Systems and devices for applying multiple clips to tissue
The surgical instrument addresses the limitations of conventional clip appliers by allowing multiple clip application and articulation, improving efficiency and reducing workflow disruption in minimally invasive surgeries.
Patent Information
- Authority / Receiving Office
- WO · WO
- Patent Type
- Applications
- Current Assignee / Owner
- INTUITIVE SURGICAL OPERATIONS INC
- Filing Date
- 2024-11-29
- Publication Date
- 2026-06-04
AI Technical Summary
Conventional endoscopic surgical clip appliers are limited to a single discharge per instrument, require manual reloading, and lack the ability to articulate jaws relative to the instrument shaft during clip advancement, posing challenges in minimally invasive procedures.
A surgical instrument with an elongate shaft and end effector featuring a wrist assembly and internal channel allows for the delivery of multiple clips without reloading, enabling articulation of the end effector in multiple degrees of freedom, including pitch and yaw, through a mechanism of force transmission lines and guide structures.
Enables secure and efficient application of multiple clips intraoperatively with minimal disruption, enhancing the surgeon's workflow and reducing the need for instrument exchange during minimally invasive procedures.
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Abstract
Description
International Application Client Ref.: P06660-W02 Farber Ref.: IS 067-PCT-2 SYSTEMS AND DEVICES FOR APPLYING MULTIPLE CLIPS TO TISSUECROSS-REFERENCE TO RELATED APPLICATIONS
[0001] This application is related to the following International Patent Applications: (1) PCT / US24 / 32191, filed June 3, 2024; (2) PCT / US24 / 32201, filed June 3, 2024, (3) PCT / US24 / 32207, filed June 3, 2024 (4) PCT / US24 / 32213, filed June 3, 2024 (5) PCT / US24 / 32221, filed June 3, 2024; and (6) PCT / US24 / 32233, filed June 3, 2024, the complete disclosures of which are incorporated herein by reference for all purposes.BACKGROUND
[0002] This description generally relates to endoscopic surgical instruments for dissecting, occluding and / or sealing tissue, and more particularly to endoscopic surgical instruments capable of applying multiple clips to vessels and / or tissue.
[0003] Minimally invasive medical techniques are intended to reduce the amount of extraneous tissue that is damaged during diagnostic or surgical procedures, thereby reducing patient recovery time, discomfort, and deleterious side effects. One effect of minimally invasive surgery, for example, is reduced post-operative hospital recovery times. The average hospital stay for a standard open surgery is typically significantly longer than the average stay for an analogous minimally invasive surgery (MIS). Thus, increased use of MIS could save millions of dollars in hospital costs each year. While many of the surgeries performed each year in the United States could potentially be performed in a minimally invasive manner, only a portion of the current surgeries uses these advantageous techniques due to limitations in minimally invasive surgical instruments and the additional surgical training involved in mastering them.
[0004] Improved surgical instruments such as tissue access, navigation, dissectionInternational Application Client Ref.: P06660-W02 Farber Ref.: IS 067-PCT-2 and sealing instruments have enabled MIS to redefine the field of surgery. These instruments allow surgeries and diagnostic procedures to be performed with reduced trauma to the patient. A common form of minimally invasive surgery is endoscopy, and a common form of endoscopy is laparoscopy, which is minimally invasive inspection and surgery inside the abdominal cavity. In standard laparoscopic surgery, a patient's abdomen is insufflated with gas, and cannula sleeves are passed through small (approximately one-half inch or less) incisions to provide entry ports for laparoscopic instruments.
[0005] Laparoscopic surgical instruments generally include an endoscope (e.g., laparoscope) for viewing the surgical field and tools for working at the surgical site. The working tools are typically similar to those used in conventional (open) surgery, except that the working end or end effector of each tool is separated from its handle by an extension tube (also known as, e.g., an instrument shaft or a main shaft). The end effector can include, for example, a clamp, grasper, scissor, stapler, cautery tool, linear cutter, or needle holder.
