further providing a heater on the outer surface of the side of the container, it is possible to heat the ink to a constant temperature, thereby preventing the ink temperature from varying due to differences in the environment during inkjet printing. Incidentally, if the ink temperature differs, the amount of ink ejected also changes, which may result in a change in print density when printed. In this case, by forming the side portions from a metal having excellent thermal conductivity, the efficiency of heat transfer can be improved. In addition, by attaching the auxiliary partition to the inner surface of the side portion, it is possible to prevent the ink that is heated first from being immediately supplied to the supply port portion, and by generating turbulence, it is possible to make the physical properties of the stored ink even more uniform.

[0026] In the distributing tank of the present invention, by installing the upper end of the heater unit within a range of 10 mm upward and 20 mm downward from the position corresponding to the lower limit of the ink liquid level on the outer surface of the side part, it is possible to prevent the ink adhering to the inner surface of the side part of the distributing tank from solidifying. The lower limit of the ink level will be described later.

[0027] In the distribution tank of the present invention, the printing unit has an electromagnetic valve, a supply tube, and a print head, so that inkjet printing can be performed quickly using more uniform ink. At this time, by attaching a tube heater to the supply tube, it is possible to prevent the ink from being cooled when it flows through the supply tube. [Brief explanation of the drawings]

[0028] [Figure 1] FIG. 1 is a schematic diagram for explaining the operation of the distribution tank according to the first embodiment in an inkjet printing device. [Figure 2(a)] FIG. 2(a) is a transparent side view showing the distribution tank according to the first embodiment. [Figure 2(b)] FIG. 2(b) is a cross-sectional view of the distribution tank shown in FIG. 2(a) taken along line X1-X1. [Figure 2(c)] FIG. 2(c) is a cross-sectional view of the distribution tank shown in FIG. 2(a) taken along line Y1-Y1. [Figure 3] FIG. 3 is a side view showing the partition portion of the distribution tank according to the first embodiment. [Figure 4(a)] FIG. 4(a) is an explanatory diagram for explaining an example of a liquid flow in the distribution tank according to the first embodiment. [Figure 4(b)] FIG. 4(b) is an explanatory diagram for explaining an example of the liquid flow when no partition is attached. [Figure 5(a)] FIG. 5(a) is a transparent side view showing a distribution tank according to the second embodiment. [Figure 5(b)] FIG. 5(b) is a cross-sectional view of the distribution tank shown in FIG. 5(a) taken along line X2-X2. [Figure 5(c)] FIG. 5(c) is a cross-sectional view of the distribution tank shown in FIG. 5(a) taken along line Y2-Y2. [Figure 6] FIG. 6 is a schematic diagram for explaining the operation of the distribution tank according to the third embodiment in the inkjet printing device. [Figure 7(a)] FIG. 7(a) is a transparent side view showing a distribution tank according to the third embodiment. [Figure 7(b)] FIG. 7(b) is a cross-sectional view of the distribution tank shown in FIG. 7(a) taken along line X3-X3. [Figure 7(c)] FIG. 7(c) is a cross-sectional view of the distribution tank shown in FIG. 7(a) taken along line Y3-Y3. DETAILED DESCRIPTION OF THE INVENTION

[0029] Preferred embodiments of the present invention will be described in detail below, with reference to the drawings as necessary. In the drawings, identical elements are designated by the same reference numerals, and duplicate explanations will be omitted. Furthermore, unless otherwise specified, positional relationships such as up, down, left, and right are based on the positional relationships shown in the drawings. Furthermore, the dimensional ratios of the drawings are not limited to those shown.

[0030] The dispensing tank according to the present invention is used in an inkjet printer. The inkjet printer is not particularly limited, but suitable examples include on-demand inkjet printers such as piezo and thermal printers.

[0031] (First embodiment) First, a first embodiment of a distribution tank according to the present invention will be described. FIG. 1 is a schematic diagram for explaining the operation of the distribution tank according to the first embodiment in an inkjet printing device. As shown in FIG. 1, the distribution tank 100 according to the first embodiment is connected to a printing section 20 consisting of a plurality of printing units, and is also connected to a pressure control mechanism C1 for controlling the air pressure in the distribution tank 100 and a control device C2 for controlling the amount of ink stored in the distribution tank 100. The pressure control mechanism C1 and the control device C2 will be described later.

[0032] In the distribution tank 100, ink stored in an ink tank T is pumped up by a pump P and introduced into the distribution tank 100 via an introduction pipe T1. The ink tank T is a tank that serves as an ink supply source. The ink introduced into the distribution tank 100 is temporarily stored in the distribution tank 100 and is then directly supplied from the distribution tank 100 to the printing unit 20 . The printing unit 20 then ejects the supplied ink, thereby performing inkjet printing on a print-receiving medium (not shown). Furthermore, the ink stored in the distribution tank 100 is collected into the ink tank T via the collection pipe T2.

