Jointed robot
The articulated robot's engaging claw design secures the cover to joint portions, preventing unauthorized removal by requiring damage, thus maintaining component protection.
Patent Information
- Authority / Receiving Office
- JP · JP
- Patent Type
- Patents
- Current Assignee / Owner
- Filing Date
- 2022-01-26
- Publication Date
- 2026-04-13
AI Technical Summary
Existing articulated robots face issues with unnecessary removal of covers attached to joint portions, as simple screw fixation does not adequately prevent unauthorized access.
The articulated robot features a cover with engaging claws that fit into an engaged portion, forming a secure attachment that cannot be easily disengaged, requiring damage to the cover to remove it, thereby deterring unnecessary removal.
The design effectively prevents unauthorized access to the robot's internal components by making it difficult to remove the cover without causing damage, ensuring the cover remains securely in place.
Smart Images

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Abstract
Description
Technical Field
[0001] The present invention relates to an articulated robot including a robot arm having a joint portion that rotatably connects a plurality of arms.
Background Art
[0002] A robot arm having a joint portion has a structure in which a motor and a speed reducer serving as a power source of the robot arm are housed in a housing portion provided in the joint portion. In consideration of the workability of assembling the robot arm, an opening is provided in the housing portion, and the power source is assembled through the opening. After assembly, a cover is attached to the joint portion so as to close the opening in order to avoid exposure of the power source. Patent Document 1 discloses a robot arm in which a cover is attached to a joint portion by screwing.
[0003] The cover is not assumed to be removed except during maintenance of the power source or the like. However, when the cover is attached to the joint portion by simple screw fixation, the user may remove the cover unnecessarily. Measures such as using special screws that are difficult to remove and attach with general tools or attaching a sealing seal can be considered, but none of them can be said to be a complete measure.
Prior Art Documents
Patent Documents
[0004]
Patent Document 1
Summary of the Invention
Problems to be Solved by the Invention
[0005] An object of the present invention is to provide an articulated robot capable of suppressing unnecessary removal of a cover attached to a joint portion of a robot arm.
[0006] An articulated robot according to one aspect of the present invention comprises a robot arm having a plurality of arm elements and a joint portion that rotatably connects the plurality of arm elements; a housing portion provided inside the joint portion and having an opening on the side of the joint portion, housing a motor that serves as a drive source for the robot arm; and a cover that closes the opening of the housing portion. The cover has an engaging portion, and the housing portion has an engaged portion, and the cover is attached to the housing portion such that it closes the opening by the engagement of the engaging portion with the engaged portion. The engaging portion has an engaging claw that engages with the engaged portion by fitting it in, but cannot be engaged with or disengaged from the engaged portion. [Brief explanation of the drawing]
[0007] [Figure 1] Figure 1 is a perspective view of an articulated robot according to an embodiment of the present invention. [Figure 2] Figure 2(A) is a front view of one joint of the vertical multi-joint 7-axis robot, and Figure 2(B) is an exploded view of the joint with the cover removed. [Figure 3] Figure 3 is a cross-sectional view of the joint. [Figure 4] Figure 4 is an exploded perspective view of one joint and its cover. [Figure 5] Figure 5(A) is a plan view of the cover, Figure 5(B) is a perspective view of the cover, and Figure 5(C) is an enlarged perspective view of the area around the engaging claws of the cover. [Figure 6] Figure 6 is a cross-sectional view of the fitting portion of the cover with the added sealing structure. [Figure 7] Figure 7 is an enlarged cross-sectional view of the location where the engaged portion is positioned. [Figure 8] Figures 8(A) to 8(E) are side views showing various embodiments of the cover's engaging claws. [Figure 9] Figure 9(A) is a plan view of the modified cover, and Figure 9(B) is a perspective view thereof. [Figure 10] Figure 10(A) is a plan view of a cover relating to another modified example, and Figure 10(B) is a perspective view thereof. [Modes for carrying out the invention]
[0008] Embodiments of the present invention will be described in detail below with reference to the drawings. The articulated robot according to the present invention includes a robot arm having at least two arm elements and a joint that rotatably connects these arm elements. The concept of the arm elements includes not only a normal arm portion, but also a torso that rotates around a vertical axis with respect to a base, and a wrist unit at the tip of the robot arm. The joint is a joint that rotates one arm element so that it swings relative to another arm element. Typically, the joint is a joint that connects the base of the lower arm to the tip of the upper arm, and is a joint that swings the lower arm up and down. In this embodiment, a multi-joint robot having a plurality of arm elements and a plurality of joints is illustrated.