[0006] To perform surgical procedures, the surgeon passes working tools through cannula sleeves to an internal surgical site and manipulates them from outside the abdomen. The surgeon views the procedure from a monitor that displays an image of the surgical site taken from the endoscope. Similar endoscopic techniques are employed in, for example, arthroscopy, retroperitoneoscopy, pelviscopy, nephroscopy, cystoscopy, cistemoscopy, sinoscopy, hysteroscopy, urethroscopy, and the like.
[0007] Minimally invasive telesurgical robotic systems are being developed to increase a surgeon's dexterity when working on an internal surgical site, as well as to allow a surgeon to operate on a patient from a remote location (outside the sterile field). In a telesurgery system, the surgeon is often provided with an image of the surgical site at a control console. While viewing a three dimensional image of the surgical site on a suitable viewer or display, the surgeonInternational Application Client Ref.: P06660-W02 Farber Ref.: IS 067-PCT-2 performs the surgical procedures on the patient by manipulating master input or control devices of the control console, which in turn control motion of the servo-mechanically operated slave instruments.
[0008] The servomechanism used for telesurgery will often accept input from two master controllers (one for each of the surgeon's hands) and may include two or more robotic arms on each of which a surgical instrument is mounted. Operative communication between master controllers and associated robotic arm and instrument assemblies is typically achieved through a control system. The control system typically includes at least one processor that relays input commands from the master controllers to the associated robotic arm and instrument assemblies and back from the instrument and arm assemblies to the associated master controllers in the case of, for example, force feedback or the like. One example of a robotic surgical system is the DA VINCI™ system commercialized by Intuitive Surgical, Inc. of Sunnyvale, California.
[0009] A variety of structural arrangements have been used to support the surgical instrument at the surgical site during robotic surgery. The driven linkage or "slave" is often called a robotic surgical manipulator, and exemplary linkage arrangements for use as a robotic surgical manipulator during minimally invasive robotic surgery. These linkages often manipulate an instrument holder to which an instrument having a shaft is mounted. Such a manipulator structure can include a parallelogram linkage portion that generates motion of the instrument holder that is limited to rotation about a pitch axis that intersects a remote center of manipulation located along the length of the instrument shaft. Such a manipulator structure can also include a yaw joint that generates motion of the instrument holder that is limited to rotation about a yaw axis that is perpendicular to the pitch axis and that also intersects the remote center of manipulation. By aligning the remote center of manipulation with the incision point to the internal surgical site (for example, with a trocar or cannula at an abdominal wall during laparoscopic surgery), an endInternational Application Client Ref.: P06660-W02 Farber Ref.: IS 067-PCT-2 effector of the surgical instrument can be positioned safely by moving the proximal end of the shaft using the manipulator linkage without imposing potentially hazardous forces against the abdominal wall. Alternative manipulator structures are described, for example, in U. S. Pat. Nos.6,702,805 (filed Nov. 9, 2000), 6,676,669 (filed Jan. 16, 2002), 5,855,583 (filed Nov. 22, 1996), 5,808,665 (filed Sep. 9, 1996), 5,445,166 (filed Apr. 6, 1994), and 5,184,601 (filed Aug. 5, 1991), the full disclosures of which are incorporated herein by reference in their entirety for all purposes.
[0010] During the surgical procedure, the telesurgical system can provide mechanical actuation and control of a variety of surgical instruments or tools having end effectors that perform various functions for the surgeon, for example, holding or driving a needle, grasping a blood vessel, dissecting tissue, or the like, in response to manipulation of the master input devices. Manipulation and control of these end effectors is a particularly beneficial aspect of robotic surgical systems. Such mechanisms should be appropriately sized for use in a minimally invasive procedure and relatively simple in design to reduce possible points of failure. In addition, such mechanisms should provide an adequate range of motion to allow the end effector to be manipulated in a wide variety of positions.