[0033] Here, the amount of ink supplied from the distribution tank 100 to the printing unit 20 is controlled by the pressure control mechanism C1, and the amount of ink stored in the distribution tank 100 is controlled by the control device C2 as described above. In this way, by temporarily storing ink in the distribution tank 100, it is possible to control the amount of ink stored and the amount of ink supplied, thereby preventing the printing unit 20 from running out of ink.

[0034] 2(a) is a transparent side view showing the distribution tank according to the first embodiment, FIG. 2(b) is a cross-sectional view of the distribution tank shown in FIG. 2(a) taken along line X1-X1, and FIG. 2(c) is a cross-sectional view of the distribution tank shown in FIG. 2(a) taken along line Y1-Y1. 2(a) to 2(c), the stored ink 2a is shown in a see-through manner. In addition, in FIG. 2(b), the printing unit 20a and the introduction pipe T1 are omitted. As shown in Figures 2(a) to (c), the distribution tank 100 includes a container portion 10 having an internal space 1, a partition portion 30 for partitioning the internal space 1 into a plurality of partition portions 30a, an auxiliary partition portion 40 provided directly above the supply port portion 12, a detection portion 60 for detecting whether the liquid level of the ink 2a is at an upper limit P1 or a lower limit P2, and a heater portion 50 attached to the outer surface of the side of the container portion 10. Specifically, the internal space 1 of the distribution tank 100 is divided into seven partitions 30a by six partitions 30.

[0035] In the distribution tank 100, when the ink 2a is introduced into the container portion 10, the ink 2a is stored in each partition portion 30a of the internal space 1 and heated by the heater portion 50. The internal space 1 is not filled with ink 2a, and there is air 2b above the ink 2a. The heated ink 2 a is then supplied to the supply port portion 12 . Furthermore, the ink 2a inside the distribution tank 100 is replenished as needed by the detection unit 60 detecting the liquid surface position of the ink 2a.

[0036] In the distribution tank 100, the container portion 10 is box-shaped and has a rectangular lower bottom portion 10a (bottom portion) when viewed from above, side portions 10b erected on the four peripheral edges of the lower bottom portion 10a, and an upper bottom portion 10c provided at the upper end of the side portions 10b (see Figure 2(b)). Hereinafter, in this specification, the direction of the long side of the lower base 10a will be referred to as the longitudinal direction, and the direction of the short side will be referred to as the lateral direction. The sealed space surrounded by the lower base 10a, the side portion 10b, and the upper base 10c constitutes the internal space 1 described above.

[0037] Here, the container 10 may be formed such that the lower bottom 10a, the side portions 10b, and the upper bottom 10c are integrated, or may be formed as separate bodies connected to one another. The container 10 according to the first embodiment is formed so that the lower bottom 10a, the three side portions 10b, and the upper bottom 10c are integrated (hereinafter also referred to as the "main body"), and one side portion 10b1 (hereinafter also referred to as the "lid") is attached and fixed to this with bolts via a packing.

[0038] In the container 10, the lower bottom 10a is provided with an inlet 11 for introducing ink 2a into the internal space 1, a plurality of supply ports 12 for supplying the ink 2a stored in the internal space 1 to each of the plurality of printing units 20a, and a recovery port 13 for recovering the ink 2a stored in the internal space 1. An inlet pipe T1 is connected to the inlet 11, and a recovery pipe T2 is connected to the recovery port 13. In the distribution tank 100, by providing the inlet 11 in the lower base 10a, it is possible to prevent the ink 2a from foaming due to the impact of being dropped when the ink 2a is introduced. Furthermore, by providing the supply port 12 in the lower base 10a, it is possible to utilize gravity to quickly supply the ink 2a to the printing unit 20a. Furthermore, by providing the recovery port 13 in the lower base 10a, it is possible to quickly recover the ink 2a by utilizing gravity.

[0039] In the container 10, a plurality of supply ports 12 are provided at the lower bottom 10a at equal intervals. The inlet 11 and the recovery port 13 are provided at both ends of the lower bottom 10a so as not to obstruct this. That is, the inlet 11, the supply ports 12, and the recovery port 13 are provided in this order in series along the longitudinal direction of the lower bottom 10a (see FIG. 2(c)). Furthermore, inside the distribution tank 100, the ink 2a introduced from the inlet 11 is supplied to a plurality of supply ports 12 or recovered from the recovery port 13. That is, inside the distribution tank 100, a liquid flow of the ink 2a is generated, with the ink 2a flowing from one end of the distribution tank 100 to the other end.

