Material collection device
The logging device addresses inefficiencies in existing equipment by using a winch-controlled clamp system with horizontal rotation and pulleys, ensuring safe and cost-effective tree collection in mountainous terrain.
Patent Information
- Authority / Receiving Office
- JP · JP
- Patent Type
- Patents
- Current Assignee / Owner
- TOKUKO CO LTD
- Filing Date
- 2022-10-31
- Publication Date
- 2026-06-17
AI Technical Summary
Existing overhead logging equipment, such as hydraulic grapples and wire-type hooks, face challenges in efficiently and safely collecting trees in mountainous areas while being cost-effective and lightweight.
A logging device with a clamp part, moving part, and relay part connected by wires, utilizing a winch for remote control of the clamp's opening and closing, and incorporating a horizontal rotation control mechanism with pulleys at the claw ends to manage tree gripping.
Enables efficient, safe, and cost-effective tree collection by reducing manual labor, minimizing manufacturing costs, and enhancing operational reliability and safety.
Smart Images

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Abstract
Description
Technical Field
[0001] The present invention relates to a logging equipment, and particularly to an overhead logging equipment for collecting trees felled in mountains.
Background Art
[0002] Conventionally, an overhead logging equipment for collecting trees felled in mountains has been developed. Generally, a hydraulic grapple is used for the logging equipment. However, in the case of a hydraulic grapple, cost increase and weight are problems. On the other hand, a wire-type hook has been developed (Patent Document 1), but it is difficult to use in mountainous areas, which is a problem.
Prior Art Documents
Patent Documents
[0003]
Patent Document 1
Summary of the Invention
Problems to be Solved by the Invention
[0004] However, even if the hook shown in Patent Document 1 is used for an overhead logging equipment, there is room for improvement in efficiently and safely logging trees.
[0005] An object of the present invention is to provide a logging equipment that can efficiently and safely log trees in mountainous areas while reducing manufacturing costs and weight.
Means for Solving the Problems
[0006] The above object is achieved by a clamp part for gripping a tree, a moving part for moving the clamp part, and a relay part including a winch for controlling the opening and closing operation of the clamp part. The winch and the clamp section are connected via a wire, and the clamp section and the intermediate section are also connected by a wire. The aforementioned movement is achieved by a logging device that moves both the clamping section and the relay section containing the winch.
[0007] Furthermore, the above objective is, The system includes a horizontal rotation control mechanism that controls the horizontal rotation of the clamp by controlling the amount of winding of the winch. This can also be achieved with the logging equipment described above.
[0008] Furthermore, the above objective is, The clamp portion is composed of a first claw portion and a second claw portion. This can also be achieved by the logging device described above, in which pulleys are provided at the upper ends of the first claw portion and the second claw portion. [Effects of the Invention]
[0009] According to the present invention, it is possible to provide a logging device that can efficiently and safely collect timber while reducing manufacturing costs. [Brief explanation of the drawing]
[0010] [Figure 1] This figure illustrates a cable-type logging device 1000 according to an embodiment of the present invention. [Figure 2] This figure illustrates a logging machine 1 used in a cable-type logging device 1000 according to an embodiment of the present invention. [Figure 3] This figure illustrates a logging machine 1 used in a cable-type logging device 1000 according to an embodiment of the present invention. [Figure 4] This figure illustrates a logging machine 1 used in a cable-type logging device 1000 according to an embodiment of the present invention. [Figure 5] This figure illustrates a logging machine 1 used in a cable-type logging device 1000 according to an embodiment of the present invention. [Figure 6] This figure illustrates a logging machine 1 used in a cable-type logging device 1000 according to an embodiment of the present invention. [Figure 7] This is a diagram for explaining the logging machine 1 used in the overhead logging device 1000 according