[0011] Endoscopic surgical clip appliers are used for a number of minimally invasive or endoscopic surgical procedures to occlude, ligate and / or seal vessels and tissue. Applying surgical clips usually involves compressing the clip over the surgical site, such as a blood vessel, duct, or similar tissue structure. Once applied to the tissue structure, the compressed surgical clip terminates the flow of fluid therethrough.
[0012] Conventional surgical clips are designed to be compressed into a latched or locked position around a grasped vessel or other grasped tissue. Typically, the surgical instrument includes jaws that can be closed to engage bosses formed on the clips. These bosses are forced inwardly about a hinge section causing the first and second legs of the clip being applied to closeInternational Application Client Ref.: P06660-W02 Farber Ref.: IS 067-PCT-2 around the grasped vessel. The tip section of the second leg then begins to contact a hook section. Upon further closing of the jaws, the tip section snaps into and is conformably seated in the latching recess, at which point the clip is secured into a latched condition.
[0013] C ertain endoscopic surgical clip appliers include a surgical instrument having an end effector with movable jaws and a single clip that is installed within the end effector. These instruments are limited to a single discharge per instrument. In other words, once a clip has been discharged and applied to tissue, the surgeon must remove the surgical instrument from the cannula and manually reload a new clip into the instrument, or use a completely different surgical clip applier (i.e., a new instrument).
[0014] Other laparoscopic clip appliers have been developed with a cartridge that may be preloaded with about 2-10 clips. These clip appliers, however, are typically disposable and designed to be discarded after a procedure. Some existing endoscopic surgical clip appliers are “straight” or “non-wristed” instruments that do not allow the user to change the orientation of the jaws relative to the shaft of the instrument during, or after, clip advancement.
[0015] Multi-fire instruments are designed to hold a plurality of medical clips that are sequentially supplied to the jaw members of the instrument intraoperatively (i.e., without having to withdraw the instrument from within a body cavity). Challenges associated with such instruments include: (1) accurately and securely advancing clips to jaw members and holding clips within the jaw members for subsequent application; (2) generating sufficient force at the jaw members to apply and close the clip; and (3) holding and advancing multiple clips while permitting articulation of the jaw members relative to each other to open and close.SUMMARY
[0016] The following presents a simplified summary of the claimed subject matterInternational Application Client Ref.: P06660-W02 Farber Ref.: IS 067-PCT-2 in order to provide a basic understanding of some aspects of the claimed subject matter. This summary is not an extensive overview of the claimed subject matter. It is intended to neither identify key or critical elements of the claimed subject matter nor delineate the scope of the claimed subject matter. Its sole purpose is to present some concepts of the claimed subject matter in a simplified form as a prelude to the more detailed description that is presented later.
[0017] In one aspect, a surgical instrument for applying surgical clips to tissue comprises an elongate shaft, an end effector on a distal end of the shaft including a pair of opposing jaws including a first jaw and a second jaw and a wrist assembly coupling the end effector to the shaft and comprising an internal channel extending from the shaft to the end effector. The instrument includes first and second force transmission lines extending from the shaft to the end effector peripheral to the internal channel and configured to rotate the end effector about an axis substantially perpendicular to the longitudinal axis. A drive member is configured to translate through the internal channel of the wrist assembly to deliver one or more surgical clips to the first and second jaws.
[0018] The internal channel of the instrument creates a pathway that allows a surgeon, for example, to deliver one or more surgical clips onto tissue or vessels without having to exchange the instrument or to change the orientation of the jaws during clip advancement, which reduces disruption to the surgeon’s workflow. The first and second transmission lines extend peripheral to, or outside of, the internal channel, allowing for articulation of the end effector relative to the shaft without disrupting the delivery of the surgical clips to the jaws.