[0040] In the distribution tank 100, a heater section 50 is attached to the outer surface of the lid section 10b1 (one side section 10b1) of the container section 10 (see FIG. 2(b)). In this case, the material of the lid portion 10b1 is preferably a metal such as stainless steel, iron, copper, etc. In this case, it is possible to efficiently transfer heat from the heater portion 50 to the ink 2a stored in the internal space 1. It is more preferable that the lid portion 10b1 is made of a material that keeps changes in physical properties due to the influence of the ink 2a in the distribution tank main body to an appropriately determined certain amount or less. On the other hand, the material of the main body is not particularly limited, but it is preferable that the material has a lower thermal conductivity than the cover portion 10b1. In this case, it is possible to prevent the heat of the ink 2a from being transferred to the outside of the distribution tank 100. Specifically, the material of the main body is not particularly limited, but examples include glass, rubber, resin, etc., and among these, resin is preferably used because it is inexpensive and has excellent durability. Examples of such resins include vinyl chloride resin, polycarbonate resin, polyacetal resin, fluororesin, acrylic resin, polyamide resin, etc. It is more preferable that the main body be made of a material that keeps changes in physical properties due to the influence of the ink 2a in the distribution tank main body to an appropriately determined certain amount or less. Therefore, in the distribution tank 100, by using the above-mentioned materials for the cover portion 10b1 and the main body portion, it is possible to further improve the efficiency of heat transfer to the ink 2a.

[0041] The heater section 50 may be a rubber heater, a band heater, or the like. In the distribution tank 100, the heater section 50 heats the ink 2a stored in the internal space 1 to a constant temperature, thereby preventing the temperature of the ink 2a from varying due to differences in the environment when inkjet printing is performed.

[0042] Furthermore, in the distribution tank 100, an ink temperature detection means such as a thermocouple, a resistance temperature detector, or a thermistor for detecting the temperature of the ink 2a, and a control device (not shown) for transmitting an operation command to the heater unit 50 based on the temperature detected by the ink temperature detection means are provided in the internal space 1. Note that the distribution tank 100 according to the first embodiment employs a thermocouple 52 as the ink temperature detection means. Therefore, in the distribution tank 100, by controlling the temperature of the ink 2a inside to be a set temperature, the temperature of the ink 2a inside the distribution tank 100 can be kept as constant as possible.

[0043] Here, it is preferable that the heater unit 50 is attached so that its upper end 50a is positioned within a range of 10 mm upward and 20 mm downward from a position corresponding to the lower limit P2 of the liquid level of the ink 2a on the outer surface of the lid unit 10b1. In this case, the ink 2a inside the distribution tank 100 can be sufficiently heated, and the ink 2a attached to the inner surface of the lid unit 10b1 of the distribution tank 100 can be prevented from solidifying. The lower limit P2 of the liquid level of the ink 2a will be described later.

[0044] In the distribution tank 100, the partition section 30 divides the internal space 1 into a plurality of partition sections 30a by planes perpendicular to the longitudinal direction. In this case, the partitions 30 are respectively attached between the inlet 11 and the supply port 12 provided at the position closest to the inlet 11, between adjacent supply port 12, and between the recovery port 13 and the supply port 12 provided at the position closest to the recovery port 13. In other words, each partition 30a has one of the inlet 11, the plurality of supply port 12, and the recovery port 13. The partitions 30 have the same structure.

[0045] Furthermore, the partition 30 restricts the flow of ink 2a and air 2b between the partitions 30a. Therefore, in the distribution tank 100, by attaching the partition 30 between the inlet 11 and the supply port 12 provided at the position closest to the inlet 11, the submerged waves caused by the introduction of ink 2a from the inlet 11 are blocked by the partition 30 (plate 31), and it is possible to suppress the pressure waves from being applied to the supply port 12. In addition, by attaching partitions 30 between adjacent supply port sections 12 and between a recovery port section 13 and the supply port section 12 located closest to the recovery port section 13, pressure fluctuations due to submerged waves can be further suppressed in each supply port section 12. As a result, ejection in the printing unit 20a can be stabilized.

[0046] FIG. 3 is a side view showing the partition portion of the distribution tank according to the first embodiment. As shown in FIG. 3, the partition section 30 has a plate section 31 that prevents the flow of ink 2a and air 2b above the ink 2a between adjacent partition sections 30a, an ink opening 32a1 and an auxiliary ink opening 32a2 that allow only ink 2a to flow between adjacent partition sections 30a, and an air opening 32b that allows only air 2b to flow between adjacent partition sections 30a.

