Vacuum compressed bed and compression storage method

By using vacuum compression technology and sponge materials, the problems of traditional beds being made of many materials, having complex structures, and being difficult to install have been solved, resulting in vacuum compression beds that simplify the process, reduce size, and are easy to transport.

WO2026081390A1PCT designated stage Publication Date: 2026-04-23ZENG ZHENHUANG
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Patent Information

Authority / Receiving Office
WO · WO
Patent Type
Applications
Current Assignee / Owner
ZENG ZHENHUANG
Filing Date
2025-02-25
Publication Date
2026-04-23

AI Technical Summary

Technical Problem

Traditional beds use many materials, have complex structures, and require many installation steps, making them prone to misassembly or omissions. They are also bulky and difficult to move.

Method used

A vacuum compression bed made of pure high-density foam sponge is compressed into a sheet shape using vacuum compression technology, then sealed in an airtight bag and rolled into a cylindrical shape, simplifying the manufacturing process and reducing the volume.

Benefits of technology

It achieves a bed that uses a single material, has a simple manufacturing process, requires no installation, has a significantly reduced volume after compression, is easy to store and transport, and can be restored to a usable state.

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Abstract

A vacuum compressed bed and a compression storage method. The vacuum compressed bed comprises: a horizontally placed rectangular cuboid-shaped bed body (1) and a headboard (2) connected to one end of the bed body (1). The bed body (1) and the headboard (2) are made of foam sponge. The bed can be compressed in volume prior to transportation, thereby facilitating transportation.
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Description

A vacuum compression bed and a compression storage method

[0001] This application claims priority to Chinese Patent Application No. 2024114364613, filed on October 15, 2024, entitled "A Vacuum Compression Bed and Compression Storage Method", the entire contents of which are incorporated herein by reference. Technical Field

[0002] This invention relates to the field of furniture manufacturing, and more particularly to a vacuum compression bed and a compression storage method. Background Technology

[0003] Traditional beds require materials such as wood, plywood, nails, hardware, screws, glue, silk floss, sponge, down, leather, and fabric, involving numerous processes and resulting in a certain amount of formaldehyde release. Installation requires specialized installation diagrams and instructional videos, often leading to omissions or incorrect installations, which in turn cause after-sales problems.

[0004] In the process of developing this invention, the applicant discovered at least the following problems in the prior art:

[0005] It uses a lot of materials, has a complex structure, and involves many installation steps. It is easy to misassemble or omit parts, and it is large in size and difficult to transport. Summary of the Invention

[0006] This invention provides a vacuum compression bed and a compression storage method to solve the problems of traditional beds, such as the use of many materials, complex structure, many installation procedures, easy misassembly or omission, large size, and difficulty in transportation.

[0007] To achieve the above objectives, one embodiment of the present invention provides a vacuum compression bed, comprising: a horizontally placed bed body and a headboard connected to one end of the bed body;

[0008] The bed frame and headboard are made of foamed sponge.

[0009] Furthermore, the foamed sponge is specifically a pure high-density foamed sponge.

[0010] Furthermore, the bed frame and the headboard are obtained by plastic cutting of foamed sponge raw materials.

[0011] Furthermore, the density of the foamed sponge is greater than 22 kg / m³ and less than or equal to 55 kg / m³.

[0012] Furthermore, the density of the foamed sponge is greater than 25 kg / m³ and less than 33 kg / m³.

[0013] Preferably, the density of the foamed sponge is 28 kg per cubic meter.

[0014] Furthermore, the bed frame and the headboard are integrally formed.

[0015] Furthermore, the bed frame and the headboard are detachably connected.

[0016] Furthermore, the upper surface of the bed is uniformly provided with multiple parallel semi-cylindrical raised structures; the four side surfaces of the bed are uniformly provided with multiple parallel vertical semi-cylindrical raised structures.

[0017] Furthermore, the upper part of the headboard facing the bed body is evenly divided into multiple sections, and each section is provided with a protruding arc surface structure.

[0018] On the other hand, embodiments of the present invention provide a method for compressing and storing a vacuum compression bed, used for compressing and storing the vacuum compression bed as described above, the method comprising:

[0019] The vacuum compression bed is placed in a vacuum storage bag made of heat-sealing material; the vacuum storage bag is made of an airtight material.

[0020] A vacuum storage bag containing a vacuum compression bed is placed in a compression sealing machine for volume compression and sealing, so that the vacuum compression bed is compressed into a sheet with a certain thickness and remains sheet-like under the vacuum state formed by the vacuum storage bag, thereby obtaining a sheet-like package of the vacuum compression bed.

[0021] The sheet-like package of the vacuum compression bed is placed on a coiling machine for coiling to obtain a cylindrical package of the vacuum compression bed.