[0019] The force transmission lines may comprise rods, cables, cords, tendons or the like that are actuated to move longitudinally to rotate the end effector relative to the shaft. In embodiments, the first and second force cables are also configured to rotate at least one of the pair of opposing jaws between an open position and a closed position. The first cable may beInternational Application Client Ref.: P06660-W02 Farber Ref.: IS 067-PCT-2 configured to move the pair of opposing jaws into the closed position upon application of tension upon the first cable. The second cable may be configured to move the pair of opposing jaws into the open position upon application of tension upon the second cable. Alternatively, the cables may be tensioned in opposite directions to open and / or close the jaws.
[0020] In embodiments, the first cable is an outer cable disposed peripheral to, or outside of, the second or inner cable. Thus, when the jaws are closed tightly for clip latching, the first or outer cable is in tension and the second or inner cable becomes slightly slack (i.e., loses some tension). The outer cable holds the inner cable in place when the jaws are closed, thereby inhibiting or preventing it from derailing.
[0021] In embodiments, the first and second cables may be moved longitudinally to articulate the end effector relative to the instrument. In certain embodiments, both cables may be placed under tension to rotate the end effector in one direction about an axis parallel to the axis in which the jaws open and close.
[0022] In embodiments, the jaws each comprise a substantially circular drive surface and the first and second cables each comprise a first portion that extends from the shaft through the wrist mechanism and around the drive surface and a second portion that extends from the drive surface, back through the wrist mechanism to the shaft on the other side of the instrument. Placing the first portion of the cables in tension causes the end effector to rotate in a first direction around the axis and placing the second portion of the cables in tension causes the end effector to rotate in a second direction around the axis.
[0023] In embodiments, the wrist assembly further comprises a first rotatable guide member disposed on the end effector and a second rotatable guide member disposed on the shaft. The first cable contacts at least a portion of an outer surface of the first and second rotatable guide members. The rotatable guide members may comprise discs, pulleys, conveyors, curved driveInternational Application Client Ref.: P06660-W02 Farber Ref.: IS 067-PCT-2 surfaces or the like.
[0024] In embodiments, the wrist assembly further comprises a third pully disposed on the shaft. The second cable contacts at least a portion of an outer surface of the first and third pulleys.
[0025] The wrist assembly may further comprise a fourth pulley disposed on the shaft. The first and second cables each contact at least a portion of an outer surface of the fourth pulley. In embodiments, the second and third pulleys are disposed proximal to the first and fourth pulleys. The second and third pulleys may be configured to ensure that the cables maintain contact with the first and fourth pulleys during articulation of the end effector and / or jaw opening / closing.
[0026] In embodiments, the second and third pulleys rotate about a first axis and the first and fourth pulleys rotate about a second axis, the first axis having an angle relative to the second axis. In one embodiment, the second axis is substantially perpendicular to the longitudinal axis of the shaft and the first axis is orientated at an angle of about 5 degrees to about 75 degrees or about 10 degrees to about 45 degrees, or about 15 degrees to about 30 degrees relative to the second axis. The proximal or “angled” pulleys redirect the cables to the distal pulleys over the wrist mechanism and help to maintain wrap of the cables around the distal pulleys as the end effector is articulated relative to the shaft.
[0027] In embodiments, the first pulley is disposed on the end effector and the second, third and fourth pulleys are disposed on the shaft proximal to the wrist of the instrument. Providing three of the pulleys on the shaft increases jaw efficiency and allows the end effector to have a shorter overall length to improve clinical access to a surgical site.
[0028] In embodiments, the first and second cables rotate the end effector about a yaw axis substantially perpendicular to the shaft and the instrument comprises a wrist mechanism configured to rotate the end effector about a pitch axis substantially perpendicular to the yaw axis.International Application Client Ref.: P06660-W02 Farber Ref.: IS 067-PCT-2
[0029] In embodiments, the fourth pulley is disposed distal to the second and third pulleys such that the first and fourth pulleys are located on either side of the hinge joint for the yaw axis. The distance between the first and fourth pulleys remains substantially fixed as the end effector is articulated relative to the yaw axis, ensuring that motion (either pitch motion or jaw open / close motion) is not imparted to the jaws as the end effector rotates about the yaw axis.