[0047] In the partition section 30, the plate section 31 is located in an appropriate area PA, which will be described later, and is shaped like a plate that protrudes upward and downward from the appropriate area PA. Therefore, the air 2b and ink 2a in the appropriate area PA are prevented from flowing between the partition sections 30a by the plate section 31. As a result, in the distribution tank 100, the liquid surface waves caused by the introduction of the ink 2a into the distribution tank 100 are blocked by the plate section 31, so that fluctuations in water pressure caused by the up and down movement of the liquid surface can be prevented from affecting each supply port section 12. Furthermore, malfunction of the detection unit 60, which will be described later, can also be prevented. Therefore, the distribution tank 100 can further stabilize the ejection in the printing unit 20a.

[0048] In the partition part 30, the ink opening part 32a1 is not located in the appropriate area PA, but is located below the lower limit P2. Specifically, the ink opening part 32a1 is located at the middle part in the vertical direction of the part immersed in the ink 2a when the liquid level of the stored ink 2a is at the lower limit P2, or above this middle part. This makes it possible to prevent the introduced ink 2a from being immediately supplied from the supply port part 12. The supplementary ink opening 32a2 is located below the ink opening 32a1. In the distribution tank 100, by providing the ink opening 32a1 on the upper side and the supplementary ink opening 32a2 on the lower side, the ink 2a is mixed between the upper and lower sides, so that stagnation of the ink 2a can be further reduced. Furthermore, since the supplementary ink opening 32a2 is provided so as to contact the bottom surface of the internal space 1, when cleaning the interior of each partition 30a of the distribution tank 100, the ink 2a and cleaning liquid inside each partition 30a can be discharged from one recovery port 13 via the supplementary ink opening 32a2, which has the advantage of facilitating cleaning and other operations.

[0049] When the liquid level of the stored ink 2a is at the lower limit P2, the ratio of the surface area of ​​the ink opening 32a1 to the surface area of ​​the portion immersed in the ink 2a is preferably 50% or less, and more preferably 25% or less, which makes it possible to generate sufficient turbulence within the partition 30a.

[0050] FIG. 4(a) is an explanatory diagram for explaining an example of liquid flow in the distribution tank according to the first embodiment, and FIG. 4(b) is an explanatory diagram for explaining an example of liquid flow when a partition is not attached. As shown in Figure 4(a), in the distribution tank 100, by attaching the partition part 30, the ink 2a repeatedly collides with the plate part 31 and flows through the ink opening 32a1 and the supplementary ink opening 32a2, making it possible to generate sufficient turbulence within the partition part 30a. On the other hand, as shown in FIG. 4(b), when there is no partition portion 30, there is no collision with the plate portion 31, and therefore the ink 2a at the top and end portions tends to stagnate at those positions. For this reason, the distribution tank 100 makes it possible to make the stored ink 2a more uniform in terms of its physical properties, such as particle size, particle diameter, concentration, and temperature.

[0051] Returning to FIG. 3, in the partition 30, the air opening 32b is not positioned in the appropriate area PA, but is positioned above the appropriate area PA. Therefore, pressure control by the pressure control mechanism C1 can be applied to the entire partition 30a simultaneously via the air opening 32b.

[0052] The shapes of the ink opening 32a1 and the supplementary ink opening 32a2 are not particularly limited as long as they allow the ink 2a to flow through them, and the shape of the air opening 32b is not particularly limited as long as they allow the air 2b to flow through them. In addition, they may be notched or hole-shaped. In the distribution tank 100 according to the first embodiment, the ink opening 32a1, the supplementary ink opening 32a2, and the air opening 32b are formed by cutting out rectangular portions of the plate portion 31 when viewed from the side.

[0053] Returning to FIGS. 2(a) to 2(c), in the distribution tank 100, auxiliary partitions 40 are provided directly above the inlet 11, the plurality of supply ports 12, and the recovery port 13, respectively. This makes it possible to further suppress the transmission of pressure fluctuations due to submerged waves to the supply port portion 12. The auxiliary partitions 40 have the same structure.

[0054] The auxiliary partition 40 is U-shaped when viewed from above, and is made up of a base 41 and a left small piece 42a and a right small piece 42b provided on both the left and right sides of the base 41 (see FIG. 2(c)). The auxiliary partition 40 is also installed so that the supply port 12 is located between the left small piece 42a and the right small piece 42b when viewed from above. At this time, the base 41 is attached to the inner surface of the lid 10b1 (one side 10b1) of the auxiliary partition 40. This prevents the ink 2a, which is heated first by the heater 50, from being immediately supplied to the supply port 12 or the recovery port 13, and by generating turbulence, the physical properties of the stored ink 2a can be made even more uniform.