[0022] The above technical solution has the following beneficial effects: because the sponge process is used to shape the bed, the material is simple, the processing technology is simple, and the resulting bed has a stable shape. The sponge material can be significantly reduced in volume after vacuum compression, which is convenient for storage and transportation. After being released from the vacuum compression state, it can automatically return to the bed in the use state. This achieves the technical effects of simple material, simple manufacturing process, no installation required, small space occupation during transportation after compression, and easy storage. Attached Figure Description

[0023] To more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0024] Figure 1 is a schematic diagram of a vacuum compression bed according to one embodiment of the present invention;

[0025] Figure 2 is another perspective schematic diagram of a vacuum compression bed according to one embodiment of the present invention;

[0026] Figure 3 is a flowchart of a compression and storage method for a vacuum compression bed according to one embodiment of the present invention. Detailed Implementation

[0027] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0028] On the one hand, as shown in Figure 1, an embodiment of the present invention provides a vacuum compression bed, including: a horizontally placed bed body 1 and a headboard 2 connected to one end of the bed body;

[0029] The bed frame 1 and the headboard 2 are made of foamed sponge.

[0030] The bed frame 1 may have various shapes, including but not limited to cuboid, cylindrical, or elliptical cylinder shapes, with an upper load-bearing surface and a lower support surface. The headboard 2 may have shapes, including but not limited to cuboid, semi-cylindrical, or semi-elliptical cylinder shapes. The side of the bed frame 1 may be equipped with cuboid-shaped guardrails 11.

[0031] The embodiments of this invention have the following technical effects: The vacuum compression bed adopts a foamed sponge process, which utilizes the most advanced vacuum compression technology, eliminating cumbersome processing steps. This results in a more perfect appearance and quality, and facilitates transportation and handling. The compressed volume is only 15%-20% of a conventional bed, and it requires no installation; it automatically returns to its original shape after the compression bag is unpacked. Because the bed's shape is molded using a sponge process, the material is singular, the processing technology is simple, and the resulting bed has a stable shape. The sponge material significantly reduces its volume after vacuum compression, making it convenient for storage and transportation. After being released from the vacuum compression state, it can automatically return to its usable bed form. This achieves the technical effects of singular material, simple manufacturing process, no installation required, small space occupation during transportation after compression, and easy storage.

[0032] Furthermore, the foamed sponge is specifically a pure high-density foamed sponge.

[0033] The vacuum compression bed uses pure high-density foamed sponge, which gives the vacuum compression bed excellent support and high compressibility under the compression of the vacuum compression equipment.

[0034] Furthermore, the bed body 1 and the headboard 2 are obtained by plastic cutting of foamed sponge raw materials.

[0035] Cutting tools can be used to cut and shape block-shaped foamed sponge raw materials to obtain vacuum compression beds. The raw materials are simple and the production process is straightforward. Vacuum compression beds have strong plasticity in shape, making it easy to design and manufacture vacuum compression beds with various creative shapes, thereby increasing the aesthetics and attractiveness of vacuum compression beds.

[0036] Furthermore, the density of the foamed sponge is greater than 22 kg / m³ and less than or equal to 55 kg / m³.

[0037] Furthermore, the density of the foamed sponge is greater than 25 kg / m³ and less than 33 kg / m³.

[0038] Preferably, the density of the foamed sponge is 28 kg per cubic meter.

[0039] Furthermore, the bed body 1 and the headboard 2 are integrally formed.

[0040] The one-piece molding design allows for immediate use upon release.

[0041] Furthermore, the bed body 1 and the headboard 2 are detachably connected.

[0042] The bed frame and headboard can be compressed together or separately, allowing for more flexible use of storage space.

[0043] Furthermore, as shown in Figure 2, the upper surface of the bed body 1 is uniformly provided with multiple parallel semi-cylindrical raised structures; the four side surfaces of the bed body 1 are uniformly provided with multiple vertical parallel semi-cylindrical raised structures.

[0044] Multiple semi-cylindrical raised structures can increase the support of the bed and also help it recover from a compressed state to a usable state.

[0045] Furthermore, as shown in Figure 2, the upper part of the headboard 2 facing the bed body 1 is evenly divided into multiple sections, and each section is provided with a protruding arc surface structure.

[0046] The protruding curved structure can enhance the aesthetics of the headboard and make it easier to lean against, thus improving comfort.

[0047] On the other hand, as shown in Figure 3, an embodiment of the present invention provides a method for compressing and storing a vacuum compression bed, used for compressing and storing the vacuum compression bed as described above, the method comprising:

[0048] Step S10: The vacuum compression bed is placed in a vacuum storage bag made of heat-sealing material; the vacuum storage bag is made of an airtight material.