[0009] [Overall robot configuration] Figure 1 is a perspective view of an articulated robot 1 according to an embodiment. Here, a vertically articulated 7-axis robot is exemplified as the articulated robot 1. The articulated robot 1 comprises a robot arm 10 having seven rotation axes: a first axis 2A, a second axis 2B, a third axis 2C, a fourth axis 2D, a fifth axis 2E, a sixth axis 2F, and a seventh axis 2G. The robot arm 10 includes a base portion 11, a body portion 12 (first arm element), a first arm 13 (second arm element), a second arm 14 (third arm element), a third arm 15, and a head portion 16.
[0010] The base portion 11 is a housing that is fixedly installed on a floor surface, pedestal, or the like. The body portion 12 is connected to the upper surface of the base portion 11 via a first rotational joint portion 21. The body portion 12 is rotatable in both forward and reverse directions around the axis of the first axis 2A, which extends vertically, by the first rotational joint portion 21. The first arm 13 has a predetermined length, and its base end is connected to the body portion 12 via a first oscillating joint portion 22 (first joint portion). The first arm 13 is oscillating around the axis of the second axis 2B, which extends horizontally, by the first oscillating joint portion 22. The first arm 13 has a second rotational joint portion 23 in the middle. The tip piece of the first arm 13 is rotatable around the axis of the third axis 2C, which extends in the direction of the arm axis, by the second rotational joint portion 23.
[0011] The second arm 14 is an arm attached to the lower side of the first arm 13, and its base end is connected to the tip of the first arm 13 via a second oscillating joint 24 (second joint). The second arm 14 is oscillating around the axis of the fourth axis 2D, which extends horizontally, by the second oscillating joint 24. The second arm 14 has a third rotational joint 25 in the middle. The tip piece of the second arm 14 is rotatable around the axis of the fifth axis 2E, which extends in the direction of the arm axis, by the third rotational joint 25.
[0012] The third arm 15 is an arm attached to the lower side of the second arm 14, and its base end is connected to the tip of the second arm 14 via a third pivot joint 26. The third arm 15 is pivotable around the axis of the sixth axis 2F, which extends horizontally, by the third pivot joint 26. The head portion 16 is rotatably attached to the tip side of the third arm 15 around the axis of the seventh axis 2G, which extends vertically.
[0013] Covers 3 are attached to the sides of the three joints that pivot the arm element, namely the first, second, and third pivoting joints 22, 24, and 26. Specifically, the first cover 3A is attached to both sides of the first pivoting joint 22, which has a roughly cylindrical housing shape, and the second cover 3B is attached to both sides of the second pivoting joint 24. The third cover 3C is attached to one side of the third pivoting joint 26. In this embodiment, at least one of these covers 3A, 3B, and 3C can be attached to each joint without tools, while being designed to prevent removal while maintaining its original shape.
[0014] [Detailed structure of the joint] Figure 2(A) is a front view of the first oscillating joint 22 shown in Figure 1, and Figure 2(B) is a diagram showing the state in which the first cover 3A has been removed from the first oscillating joint 22. Figure 3 is a cross-sectional view of the first oscillating joint 22. Figure 4 is an exploded perspective view of the first oscillating joint 22 and the first cover 3A. Refer to Figures 1 and 4. The second oscillating joint 24 and the second cover 3B, and the third oscillating joint 26 and the third cover 3C also have substantially the same structure as the first oscillating joint 22 and the first cover 3A. Hereafter, the first oscillating joint 22 will be simply referred to as the joint 22, and the first cover 3A will be simply referred to as the cover 3.
[0015] The joint 22 is provided with a housing 4 (first housing) for housing the drive mechanism of the robot arm 10. The joint 22 is configured such that the upper end portion of the housing of the torso 12 and the lower end portion of the housing of the base end piece 131 of the first arm 13 are aligned horizontally, and as described above, it has a substantially cylindrical shape. The housing 4 is a substantially cylindrical housing space provided inside this substantially cylindrical joint 22.
[0016] Figure 3 shows the drive mechanism housed in the housing portion 4. Here, as the drive mechanism, a motor 51 (first motor), a speed reducer 52, a brake 53, a torque sensor 54, and a controller board 55 are exemplified. The second swing joint portion 24 and the third swing joint portion 26 are also provided with the same or similar housing portions 4 (second housing portion and third housing portion), and the drive mechanisms including the motor 51 (second motor and third motor) are housed in the respective housing portions 4. Note that the description of the housing portion 4 provided in the second swing joint portion 24 and the third swing joint portion 26 can be omitted because it can refer to the description of the housing portion 4 provided in the first swing joint portion 22.