[0055] The material of the auxiliary partition 40 is preferably a metal such as stainless steel, iron, copper, etc., similar to the material of the lid 10b1 described above. In this case, the heat from the heater 50 can be efficiently transferred to the ink 2a stored in the internal space 1. The material of the cover portion 10b1 and the material of the auxiliary partition portion 40 may be the same or different. It is more preferable that the auxiliary partition 40 be made of a material that causes changes in the physical properties of the ink 2a in the distribution tank body to be kept below a certain amount that is appropriately determined.

[0056] In the distribution tank 100, the detection unit 60 detects whether the liquid level of the ink 2a stored in the internal space 1 is at the upper limit P1 or the lower limit P2. Here, the upper limit P1 refers to the position of the liquid surface when the amount of ink 2a stored in the distribution tank 100 is at its maximum when printing is performed, and the lower limit P2 refers to the position of the liquid surface when the amount of ink 2a stored in the distribution tank 100 is at its minimum when printing is performed. The appropriate area PA is the area between the upper limit P1 and the lower limit P2 of the ink 2a surface. In other words, the ink 2a surface is in the appropriate area PA during printing. The positions of the upper limit P1 and the lower limit P2 can be set arbitrarily.

[0057] The detection unit 60 only needs to be able to detect at least one of the upper limit P1 and the lower limit P2. For example, if the upper limit P1 is to be detected, printing can be started when the liquid level of the ink 2a is at the upper limit P1, and after a certain period of time, the series of operations of introducing ink 2a can be repeated until the liquid level of the ink 2a reaches the upper limit P1. Also, if the lower limit P2 is to be detected, printing is carried out until the liquid level of the ink 2a reaches the lower limit P2, and once the liquid level of the ink 2a reaches the lower limit P2, a series of operations can be repeated to introduce a fixed amount of ink 2a. In the distribution tank 100 according to the first embodiment, the detection unit 60 detects the latter lower limit P2.

[0058] Here, the detector 60 is not particularly limited as long as it can detect the upper limit P1 or the lower limit P2, but a float switch is used. As described above, the float switch can detect when the liquid level of the ink 2a is at the lower limit P2. In addition, the float switch can detect an upper safety point to prevent the inside of the distribution tank 100 from becoming full, and a lower safety point to prevent the inside of the distribution tank 100 from becoming depleted, as a safety measure in case an error occurs in introducing or recovering the ink 2a.

[0059] The control device C2 is a device for controlling the amount of ink 2a stored in the internal space 1. The control device C2 is a general computer that includes at least a central processing unit (CPU), an arithmetic processing unit, a storage unit, an image processing unit, an input / output unit (keyboard, display), and the like. When the control device C2 receives a detection signal based on the detection by the detection unit 60 that the liquid level of the ink 2a is at the lower limit P2, it issues a command to introduce a certain amount of ink 2a into the distribution tank 100. This drives the pump P, and the ink 2a inside the ink tank T is introduced into the distribution tank 100 through the introduction port 11 (see FIG. 1).

[0060] The pressure control mechanism C1 controls the pressure of the air 2b stored in the internal space 1, thereby controlling the amount of ink 2a supplied from the distribution tank 100 to the printing unit 20a. The pressure control mechanism C1 has a pressure adjustment device for increasing or decreasing the pressure of the air 2b in the internal space 1, an open valve for adjusting the pressure of the air 2b in the internal space 1 to atmospheric pressure, and a pressure gauge for measuring the pressure in the internal space 1. In the pressure control mechanism C1, the pressure of the air 2b in the internal space 1 is measured by a pressure gauge, and the pressure can be increased or decreased by a pressure adjusting device in response to the measured pressure. This allows, for example, when printing or storing the print head 23, the pressure of the air 2b to be reduced to a negative pressure to prevent excessive supply of ink 2a due to gravity or leakage of ink 2a, and when purging, the pressure of the air 2b to be increased to a positive pressure to eliminate ejection defects by forcibly discharging ink 2a from the print head 23. When changing from negative pressure to positive pressure, or from positive pressure to negative pressure, it is preferable to temporarily return the pressure to atmospheric pressure via an air filter midway. As the pressure adjusting device, a compressor, a vacuum pump, a tube pump, a diaphragm pump, or the like is preferably used.