to an embodiment of the present invention. [Figure 8] This is a diagram for explaining the logging machine 1 used in the overhead logging device 1000 according to an embodiment of the present invention. [Figure 9] This is a diagram for explaining the logging machine 1 used in the overhead logging device 1000 according to an embodiment of the present invention. [Figure 10] This is a diagram for explaining the logging machine 1 used in the overhead logging device 1000 according to an embodiment of the present invention. [Figure 11] This is a diagram for explaining the logging machine 1 used in the overhead logging device 1000 according to an embodiment of the present invention. [Figure 12] This is a diagram for explaining the logging machine 2 used in the overhead logging device 1000 according to an embodiment of the present invention. [Figure 13] This is a diagram for explaining the logging machine 2 used in the overhead logging device 1000 according to an embodiment of the present invention. [Figure 14] This is a diagram for explaining the logging machine 2 used in the overhead logging device 1000 according to an embodiment of the present invention. [Figure 15] This is a diagram for explaining the logging machine 2 used in the overhead logging device 1000 according to an embodiment of the present invention. [Figure 16] This is a diagram for explaining the logging machine 2 used in the overhead logging device 1000 according to an embodiment of the present invention. [Figure 17] This is a diagram for explaining the logging machine 2 used in the overhead logging device 1000 according to an embodiment of the present invention. <~
Embodiments for Carrying Out the Invention
[0011] Hereinafter, the overhead logging device 1000 according to an embodiment of the present invention will be described with reference to FIGS. 1 to 17. In all the following drawings, for ease of understanding, the dimensions, ratios, etc. of each component are shown differently as appropriate.
[0012] Figure 1 is a schematic front view of a cable-type logging device 1000 according to an embodiment of the present invention. As shown in Figure 1, the cable-type logging device 1000 consists of a mobile unit that moves along a wire cable and a logging machine 1. The logging machine 1 is broadly composed of a clamp unit that grasps felled trees and a relay unit that relays between the clamp unit and the mobile unit. The mobile unit in this embodiment is an existing device shown in Figure 1, but it may also be an existing self-propelled or fixed crane, or a flying device such as a helicopter or drone.
[0013] Figure 2 is a schematic front view showing the state in which the logging machine 1 is gripping a log 10. The intermediate section has a winch section 200 containing a winch (not shown), a rotation control unit 240 that controls the rotation of the clamp section, and a connecting section 301 that connects the winch and the clamp section. The winch is configured to be remotely operated by remote control. Wire connection sections 412 and 413 are provided at both lower ends of the winch section 200, and wires 420 and 421 are provided at wire connection sections 410 and 411 provided at the upper ends of the claws 401 and 402 of the clamp section, respectively. In addition, the wire wound on the winch is connected to the center of the connecting section 301, and wires 310 and 311 are provided at wire connection sections provided from both ends of the connecting section 301 approximately midway between the claws of the clamp section (below the rotation axis 430). In this way, the logging machine 1 closes the claws 401 and 402 of the clamp section by the weight of the log 10. When the timber 10 is moved to the desired location and lands on the ground, winding up the winch causes the claws 401 and 402 to be lifted upward around the rotating shaft 430, and the clamp section opens (see Figure 5). In this way, when the winch of the logging machine 1 is wound up, the claws 401 and 402 are lifted upward around the rotating shaft 430, and the clamp opens. At the same time, the rotation control unit 240 controls the rotation horizontally, allowing it to rotate to an angle that can grasp trees that have fallen in various directions. Lowering the winch wire closes the claws 401 and 402 of the clamp section. Furthermore, by providing a winch in the intermediate section that controls the opening and closing operation of the clamp section, it becomes possible to open and close the clamp section remotely, improving the efficiency and safety of the work.