[0030] In embodiments, the wrist assembly and the shaft define a longitudinal centerline that extends through the center of each component. The first cable extends proximally from a first side of the longitudinal centerline and crosses over to a second side of the longitudinal centerline along a portion of the wrist assembly. The first cable then continues to extend proximally from the second side of the centerline and crosses back over to the first side of the centerline along a portion of the shaft.
[0031] Similarly, the second cable extends proximally from the second side of the centerline and crosses underneath (i.e., closer to the longitudinal axis) the first cable to the first side of the centerline along a portion of the wrist assembly. The second cable then continues to extend proximally from the first side of the centerline and crosses back underneath the first cable to the second side of the centerline along a portion of the shaft.
[0032] In embodiments, the instrument further comprises an articulation mechanism peripheral to the internal channel and configured to rotate the end effector about a pitch axis substantially perpendicular to the first or yaw axis and the longitudinal axis, wherein the articulation mechanism comprises first and second cross links extending from a first side of the longitudinal axis to a second side of the longitudinal axis. The first and second cross links may extend across the longitudinal axis between the shaft and the end effector. The first and second cross links may be disposed between the third and fourth rotatable guide members.
[0033] In another aspect, a surgical instrument for applying surgical clips to tissueInternational Application Client Ref.: P06660-W02 Farber Ref.: IS 067-PCT-2 comprises an elongate shaft, an end effector on a distal end of the shaft including first and second opposing jaws and a wrist assembly coupling the end effector to the shaft. The wrist assembly comprises an internal channel extending from the shaft to the end effector, a first articulation mechanism disposed peripheral to the internal channel and configured to rotate the end effector about a first axis substantially perpendicular to the longitudinal axis and a second articulation mechanism disposed peripheral to the internal channel and configured to rotate the end effector about a second axis substantially perpendicular to the first axis and the longitudinal axis. A drive member is configured to translate longitudinally through the internal channel of the wrist assembly to deliver one or more surgical clips to the first and second jaws
[0034] The articulation assemblies provide multiple degrees of freedom that allow the end effector to correspond with at least a portion of the natural action of a surgeon's wrist, thereby facilitating placement of the jaws in the optimal location for performing the sealing / occluding function, particularly in a laparoscopic procedure wherein the instrument has been inserted through a small entry point into the abdominal cavity.
[0035] In embodiments, the first articulation mechanism is also configured to move the jaws between an open position and a closed position. The first articulation mechanism comprises first and second force transmission lines extending from the shaft to the end effector peripheral of the internal channel and configured to rotate the end effector about the first axis. The force transmission lines may comprise rods, cables, cords, tendons or the like that are actuated to move longitudinally to rotate the end effector relative to the shaft.
[0036] In embodiments, the second articulation mechanism comprises first and second cross links extending from a first side of the longitudinal centerline of the wrist assembly to a second side of the longitudinal centerline of the wrist assembly. The first and second cross links may each comprise a substantially solid cross bar extending across the longitudinalInternational Application Client Ref.: P06660-W02 Farber Ref.: IS 067-PCT-2 centerline. The cross bars may be non-annular and / or non-tubular.
[0037] In embodiments, the first cross link comprises a first pivot pin pivotally coupling the first cross link to the shaft and a second pivot pin pivotally coupling the first cross link to the end effector. The second cross link comprises a third pivot pin pivotally coupling the second cross link to the shaft and a fourth pivot pin pivotally coupling the second cross link to the end effector. The first and second cross links each further comprise first and second support members extending transversely relative to each cross bar to form a recessed area between the support members.
[0038] In embodiments, the second articulation mechanism further comprises first and second force transmission lines extending through the shaft peripheral to the internal channel. The first and second force transmission lines are coupled to the first and second cross links and configured to rotate the end effector relative to the shaft. The force transmission lines may comprise rods, cables, cords, tensions or the like that are actuated to move longitudinally to rotate the end effector relative to the shaft.