[0017] The motor 51 is a drive source for rotating the first arm 13 around the second axis 2B, and includes a motor shaft 51S that generates a rotational force. The motor 51 may have a function of decelerating and stopping the rotational movement of the motor shaft 51S. The speed reducer 52 reduces the rotational speed of the motor shaft 51S at a predetermined reduction ratio and transmits it to the rotation mechanism. The brake 53 has a function (holding brake function) of preventing the first arm 13 from rotating due to its own weight when the motor 51 is de-energized. The torque sensor 54 detects the rotational torque applied by the motor 51 to the first arm 13. The controller board 55 controls the operation of the motor 51 based on commands from an external control device and the detection results of the torque sensor 54.
[0018] The housing portion 4 has openings 4H on both sides of the joint portion 22. The openings 4H are for facilitating the assembly work of the motor 51 and other components into the housing portion 4 during the manufacture of the robot arm 10, and the removal and reinstallation work of the motor 51 from the housing portion 4 during maintenance and the like. The cover 3 is a member that closes the openings 4H of the housing portion 4. By attaching the cover 3, it is not necessary to expose the heat-generating motor 51, the speed reducer 52 including gears, the controller board 55 on which electronic components are mounted, etc. to the outside.
[0019] The cover 3 has engaging claws 31 (engaging portions) that extend in the depth direction of the accommodating portion 4. The depth direction is the direction of arrow F1 for the left cover 3 shown in FIG. 2(B) and the direction of arrow F2 for the right cover 3. The engaging claw 31 is an engaging portion that mechanically engages with the accommodating portion 4. In this embodiment, as shown in FIG. 4, an example is shown where the engaging claws 31 project from three locations on the annular outer peripheral edge of the cover 3 at intervals of 120 degrees. On the inner peripheral wall near the opening 4H of the accommodating portion 4, an engaged portion 41 is provided corresponding to the arrangement of the engaging claws 31. By engaging the engaging claws 31 with the engaged portion 41, the cover 3 is attached to the accommodating portion 4 so as to close the opening 4H.
[0020] [Details of the Cover and the Engaged Portion] Subsequently, the detailed structure of the cover 3 having the engaging claws 31 and the engaged portion 41 will be described. FIG. 5(A) is a plan view of the cover 3, FIG. 5(B) is a perspective view of the cover 3, and FIG. 5(C) is an enlarged perspective view near the engaging claw 31. The cover 3 includes a cover body 30, a fitting cylinder portion 302, and the engaging claws 31. The cover 3 is made of a resin material including the engaging claws 31. On the other hand, the housing of the robot arm 10 that partitions the space of the accommodating portion 4 is made of a metal material including the engaged portion 41.
[0021] The cover body 30 has a circular shape in plan view and has a size to close the opening 4H of the accommodating portion 4. Further, the cover body 30 has a convex curved surface shape in the direction opposite to the depth direction F1 of the accommodating portion 4. The fitting cylinder portion 302 is a cylindrical portion that extends in the depth direction F1 from near the peripheral edge portion 301 of the cover body 30. As shown in FIG. 3, the fitting cylinder portion 302 of the left cover 3 is fitted into the opening 4H so as to contact the inner wall 121 near the opening 4H of the body portion 12. The peripheral edge portion 301 has a diameter slightly larger than that of the fitting cylinder portion 302 and is flush with the outer surface of the housing of the body portion 12.
[0022] In the articulated robot 1, although the cover 3 is attached, it is conceivable that it may not be possible to sufficiently prevent foreign matter such as dust from entering the housing 4 from the outside. For this reason, it is desirable to provide a sealing structure between the inner wall 121 of the opening 4H and the fitting body 302. Figure 6 is a cross-sectional view of the fitting portion of the cover 3 to which the sealing structure has been added, and is a cross-sectional view showing the fitting portion corresponding to the upper part of the cover 3 on the left side of Figure 3. The inner wall 121 is provided with an annular groove 122 that extends in the circumferential direction of the opening 4H at a position that overlaps with the fitting body 302 when fitted. A sealing material 123 such as an O-ring or lip seal is housed in the annular groove 122. The annular groove 122 and the sealing material 123 may also be provided on the fitting body 302 side.