[0014] The horizontal rotation control mechanism of the clamp section of the logging machine 1 will be explained using Figures 3 and 9 to 11. The horizontal rotation control unit 240 of the logging machine 1 is located directly below the center of the winch 200. The horizontal rotation control unit 240 is formed of two cylinders (see the cross-sectional view in Figure 11). The two cylinders of the horizontal rotation control unit 240 are connected via cam connecting parts 251 and 252. The inner cylinder is configured to slide vertically, and the inner cylinder rotates as the cam connecting parts 251 and 252 move along two guide grooves 241 provided in the outer cylinder. A roughly bowl-shaped opening is provided at the lower end of the inner cylinder. The central part of the connecting part 301 fits into this opening. When the winch is wound up, the central part of the connection part 301 moves upward, causing the inner cylinder of the rotation control unit 240 to move upward. As the cylinder rotates, the connection part 301 rotates in conjunction with this rotation, and the clamp part rotates horizontally in conjunction with the rotation of the connection part 301.
[0015] Figure 4 shows the clamp in the closed position. The rotation of the claw 402 is controlled by a projection 440 provided on the surface of the claw 401. The projection 440 restricts the clockwise rotation of the claw 402.
[0016] Figure 5 shows the clamp in the open position. The rotation of the jaw 402 is controlled by a projection 441 provided on the surface of the jaw 401. The projection 441 restricts the counterclockwise rotation of the jaw 402.
[0017] By providing these protrusions 440 and 441, the opening and closing state of the clamp is restricted.
[0018] The logging device 1000 according to this embodiment provides the following effects. (a) Cost reduction can be achieved by using an electric winch. (i) The opening and closing of the clamp section is performed by a winch, allowing for remote operation, which reduces the amount of manual labor required and enables safe timber harvesting. (c) Because the winch moves together with the clamp, the wire can be shortened. As a result, the winch can be made smaller, which reduces the manufacturing costs of the wire and the winch. In addition, malfunctions during wire winding are less likely to occur, improving the responsiveness and reliability of the opening and closing operation of the clamp. (e) The winch's hoisting control allows for horizontal rotation control of the clamp section, enabling efficient gripping of felled trees. (O) The claws close due to the weight of the wood being gripped, so even if the power supply is lost, the gripped wood will not fall, making it safe.
[0019] The logging machine 2 used in the logging apparatus 1000 of this embodiment will be explained with reference to Figures 12 to 17. Note that components identical to those of logging machine 1 may be given the same reference numerals, and their explanation may be omitted.
[0020] As shown in Figures 12 to 17, the logging machine 2 is equipped with pulleys 410 and 411 at the upper ends of the claws 401 and 402 of the clamp section, and is connected to the winch section 200 by a wire 420. Furthermore, by lifting the intermediate section, the claws 401 and 402 of the clamp section are closed more firmly by the weight of the timber 10 and the wire using the pulleys. By lifting the intermediate section and moving the existing device that moves the overhead line, the timber can be easily released by winding up the winch at the unloading site. In this embodiment, the logging machine 2, by providing pulleys 410 and 411, has the effect of allowing the opening and closing operation of the claws 401 and 402 of the clamp section to be performed smoothly and gripping more strongly.
[0021] The embodiments described above are preferred examples of the present invention and are subject to various technically preferred limitations; however, the scope of the present invention is not unduly limited by the above description. Furthermore, not all of the configurations described in the embodiments described above are essential components of the present invention. Moreover, the configurations described in the embodiments described above may be added to or combined with each other. [Industrial applicability]
[0022] The present invention is widely applicable to logging equipment, and in particular to cable-type logging equipment used to collect timber felled in the mountains. [Explanation of Symbols]
[0023]
Claims
1. The clamp part that grips the wood, A moving part for moving the clamp part, It consists of a relay section that is suspended and supported by the aforementioned movable section and contains a winch that controls the opening and closing operation of the clamp section, The winch and the clamp are connected via an opening / closing wire, and the clamp and the relay section are also connected by a support wire. The moving part moves the clamp part via the relay part, A logging device in which the opening and closing of the clamp is performed solely by a wire connected from the relay section.
2. The logging apparatus according to claim 1, further comprising a horizontal rotation control mechanism that controls the horizontal rotation of the clamp by controlling the amount of winding of the winch.
3. The clamp portion is composed of a first claw portion and a second claw portion. The logging device according to claim 1, wherein pulleys are provided at the upper ends of the first claw portion and the second claw portion.