[0039] In embodiments, the first and second cross links each comprise a recessed portion or open channel on their outer surfaces opposite the internal channel. The force transmission lines or cables extend or, or through, at least a portion of the recessed portions or channels.
[0040] In embodiments, the first and second cross links each further comprise first and second support members extending transversely relative to each cross bar to form a recessed area between the support members. The first and second cables of the first articulation mechanism extend through the recessed area between the support members of the cross links at the wrist assembly. In an exemplary embodiment, the first and second cables cross over each other and the centerline of the wrist assembly within these recessed areas.International Application Client Ref.: P06660-W02 Farber Ref.: IS 067-PCT-2
[0041] In another aspect, a surgical instrument for applying surgical clips to tissue comprises an elongate shaft, an end effector on a distal end of the shaft including first and second opposing jaws and an internal channel extending from the shaft to the end effector. A drive member is configured to translate longitudinally through the internal channel of the wrist assembly to deliver one or more surgical clips to the first and second jaws. The instrument further comprises first and second guide structures within the end effector peripheral to the internal channel. The guide structures each have a proximal end fixed to the end effector and a distal end movably disposed within the first and second jaws.
[0042] The guide structures may comprise bands, cables or ribbons extending from the wrist member to a distal end of each of the first and second jaws. The first and second ribbons comprise at least a semi-flexible material configured to bend when the first and second jaws articulate about the wrist member relative to the shaft. The ribbons constrain the drive member and the clip as they are advanced into the jaws and ensure that they stay within guide tracks in the event that the jaws are articulated during clip advancement.
[0043] In embodiments, the first and second jaws each comprise an internal slot and the distal ends of the guide bands are movably disposed within the internal slots. The distal ends of the guide bands may be configured to translate through the slots as the jaws are moved between an open position and a closed position.
[0044] In embodiments, the instrument further comprises a wrist assembly for rotating the end effector relative to the shaft and third and fourth guide structures, such as bands or ribbons, extending through the wrist assembly peripheral to the internal channel. The third and fourth guide structures each comprise a distal end fixed to the end effector and a proximal end movably disposed within the shaft. The guide structures constrain the drive member and the clip as the end effector is articulated relative to the shaft.International Application Client Ref.: P06660-W02 Farber Ref.: IS 067-PCT-2
[0045] In embodiments, the shaft comprises first and second internal slot disposed on opposing sides of the longitudinal axis and the proximal ends of the third and fourth guide bands are movably disposed within the first and second slots. The proximal ends of the third and fourth guide bands may be configured to translate through the slots as the end effector is rotated relative to the shaft.
[0046] It is to be understood that both the foregoing general description and the following detailed description are exemplary and explanatory only and are not restrictive of the description. Additional features will be set forth in part in the description which follows or may be learned by practice of the description.BRIEF DESCRIPTION OF THE DRAWINGS
[0047] The above and other aspects, features, and advantages of the present surgical instruments will become more apparent in light of the following detailed description when taken in conjunction with the accompanying drawings in which:
[0048] FIG. 1 is a schematic, perspective view of an embodiment of a medical instrument for applying medical clips;
[0049] FIG. 2 is a diagrammatic view of an embodiment of teleoperated, computer-assisted medical system;
[0050] FIG. 3A is a partial, perspective view of an embodiment of a distal end portion of an instrument for applying medical clips;
[0051] FIG. 3B is a partial, cross-sectional view of the distal end portion of the instrument of FIG. 3 A taken through section 3B-3B;
[0052] FIG. 3C is a detailed view of portion 3C of FIG. 3A showing the jaw members of the instrument in partially closed position and holding a medical clip.International Application Client Ref.: P06660-W02 Farber Ref.: IS 067-PCT-2
[0053] FIGS. 4A and 4B are longitudinal cross-sectional views of a distal portion of an instrument for applying medical clips comprising the end effector of FIGS. 3A-3C coupled to the instrument shaft via a wrist mechanism comprising a series of links coupled at joints.