[0023] The engaging claw 31 includes an extension 32 and a projection 33. The extension 32 is a flat plate-shaped portion that extends parallel to the depth direction F1 from the peripheral edge 301 of the cover body 30. The base 321 of the extension 32 is connected to the peripheral edge 301. The projection 33 is provided at the tip 322 of the extension 32 and is a portion that protrudes radially outward from the tip 322 of the cover body 30. In this embodiment, the projection 33 has a substantially right-angled triangular shape when viewed from the side. Slits 303 are provided on both sides of the engaging claw 31, formed by cutting out a part of the fitting body 302. The other two engaging claws 31 are similar, although they are not shown in the drawings. The slits 303 are provided to give the engaging claw 31 a length in the depth direction F1 that allows it to exhibit the required amount of elastic deformation.
[0024] The extension portion 32 has a first contact surface 34 that extends in the depth direction F1 from the peripheral edge portion 301 of the cover body 30. The first contact surface 34 is the radially outer surface of the cover body 30 on the flat extension portion 32. The projection portion 33 has a second contact surface 35 that projects laterally radially outward from the first contact surface 34, and a tapered surface 331 that extends diagonally backward from the tip portion 322. The second contact surface 35 is the surface of the projection portion 33 that faces the opposite direction from the depth direction F1, and is the surface that exerts an engagement effect with respect to the engaged portion 41. The tapered surface 331 is the surface that facilitates the fitting of the engaging claw 31 into the engaged portion 41.
[0025] Figure 7 is an enlarged cross-sectional view of the location of the engaged portion 41 in Figure 3. Figure 7 shows the state in which the cover 3 is fitted into the opening 4H and the engaging claw 31 is engaged with the engaged portion 41. The engaged portion 41 is a small projection in the housing of the body portion 12 that extends in the depth direction F1 from the opening edge 124 that defines the opening 4H of the housing portion 4. The engaged portion 41 includes a first receiving surface 42 to which the first contact surface 34 of the engaging claw 31 contacts, and a second receiving surface 43 to which the second contact surface 35 contacts. The first receiving surface 42 is a plane that points to the radial center of the engaged portion 41, and the second receiving surface 43 is a plane that points to the depth direction F1.
[0026] As shown in Figure 7, the engaging claw 31 engages with the engaged portion 41 by being fitted into it, but is a claw that cannot be disengaged from the engaged portion 41. "Cannot be disengaged" means that it is practically impossible to release the engagement state of the engaging claw 31 from the engaged portion 41 without deforming or damaging the engaging claw 31. When the cover 3 is fitted into the opening 4H, the tapered surface 331 is guided at the introduction portion of the first receiving surface 42, causing the engaging claw 31 to elastically deform radially inward from the root portion 321. Then, with the protruding portion 33 sliding in contact with the first receiving surface 42, the engaging claw 31 moves in the depth direction F1.
[0027] When the tip of the first receiving surface 42 passes, the elastic deformation is released, and the second contact surface 35 fits into the second receiving surface 43. As a result, the engaging claw 31 engages with the engaged portion 41, and the cover 3 is attached to the opening 4H. The length of the extension 32 of the engaging claw 31 in the depth direction F1 is set to a length that allows for the elastic deformation when the protruding portion 33 slides against the first receiving surface 42.
[0028] On the other hand, the engaging claw 31 is not equipped with a mechanism for engaging with or disengaging from the engaged portion 41. In typical snap-fit designs, a spring mechanism is provided to release the engagement of the engaging claw or other components that have engaged with the engaged portion. In contrast, the engaging claw 31 simply extends in the depth direction F1 from the peripheral edge 301 of the cover body 30, and there is no design feature or mechanism to remove the protruding portion 33, once engaged with the engaged portion 41, from the engaged portion 41. Therefore, if a force greater than a predetermined amount is applied to the cover 3 in the opposite direction of the depth direction F1 in an attempt to forcibly remove the cover 3 from the opening 4H, the engaging claw 31 will plastically deform or break. The base portion 321, where stress tends to concentrate, is particularly susceptible to damage.
[0029] When the cover 3 is fitted into the opening 4H, the three engaging claws 31 are elastically deformed radially inward at approximately equal rates by the guidance of their tapered surfaces 331. As a result, the three engaging claws 31 can engage with the engaged portion 41 after advancing a predetermined length in the depth direction F1. On the other hand, when removing the cover 3 from the opening 4H, it is practically impossible to elastically deform the three engaging claws 31 radially inward at approximately equal rates as described above. Therefore, to achieve the removal, it is necessary to significantly deform one of the engaging claws 31. If a deformation force exceeding the range of elastic deformation is applied to one of the engaging claws 31, that claw 31 will be damaged, and the cover 3 will no longer be able to function as a cover that closes the opening 4H. This has a deterrent effect that makes users hesitate to remove the cover 3 unnecessarily.