[0061] The printing unit 20 is attached to the bottom surface of the distribution tank 100 . The printing section 20 is made up of a plurality of printing units 20a. The printing unit 20a comprises a solenoid valve 21 attached to the bottom (lower bottom 10a) of the container 10 so as to correspond to the supply port 12 of the distribution tank 100, a supply tube 22 communicating with the supply port 12 via the solenoid valve 21, and a print head 23 attached to the lower end of the supply tube 22. This makes it possible to reliably perform inkjet printing using the more uniform ink 2a.

[0062] It should be noted that a serial head type or a line head type can be adopted as the type of the print head 23. It should be noted that the print head 23 of the print unit 20a attached to the distribution tank 100 according to the first embodiment adopts the line head type. Furthermore, in the printing unit 20a, a tube heater 51 is attached to the supply tube 22. This makes it possible to prevent the ink 2a from being cooled when it flows through the supply tube 22.

[0063] (Second embodiment) Next, a second embodiment of the distribution tank according to the present invention will be described. The function of the distribution tank according to the second embodiment in the inkjet printing device is the same as that of the distribution tank 100 according to the first embodiment shown in FIG. 1, and therefore a description thereof will be omitted.

[0064] FIG. 5(a) is a transparent side view showing a distribution tank according to the second embodiment, FIG. 5(b) is a cross-sectional view of the distribution tank shown in FIG. 5(a) taken along line X2-X2, and FIG. 5(c) is a cross-sectional view of the distribution tank shown in FIG. 5(a) taken along line Y2-Y2. In addition, in FIGS. 5(a) to 5(c), the stored ink 2as is shown in a see-through manner. In addition, in FIG. 5(b), the printing unit 20as and the introduction pipe T1 are omitted. As shown in Figures 5(a) to (c), the distribution tank 101 includes a container portion 10s having an internal space 1s, partition portions 30s for dividing the internal space 1s into a plurality of partition portions 30as, and a detection portion 60s for detecting whether the liquid level of the ink 2as is at an upper limit P1 or a lower limit P2 (see Figure 3). That is, the distribution tank 101 according to the second embodiment differs from the distribution tank 100 according to the first embodiment in that the internal space 1s is divided into 13 partitions 30as by 12 partitions 30s. In addition to this, the distribution tank 101 according to the second embodiment differs from the distribution tank 100 according to the first embodiment in that it does not have the auxiliary partition part 40 and the heater part 50. Other than these differences, the configuration is the same as that of the distribution tank 100 according to the first embodiment, and therefore detailed description thereof will be omitted.

[0065] In the distribution tank 101, similarly to the distribution tank 100 according to the first embodiment, the partition portions 30as are attached to the internal spaces 1s between the inlet portion 11s and the supply port portion 12s located closest to the inlet portion 11s, between adjacent supply port portions 12s, and between the recovery port portion 13s and the supply port portion 12s located closest to the recovery port portion 13s, and by arranging the plate portion 31 in the appropriate region PA, the physical properties of the ink 2as inside the distribution tank 101 can be made more uniform, and ejection can be stabilized by suppressing surface waves and submerged waves (see FIG. 3).

[0066] (Third embodiment) Next, a third embodiment of the distribution tank according to the present invention will be described. FIG. 6 is a schematic diagram for explaining the operation of the distribution tank according to the third embodiment in the inkjet printing device. As shown in FIG. 6, the distribution tank 102 according to the third embodiment is connected to the printing unit 20t and is connected to a pressure control mechanism C1 for controlling the air pressure in the distribution tank 102 and a control device C2 for controlling the amount of ink stored in the distribution tank 102.

[0067] In the distribution tank 102, ink stored in an ink tank T is pumped up by a pump P and introduced into the distribution tank 102 via an introduction pipe T1. The ink introduced into the distribution tank 102 is temporarily stored in the distribution tank 102 and is supplied directly from the distribution tank 102 to the printing unit 20t. The printing unit 20t then ejects the supplied ink, thereby performing inkjet printing on a print-receiving medium (not shown). In this case, the inkjet printing device does not have a recovery pipe T2. That is, the distribution tank 102 does not have a recovery port. Therefore, the ink stored in the distribution tank 102 is only supplied to the printing unit 20t and is not recovered.