[0054] FIGS. 5 A and 5B are schematic views of a crossed four-bar linkage, in differing states of articulation, that can be used as a wrist mechanism in accordance with various embodiments;
[0055] FIGS. 6A and 6B show an embodiment of the distal portion of an instrument for applying medical clips comprising the end effector of FIGS. 3A-3C coupled to a shaft by crossed four-bar linkage wrist mechanism, with the wrist being in a neutral state in FIG. 6A and in an articulated state in FIG. 6B;
[0056] FIG. 7 is a perspective view of an embodiment of a distal end portion of an instrument for applying medical clips using an eight-bar linkage as a wrist mechanism;
[0057] FIG. 8A is a perspective view of another embodiment of a distal end portion of an instrument for applying medical clips comprising a pulley and linkage system wrist mechanism shown in a neutral state of articulation;
[0058] FIG. 8B is a perspective view of the distal end portion of the instrument of FIG. 8A depicting the wrist mechanism articulated in pitch or yaw depending on the orientation of the device relative to the user;
[0059] FIG. 9 is an isolated perspective view of a jaw member and portions of the pulley and linkage system wrist mechanism of FIGS. 8A and 8B;
[0060] FIGS. 10A and 10B are perspective, partially transparent views of a distal end portion of an instrument for applying medical clips comprising a pulley and linkage system wrist mechanism according to another embodiment;
[0061] FIGS. 10C and 10D are views similar to FIG. 10A and 10B except showingInternational Application Client Ref.: P06660-W02 Farber Ref.: IS 067-PCT-2 articulation of the end effector in pitch or yaw depending on the orientation of the device relative to the user;
[0062] FIG. 11 is a side perspective view of another embodiment of a distal end portion of an instrument for applying medical clips comprising a pulley and linkage system wrist mechanism;
[0063] FIGS. 12A-12C are partial, sectional views of another embodiment of a distal end portion of an instrument for applying medical clips, showing various states of articulation in pitch or yaw depending on the orientation of the device relative to the user;
[0064] FIG. 13 is a partial, sectional view of yet another embodiment of a distal end portion of an instrument for applying medical clips;
[0065] FIG. 14 is a partial, sectional view of an embodiment of a shaft, wrist mechanism, and clevis of an instrument for applying medical clips;
[0066] FIG. 15 A is perspective view of another embodiment of a distal end portion of an instrument for applying medical clips comprising a wrist mechanism configured to articulate in pitch and yaw, with the wrist mechanism shown in a neutral state of articulation;
[0067] FIG. 15B is a perspective view of the distal end portion of the instrument of FIG. 13 A depicting the wrist articulated in pitch and yaw;
[0068] FIG. 16 is the view of FIG. 15A, but with the pitch wrist mechanism shown partially articulated and exploded;
[0069] FIG. 17 view of FIG. 15 A, but with the pitch wrist mechanism shown partially articulated and partially transparent to better show actuation members; and
[0070] FIG. 18 is a partial, longitudinal sectional view of FIG 15 A;
[0071] FIGS. 19A-19C are various perspective views of another embodiment of an instrument for applying medical clips;International Application Client Ref.: P06660-W02 Farber Ref.: IS 067-PCT-2
[0072] FIG. 20 is a perspective view of the instrument of FIGS. 19A-19C with certain components removed;
[0073] FIG. 21 is an exploded view of the instrument of FIGS. 19A-19C with certain components removed;
[0074] FIG. 22 is a cross-sectional view of the instrument of FIGS. 19A-19C with certain components removed;
[0075] FIG. 23 is another exploded view of the instrument of FIGS. 19A-19C;
[0076] FIG. 24 is a partial cut-a-way view of the instrument of FIGS. 19A-19C;
[0077] FIG. 25 A illustrates one method of closing the jaws of the instrument of FIGS. 19A-19C;
[0078] FIG. 25B illustrates one method of closing the upper jaw and articulating the jaws around the yaw axis;
[0079] FIG. 25C illustrates one method of closing the lower jaw and articulating the jaws around the yaw axis; and
[0080] FIG. 25D illustrates one method of articulating the end effector around the pitch axis.DETAILED DESCRIPTION