[0030] [Various embodiments of engaging claws] Next, various embodiments of the engaging claw 31 will be described based on Figures 8(A) to (E). Figure 8(A) is an enlarged view of the engaging claw 31 and engaged portion 41 according to the first embodiment, which are also illustrated in Figures 2 to 5 and Figure 7. The angle θ1 between the first contact surface 34 and the second contact surface 35 of the extension portion 32 of the engaging claw 31 is 90 degrees. Following the example of the engaging claw 31, the angle between the first receiving surface 42 and the second receiving surface 43 of the engaged portion 41 is also 90 degrees. When the engaging claw 31 is engaged with the engaged portion 41, the first contact surface 34 is in contact with the first receiving surface 42, and the second contact surface 35 is in contact with the second receiving surface 43.
[0031] In the engagement portion where the engaging claw 31 with θ1 = 90 degrees (or less) engages with the engaged portion 41, the engagement between the second contact surface 35 and the second receiving surface 43 cannot be easily released. Therefore, when an external force is applied to remove the cover 3, the engaging claw 31 is likely to be damaged. In other words, the engaging claw 31 of this embodiment does not have a spring mechanism like a snap-fit that allows the second contact surface 35 to move upward relative to the second receiving surface 43 and release the engagement between the two. Consequently, the only way to release the engagement between the two is to apply an external force to break the base portion 321 of the engaging claw 31 or to remove the protruding portion 33, thereby damaging the original shape of the engaging claw 31. Thus, the engaging claw 31 shown in Figure 8(A) allows for the realization of an engaging claw 31 that cannot be engaged or disengaged with a simple claw shape.
[0032] Figure 8(B) shows the engaging claw 31A and engaged portion 41A according to the second embodiment. The engaging claw 31A has an extension portion 32A and a projection portion 33A, similar to the first embodiment, with the extension portion 32A having a first contact surface 34A and the projection portion 33A having a second contact surface 35A. The difference from the first embodiment is that the projection portion 33A has a so-called "return" shape. Because it has a "return" shape, the angle θ2 between the first contact surface 34A and the second contact surface 35A is less than 90 degrees. Here, an example with θ2 = 60 degrees is shown.
[0033] The engaged portion 41A also has a pointed shape so as to engage closely with the engaging claw 31A. That is, the angle between the first receiving surface 42A and the second receiving surface 43A of the engaged portion 41A is set to about 60 degrees. When the engaging claw 31A is engaged with the engaged portion 41A, the first contact surface 34A is in contact with the first receiving surface 42A, and the second contact surface 35A is in contact with the second receiving surface 43A. According to the engaging claw 31A of the second embodiment, since θ2 is set to less than 90 degrees, it is possible to realize an engaging claw 31A that is more difficult to disengage from the engaged portion 41A.
[0034] Figure 8(C) shows the engaging claw 31B and engaged portion 41B according to the third embodiment. The engaging claw 31B has an extension 32B and a projection 33B similar to those in the first embodiment, the extension 32B having a first contact surface 34B and the projection 33B having a second contact surface 35B. The angle between the first contact surface 34B and the second contact surface 35B is 90 degrees, which is also the same as in the first embodiment. Following this engaging claw 31B, the angle between the first receiving surface 42B and the second receiving surface 43B of the engaged portion 41B is also 90 degrees.
[0035] The difference from the first embodiment is that the second contact surface 35B has a protrusion 36 on a part of its surface, and the second receiving surface 43B has a recess 44 on a part of its surface. The protrusion 36 and the recess 44 have a shape that allows them to fit together when the cover 3 is attached to the housing 4, that is, when the engaging claw 31B is engaged with the engaged portion 41B. The protrusion 36 and the recess 44 may fit together tightly or with a predetermined amount of play. According to the third embodiment, the fitting of the protrusion 36 into the recess 44 restricts relative sliding movement between the second contact surface 35B and the second receiving surface 43B. Therefore, a locking portion that cannot be engaged or disengaged can be easily realized.
[0036] Figure 8(D) shows the engaging claw 31C and engaged portion 41C according to the fourth embodiment. The fourth embodiment is a modification of the third embodiment, in which the engagement of the concave and convex parts is reversed. The engaging claw 31C comprises an extension 32C and a projection 33C, the extension 32C having a first contact surface 34C and the projection 33C having a second contact surface 35C. Following the engaging claw 31C, the engaged portion 41C comprises a first receiving surface 42C and a second receiving surface 43C.