[0068] Figure 7(a) is a transparent side view showing a distribution tank according to the third embodiment, Figure 7(b) is an arrow cross-sectional view of the distribution tank shown in Figure 7(a) taken along line X3-X3, and Figure 7(c) is an arrow cross-sectional view of the distribution tank shown in Figure 7(a) taken along line Y3-Y3. In addition, in FIGS. 7(a) to (c), the stored ink 2at is shown in a transparent manner. In addition, in FIG. 7(b), the printing unit 20at and the introduction pipe T1 are omitted. As shown in Figures 7(a) to (c), the distribution tank 102 includes a container portion 10t having an internal space 1t, a partition portion 30t for dividing the internal space 1t into a plurality of partition portions 30at, and a detection portion 60t for detecting whether the liquid level of the ink 2at is at an upper limit P1 or a lower limit P2 (see Figure 3). That is, the distribution tank 102 according to the third embodiment differs from the distribution tank 100 according to the first embodiment in that the internal space 1t is divided into two partitions 30at by one partition 30t. In addition, the distribution tank 102 according to the third embodiment differs from the distribution tank 100 according to the first embodiment in that the container portion 10t does not have a recovery port portion 13, and does not have an auxiliary partition portion 40 or a heater portion 50. Other than these differences, the configuration is the same as that of the distribution tank 100 according to the first embodiment, and therefore detailed description thereof will be omitted.

[0069] In the container portion 10t, the lower bottom portion 10at is provided with an inlet portion 11t for introducing ink 2at into the internal space 1t, and multiple supply port portions 12t for supplying the ink 2at stored in the internal space 1t to multiple printing units 20at, respectively. An introduction pipe T1 is connected to the introduction port 11t. In addition, in the container portion 10t, a plurality of supply ports 12t are provided at the lower bottom portion 10at so as to be equally spaced from one another. The inlet 11t is provided at one end of the lower bottom 10at so as not to obstruct this. That is, the inlet 11t and the plurality of supply ports 12t are provided in series in this order along the longitudinal direction of the lower bottom 10at (see FIG. 7(c)).

[0070] In the distribution tank 102, similarly to the distribution tank 100 according to the first embodiment, the partition portion 30t is attached to the internal space 1t between the inlet portion 11t and the supply port portion 12t provided at the position closest to the inlet portion 11t, and the plate portion 31 is arranged in the appropriate area PA, thereby making it possible to make the physical properties of the ink 2at inside the distribution tank 102 more uniform, and also to stabilize the ejection by suppressing the liquid surface waves and the liquid waves (see FIG. 3).

[0071] Although the preferred embodiments of the present invention have been described above, the present invention is not limited to the above embodiments.

[0072] In the distribution tank 100 according to the first embodiment, ink contained in the ink tank T is introduced directly, but it may also be introduced from the ink tank T into the distribution tank via a filter, a heating device, a degassing device, etc.

[0073] In the distribution tank 100 according to the first embodiment, the container portion 10 is box-shaped, having a lower bottom portion 10a that is rectangular when viewed from above, side portions 10b that stand on the four peripheral edges of the lower bottom portion 10a, and an upper bottom portion 10c that is provided at the upper end of the side portions 10b, but is not limited to this, and may be a hexagonal prism, an elliptical prism, or the like, as long as a partition can be attached to the internal space.

[0074] In the distribution tank 100 according to the first embodiment, the inlet port 11 and the recovery port 13 are provided in the lower bottom portion 10a, but the present invention is not limited to this. For example, it may be provided on the side that is immersed in the stored ink.

[0075] In the distribution tank 100 according to the first embodiment, a plurality of supply ports 12 are provided at equal intervals on the lower bottom 10a, and the inlet port 11 and the recovery port 13 are provided at both ends of the lower bottom 10a so as not to interfere with this, but this is not essential. Furthermore, although the inlet portion 11, the plurality of supply ports 12, and the recovery port portion 13 are provided in this order in series along the longitudinal direction of the lower bottom portion 10a, this is not essential. For example, the position of the inlet may be on the side or between the arranged supply ports. Also, the supply ports may be arranged in parallel instead of in series.

[0076] In the distribution tank 100 according to the first embodiment, the multiple partitions 30 attached to the internal space 1 have a common structure, but this is not essential. For example, the partitions may include air openings and ink openings with different positions and sizes.

[0077] In the distribution tank 100 according to the first embodiment, the partition portion 30 has a plate portion 31, an ink opening 32a1, an opening for supplementary ink 32a2, and an opening for air 32b, but the opening for supplementary ink 32a2 is not essential. Furthermore, in the distribution tank 100 according to the first embodiment, the supplementary ink opening 32a2 is provided so as to contact the bottom surface of the internal space 1, but it may also be provided at a position spaced a certain distance from the bottom surface. The partition section 30 may have further openings in addition to the ink opening 32a1, the supplementary ink opening 32a2, and the air opening 32b.