[0049] Step S11: Place the vacuum storage bag containing the vacuum compression bed in the compression sealing machine to compress the volume and seal the vacuum storage bag so that the vacuum compression bed is compressed into a sheet with a certain thickness and remains sheet-like under the vacuum state formed by the vacuum storage bag, thereby obtaining a sheet-like package of the vacuum compression bed.

[0050] Step S12: Place the sheet-like package of the vacuum compression bed on a rolling machine for rolling to obtain the cylindrical package of the vacuum compression bed.

[0051] The embodiments of the present invention have the following technical effects: the volume of the sponge material can be significantly reduced after vacuum compression, which is convenient for storage and transportation. After being released from the vacuum compression state, it can automatically return to the bed in the use state, achieving the technical effects of single material, simple manufacturing process, no installation required, small space occupation during transportation after compression, and easy storage.

[0052] It should be understood that the specific order or hierarchy of steps in the disclosed process is an example of an exemplary method. Based on design preferences, it should be understood that the specific order or hierarchy of steps in the process may be rearranged without departing from the scope of this disclosure. The appended method claims provide elements of various steps in an exemplary order and are not intended to limit the scope to the specific order or hierarchy described.

[0053] In the above detailed description, various features are combined together in a single embodiment to simplify this disclosure. This approach to disclosure should not be construed as reflecting an intention that embodiments of the claimed subject matter require more features than are explicitly stated in each claim. Rather, as reflected in the appended claims, the invention is presented with fewer features than all of the features of the single disclosed embodiment. Therefore, the appended claims are hereby explicitly incorporated into the detailed description, wherein each claim stands alone as a preferred embodiment of the invention.

[0054] The disclosed embodiments have been described above to enable any person skilled in the art to implement or use the present invention. Various modifications to these embodiments will be apparent to those skilled in the art, and the general principles defined herein can be applied to other embodiments without departing from the spirit and scope of this disclosure. Therefore, this disclosure is not limited to the embodiments given herein, but is consistent with the broadest scope of the principles and novel features disclosed in this application.

[0055] The foregoing description includes examples of one or more embodiments. It is certainly impossible to describe all possible combinations of components or methods in order to describe the above embodiments, but those skilled in the art will recognize that further combinations and arrangements of the various embodiments are possible. Therefore, the embodiments described herein are intended to cover all such changes, modifications, and variations falling within the scope of the appended claims. Furthermore, the term "comprising" as used in the specification or claims is used in a manner similar to the term "including." Additionally, the use of any term "or" in the specification of the claims is intended to mean "non-exclusive or."

[0056] The specific embodiments described above further illustrate the purpose, technical solution, and beneficial effects of the present invention. It should be understood that the above description is only a specific embodiment of the present invention and is not intended to limit the scope of protection of the present invention. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the scope of protection of the present invention.

Claims

1. A vacuum compression bed, characterized in that, include: A horizontally placed bed frame and a headboard connected to one end of the bed frame; The bed frame and headboard are made of foamed sponge.

2. The vacuum compression bed of claim 1, wherein, The foamed sponge is specifically a pure high-density foamed sponge.

3. The vacuum compression bed of claim 1, wherein, The bed frame and the headboard are obtained by plastic cutting of foamed sponge raw materials.

4. The vacuum compression bed of claim 1, wherein, The density of the foamed sponge is greater than 22 kg / m³ and less than or equal to 55 kg / m³.

5. The vacuum compression bed of claim 1, wherein, The density of the foamed sponge is greater than 25 kg / m³ and less than 33 kg / m³.

6. The vacuum compression bed of claim 1, wherein, The bed frame and the headboard are integrally formed.

7. The vacuum compression bed of claim 1, wherein, The bed frame and the headboard are detachably connected.

8. The vacuum compression bed of claim 1, wherein, The upper surface of the bed is uniformly provided with multiple parallel semi-cylindrical raised structures; the four side surfaces of the bed are uniformly provided with multiple parallel vertical semi-cylindrical raised structures.

9. The vacuum compression bed of claim 1, wherein, The upper part of the headboard facing the bed body is evenly divided into multiple sections, and each section is provided with a protruding arc surface structure.

10. A compression storage method of a vacuum compression bed, characterized by, The method for compressing and storing the vacuum compression bed as described in claim 1 includes: The vacuum compression bed is placed in a vacuum storage bag made of heat-sealing material; the vacuum storage bag is made of an airtight material. A vacuum storage bag containing a vacuum compression bed is placed in a compression sealing machine for volume compression and sealing, so that the vacuum compression bed is compressed into a sheet with a certain thickness and remains sheet-like under the vacuum state formed by the vacuum storage bag, thereby obtaining a sheet-like package of the vacuum compression bed. The sheet-like package of the vacuum compression bed is placed on a coiling machine for coiling to obtain a cylindrical package of the vacuum compression bed.

Citation Information

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