[0037] The second contact surface 35C has a recess 37 in which a part of its surface is indented, and the second receiving surface 43C has a protrusion 45 in which a part of its surface is protruding. The recess 37 and the protrusion 45 have a shape that allows them to fit together when the cover 3 is attached to the housing 4, that is, when the engaging claw 31C is engaged with the engaged portion 41C. In the fourth embodiment as well, the relative sliding movement between the second contact surface 35C and the second receiving surface 43C can be restricted by fitting the protrusion 45 into the recess 37.
[0038] Figure 8(E) shows the engaging claw 31D and engaged portion 41D according to the fifth embodiment. The engaging claw 31D comprises an extension portion 32D and two protrusions: a first protrusion 33D1 and a second protrusion 33D2. The first protrusion 33D1 and the second protrusion 33D2 are projected from the extension portion 32D so as to be aligned in the depth direction F1 of the housing portion 4. The extension portion 32D has a first contact surface 34D, and the first protrusion 33D1 and the second protrusion 33D2 each have second contact surfaces 35D1 and 35D2. Following the engaging claw 31D, the engaged portion 41D comprises a first receiving surface 42D and two second receiving surfaces 43D1 and 43D2.
[0039] When the engaging claw 31D is engaged with the engaged portion 41D, the second contact surface 35D1 of the front first projection 33D1 engages with the second receiving surface 43D1, which is the tip surface of the engaged portion 41D, and the second contact surface 35D2 of the rear second projection 33D2 engages with the rear second receiving surface 43D2. The rear second receiving surface 43D2 is a receiving surface created by forming a groove 46 in a part of the first receiving surface 42D that can accommodate the second projection 33D2. According to the fifth embodiment, the first projection 33D1 and the second projection 33D2, which are aligned in the depth direction F1, engage with the engaged portion 41D, respectively. Therefore, in order to remove the cover 3, it is necessary to release the engagement of both the first and second projections 33D1 and 33D2, making it easy to realize a locking claw that cannot be engaged or disengaged.
[0040] In the articulated robot according to the embodiment described above, the drive mechanism of the robot arm 10, including the motor 51, is housed in a housing 4 having an opening 4H provided in the oscillating joints 22, 24, and 26. Therefore, workers can easily assemble the motor 51 into the housing 4 during the manufacturing of the robot arm 10 and perform maintenance on the motor 51 through the opening 4H.
[0041] Furthermore, the cover 3 that closes the opening 4H can be engaged by fitting the engaging claw 31 into the engaged portion 41, so it can be easily attached to the housing 4 without tools. On the other hand, once the engaging claw 31 engages with the engaged portion 41, it becomes impossible to disengage from the engaged portion 41. Therefore, the only way to remove the cover 3 from the housing 4 is to break the engaging claw 31. In other words, the act of removing the cover 3 and exposing the opening 4H involves breaking the engaging claw 31. Since the damage to the engaging claw 31 leads to the substantial loss of the function of the cover 3, it can deter users from unnecessarily removing the cover 3.
[0042] [Modified Embodiment] Although embodiments of the present invention have been described above, the present invention is not limited to the above embodiments, and for example, the following modified embodiments can be adopted.
[0043] (1) As described above, the engaging claw 31 is not equipped with a mechanism to actively release its engagement with the engaged portion 41, like a snap-fit. For this reason, in order for a maintenance worker or other authorized worker to remove the cover 3, it is necessary to insert a removal tool into the gap between the peripheral edge 301 of the cover body 30 and the edge of the opening 4H and pry open the cover 3. In this operation, it is desirable to insert the removal tool near the engaging claw 31 and apply external force to the cover 3 using the principle of leverage, but the position of the engaging claw 31 cannot be identified from the outside.
[0044] Figure 9(A) is a plan view of the modified cover 3D, and Figure 9(B) is a perspective view thereof. The cover 3D has a marking portion 38 that indicates the position where a removal tool can be applied to the cover 3D when it is attached to the housing portion 4. The marking portion 38 is a small projection that protrudes from the surface near the peripheral edge 301 of the cover body 30, near the position of one of the engaging claws 31. The worker can insert a removal tool such as a flathead screwdriver by referring to the position of the marking portion 38. The marking portion 38 may be a recess, or have letters or marks printed on it. Note that the engaging claws 31 will be damaged when the cover 3 is removed, so the worker will attach a new cover 3 to the opening 4H after maintenance.