[0078] In the distribution tank 100 according to the first embodiment, the printing unit 20a is made up of an electromagnetic valve 21, a supply tube 22, and a print head 23, but is not limited to this configuration as long as inkjet printing is possible. Further, a tube heater 51 is attached to the supply tube 22, but this is not essential. [Industrial Applicability]

[0079] The distributing tank of the present invention is used in an inkjet printing device, specifically as a distributing tank for temporarily storing ink introduced from an ink tank in the inkjet printing device and for directly supplying the ink to a printing unit. According to the distribution tank of the present invention, the physical properties of the ink inside the distribution tank can be made more uniform, and the liquid surface waves and sub-liquid waves can be suppressed, thereby stabilizing the ejection. [Explanation of symbols]

[0080] 1,1s,1t...inner space 10,10s,10t...Container part 100, 101, 102... Distribution tank 10a,10at...lower bottom 10b Side 10b1 One side (lid) 10c...Top bottom 11,11s,11t...Inlet part 12,12s,12t...supply port 13, 13s... Collection port 20,20t...Printing section 20a, 20as, 20at... Printing unit 21. Solenoid valve 22 Supply tube 23 Print head 2a, 2as, 2at ink 2b...Air 30, 30s, 30t... Partition 30a, 30as, 30at...compartment 31...Plate part 32a1 Ink opening 32a2 Auxiliary ink opening 32b Air opening 40 Auxiliary partition 41...Base 42a...Left small piece 42b...Right small piece 50 Heater section 51. Tube heater 52 Thermocouple 60, 60s, 60t...Detection unit C1 Pressure control mechanism C2...Control device P···Pump P1...Upper limit P2...lower limit PA... Appropriate Area T···Ink Tank T1...inlet tube T2... Collection tube

Claims

1. A distribution tank used in an inkjet printing device, which temporarily stores ink introduced from an ink tank and supplies the ink directly to a printing unit when the ink level is in an appropriate range between an upper limit and a lower limit, a container portion having an internal space capable of storing the ink, the container portion being provided with an inlet portion for introducing the ink into the internal space and a plurality of supply ports for supplying the ink stored in the internal space to the plurality of printing units, respectively; A partition section for dividing the internal space into a plurality of partition sections; a detection unit for detecting whether the liquid level of the ink stored in the internal space is at an upper limit or a lower limit, the partition portion is attached between the inlet portion and the supply port portion provided at a position closest to the inlet portion, the partition portion has a plate portion that prevents the ink and air above the ink from flowing between the adjacent partition portions, an ink opening portion that allows the ink to flow between the adjacent partition portions, and an air opening portion that allows the air to flow between the adjacent partition portions, the plate portion is located in the appropriate region, the ink opening is located below the appropriate area, The air opening is located above the appropriate area, The printing unit is a distribution tank having an electromagnetic valve attached to the bottom of the container portion so as to correspond to the supply port portion, a supply tube communicating with the supply port portion via the electromagnetic valve, and a print head attached to the lower end of the supply tube.

2. 2. The distribution tank according to claim 1, wherein the ratio of the surface area of ​​the ink opening to the surface area of ​​the partition portion that is immersed in the ink when the liquid level of the stored ink is at the lower limit is 50% or less.

3. A plurality of the partitions are attached, At least one of the partition sections is attached between the inlet section and the supply port section provided at a position closest to the inlet section, 3. The distribution tank according to claim 1, wherein another of the partitions is attached between adjacent ones of the supply ports.

4. the partition portion further has an auxiliary ink opening for allowing the ink to flow between the adjacent partition portions, the ink opening is provided at a vertically intermediate portion of a portion immersed in the ink when the liquid level of the stored ink is at the lower limit, or above the intermediate portion, 4. The distribution tank according to claim 1, wherein the auxiliary ink opening is provided below the ink opening.

5. The supply port further includes an auxiliary partition portion that is attached directly above the supply port portion and has a U-shape in top view and is composed of a base portion and a left small piece portion and a right small piece portion provided on both the left and right sides of the base portion, 5. The distribution tank according to claim 1, wherein the supply port is located between the left small piece and the right small piece in a top view.

6. a heater unit attached to an outer surface of a side portion of the container unit for heating the ink stored in the internal space; the auxiliary partition is attached to the inner surface of the side portion, 6. The distribution tank of claim 5, wherein said sides are made of metal.

7. a heater unit attached to an outer surface of a side portion of the container unit for heating the ink stored in the internal space; The distribution tank according to any one of claims 1 to 6, wherein the heater section is attached so that the upper end thereof is positioned within a range of 10 mm upward and 20 mm downward from a position corresponding to the lower limit of the ink liquid level on the outer surface of the side section.

8. 10. The distribution tank of claim 1, wherein said supply tube is equipped with a tube heater.

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