[0045] Figure 10(A) is a plan view of cover 3E according to another modification, and Figure 10(B) is a perspective view thereof. Cover 3E is provided with a notch 39 into which the tip of a flathead screwdriver can be inserted, as a replacement for the marking portion 38 described above. The notch 39 is a portion of the peripheral edge 301 that has been cut out in the vicinity of the position of one of the engaging claws 31, according to the shape of the tip of a flathead screwdriver. The notch 39 may also be provided on the housing side of the housing portion 4. According to these modifications, the ease of removing cover 3 by maintenance workers and the like can be improved.
[0046] (2) The engaging claws 31 of the cover 3 may be provided with a function to press the start button of the articulated robot 1 or robot arm 10. For example, a start button that is pressed by the tip 322 of the engaging claws 31 is placed on the inner wall of the housing of the housing 4. Naturally, if the engaging claws 31 are deformed or fall off, the start button will not be pressed, and the articulated robot 1 will not operate. For example, if a user who does not have the authority to remove the cover 3 removes the cover 3, the articulated robot 1 will not be able to operate, so a deterrent effect on unnecessary removal of the cover 3 can be expected.
[0047] (3) In the above embodiment, an example was shown in which the cover 3, including the engaging claw 31, is made of resin material, and the housing of the robot arm 10, including the engaged portion 41, is made of metal material. Alternatively, both the engaging claw 31 and the engaged portion 41 may be made of resin material or metal material. However, as in the above embodiment, if the engaging claw 31 is made of a resin material with relatively low strength and the engaged portion 41 is made of a metal material with relatively high strength, the difference in strength between the two can make it easier for the engaging claw 31 to deform or break off when force is applied to remove the cover 3.
[0048] [Inventions included in the above embodiments] An articulated robot according to one aspect of the present invention comprises a robot arm having a plurality of arm elements and a joint portion that rotatably connects the plurality of arm elements; a housing portion provided inside the joint portion and having an opening on the side of the joint portion, housing a motor that serves as a drive source for the robot arm; and a cover that closes the opening of the housing portion, wherein the cover has an engaging portion and the housing portion has an engaged portion, and the cover is attached to the housing portion such that the opening is closed by the engagement of the engaging portion with the engaged portion, and the engaging portion has an engaging claw that engages with the engaged portion by fitting it into place, but cannot be engaged with or disengaged from the engaged portion.
[0049] According to the robot described above, the motor is housed in a housing having an opening, so the assembly of the motor into the housing during the manufacturing of the robot arm and the maintenance of the motor can be easily performed through the opening. Furthermore, the cover that closes the opening can be engaged by fitting the engaging claws into the engaged portion, so it can be easily attached to the housing without tools. On the other hand, once the engaging claws are engaged with the engaged portion of the housing, they cannot be engaged or disengaged from the engaged portion. Therefore, the only way to remove the cover from the housing is to break the engaging claws. Such damage effectively renders the cover useless, which may cause users to hesitate to remove the cover unnecessarily.
[0050] In the articulated robot described above, the robot arm is a multi-joint robot arm including a first joint connecting a first arm element and a second arm element, and a second joint connecting the second arm element and a third arm element. The housing includes a first housing for housing a first motor inside the first joint, and a second housing for housing a second motor inside the second joint. The cover having the engaging claws may be attached to at least one of the first housing and the second housing.
[0051] According to this robot, a cover having the above-mentioned advantages can be applied to the joint portion of a multi-joint robot arm having three or more arm elements and two or more joint portions.
[0052] In the articulated robot described above, the engaging claw includes an extension having a first contact surface extending from the peripheral edge of the cover in the depth direction of the housing, and a projection having a second contact surface projecting laterally from the first contact surface, and the engaged portion includes a first receiving surface that the first contact surface contacts, and a second receiving surface that the second contact surface contacts, and it is desirable that the angle between the first contact surface and the second contact surface is 90 degrees or less.
[0053] According to this robot, the engaging claw protrudes from the peripheral edge of the cover in the depth direction of the housing. The cover engages with the housing through the engaging claw, which has an angle of 90 degrees or less between its first and second contact surfaces, and the engaged portion, which has a first receiving surface and a second receiving surface that these contact surfaces come into contact with. In this engagement configuration, if an external force is applied to release the contact state in order to remove the cover, the base of the engaging claw is prone to breakage. Therefore, an engaging claw that cannot be engaged or disengaged can be realized with a simple claw shape.
[0054] In the articulated robot described above, the engaging claw may include a first and second protrusion as the protrusion, which are aligned in the depth direction of the housing, and the engaged portion may include two second receiving surfaces that come into contact with the second contact surfaces of the first and second protrusions.
[0055] According to this robot, the first and second protrusions, which are aligned in the depth direction of the housing, engage with the engaged portion, respectively. Therefore, removing the cover requires disengaging both the first and second protrusions, making it easy to create a locking claw that cannot be engaged or disengaged.
[0056] In the articulated robot described above, the second contact surface may have a protruding portion on a part of its surface, and the second receiving surface may have a recessed portion on a part of its surface, wherein the protruding portion may have a shape that allows it to fit into the recessed portion when the cover is attached to the housing. Alternatively, the second contact surface may have a recessed portion on a part of its surface, and the second receiving surface may have a protruding portion on a part of its surface, wherein the recessed portion may have a shape that allows it to receive the protruding portion when the cover is attached to the housing.
[0057] According to this robot, the fitting of the concave and convex portions restricts relative sliding movement between the second contact surface and the second receiving surface. Therefore, a locking claw that cannot be engaged or disengaged can be easily realized.
[0058] In the articulated robot described above, it is preferable that the engaging portion is made of a resin material and the engaged portion is made of a metal material.
[0059] According to this robot, the engaging part is made of a relatively low-strength resin material, while the engaged part is made of a relatively high-strength metal material. The difference in strength between the two makes it more difficult to remove the cover while maintaining the engaging claws.
[0060] In the articulated robot described above, it is desirable that the cover has a marking portion indicating the application position of a tool for removing the cover when it is attached to the housing. The marking portion may also be a notch into which the tip of a flathead screwdriver can be inserted.
[0061] This robot can improve the work efficiency of maintenance workers and other personnel who have the authority to remove the cover of the robot itself.
Claims
1. A robotic arm having a plurality of arm elements and a joint that rotatably connects the plurality of arm elements, A housing is provided inside the joint and has an opening on the side of the joint, and houses a motor that serves as the drive source for the robot arm, The housing section comprises a cover that closes the opening of the housing section, The cover has a plurality of engaging claws, and the housing has a receiving portion, and the cover is attached to the housing so as to close the opening by the engagement of the plurality of engaging claws with the receiving portion. The plurality of engaging claws are, Engagement occurs through elastic deformation that causes the part to fit into the engaged part, while disengagement from the engaged part is impossible except by damage. An articulated robot in which, when the cover is fitted into the opening, it undergoes uniform elastic deformation to enable engagement, but when the cover is removed from the engaged portion, uniform elastic deformation is impossible and the cover is damaged.
2. In the articulated robot according to claim 1, The robot arm is a multi-joint robot arm that includes a first joint connecting a first arm element and a second arm element, and a second joint connecting the second arm element and a third arm element. The aforementioned housings include a first housing for housing a first motor inside the first joint, and a second housing for housing a second motor inside the second joint. An articulated robot, wherein the cover having the engaging claws is attached to at least one of the first housing and the second housing.
3. In the articulated robot according to claim 1 or 2, Each of the plurality of engaging claws includes an extension having a first contact surface extending from the peripheral edge of the cover in the depth direction of the housing, and a projection having a second contact surface projecting laterally from the first contact surface. The engaged portion includes a first receiving surface to which the first contact surface contacts, and a second receiving surface to which the second contact surface contacts, An articulated robot in which the angle between the first contact surface and the second contact surface is 90 degrees or less.
4. In the articulated robot according to claim 3, Each of the plurality of engaging claws includes, as a protruding portion, a first protruding portion and a second protruding portion arranged in the depth direction of the housing portion, The engaged portion includes two second receiving surfaces that come into contact with the second contact surfaces of the first and second protrusions, respectively, in an articulated robot.
5. In the articulated robot according to claim 3 or 4, The second contact surface has a protruding convex portion on a part of its surface, The second receiving surface has a recess in which a part of its surface is indented. The articulated robot has a protrusion that is shaped to fit into the recess when the cover is attached to the housing.
6. In the articulated robot according to claim 3 or 4, The second contact surface has a recess in which a part of its surface is indented. The second receiving surface has a protruding portion on a part of its surface, The articulated robot wherein the recess has a shape that can receive the protrusion when the cover is attached to the housing.
7. In the articulated robot according to any one of claims 1 to 6, An articulated robot in which the plurality of engaging claws are made of resin material and the engaged parts are made of metal material.
8. In the articulated robot according to any one of claims 1 to 7, The aforementioned cover has a marking portion indicating the application position of a tool for removing the cover when it is attached to the housing, an articulated robot.
9. In the articulated robot according to claim 8, The aforementioned markings are notches into which the tip of a flathead screwdriver can be inserted, in this articulated robot.
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