[0081] Particular embodiments of the present surgical instruments are described hereinbelow with reference to the accompanying drawings; however, it is to be understood that the disclosed embodiments are merely exemplary and may be embodied in various forms. Therefore, specific structural and functional details disclosed herein are not to be interpreted as limiting, but merely as a basis for the claims and as a representative basis for teaching one skilled in the art to variously employ the devices herein in virtually any appropriately detailed structure. Well-knownInternational Application Client Ref.: P06660-W02 Farber Ref.: IS 067-PCT-2 functions or constructions are not described in detail to avoid obscuring the present description in any unnecessary detail. Like numbers in two or more figures represent the same or similar elements. Furthermore, elements and their associated aspects that are described in detail with reference to one embodiment may, whenever practical, be included in other embodiments in which they are not specifically shown or described. For example, if an element is described in detail with reference to one embodiment and is not described with reference to a second embodiment the element may nevertheless be claimed as included in the second embodiment. Moreover, the depictions herein are for illustrative purposes only and do not necessarily reflect the actual shape, size, or dimensions of the system or illustrated components.
[0082] Various embodiments of medical instruments are provided that configured to apply medical clips that provide for a relatively small overall size profile conducive for minimally invasive medical procedures (e.g., endoscopic, laparoscopic, etc.), while addressing various challenges facing conventional medical clip applier instruments. For example, various embodiments in accordance with the present disclosure provide medical instruments configured to apply medical clips that provide for a relatively small overall size profile conducive for minimally invasive medical procedures (e.g., endoscopic, laparoscopic, etc.) while also having sufficient space to hold and apply multiple clips intraoperatively (i.e., without having to remove and reload a clip into the instrument). The present disclosure further contemplates various embodiments of such medical instruments that enable firing and application of multiple clips intraoperatively while providing the ability to securely load and apply the clips, for example, advancing the clip from proximal to the jaw members and then to a state held by the jaw members for subsequent application. Embodiments of the present disclosure further contemplate the ability to advance clips from proximal to a wrist mechanism that couples the jaw members to the instrument shaft.
[0083] Various aspects further provide for medical instruments that can applyInternational Application Client Ref.: P06660-W02 Farber Ref.: IS 067-PCT-2 multiple clips intraoperatively while allowing articulation of the jaw members via a wrist mechanism relative to the shaft in one or more degrees of freedom (e.g., in pitch and / or yaw) and with enough space between the jaw members to receive a clip and position the clip around the objected (e.g., tissue, body vessel, etc.) to be clipped, and providing sufficient clamping force to close and latch the clip. Embodiments described herein permit the jaw members to open through a range of motion from a closed state to an angle between the jaw members ranging from 20-45 degrees, for example, from 30-35 degrees, and the jaws may be configured to articulate in pitch and / or yaw relative to the instrument shaft through a range of at least + / - 45 degrees, such as for example, through a range of + / - 60 degrees, or for example through a range of + / - 65 degrees.
[0084] While the following is presented with respect to surgical instruments that are compatible with surgical clip cartridges, it should be understood that certain features of the presently described surgical instruments may be readily adapted for use in any type of surgical clamping, cutting, ligating, dissecting, clipping, cauterizing, suturing and / or sealing instrument, whether or not the surgical instrument applies a clip or other type of fastener. Additionally, the features of the presently described surgical ligating instruments may be readily adapted for use in surgical instruments that are actuated using any technique within the purview of those skilled in the art, such as, for example, manually activated surgical instruments, powered surgical instruments (e.g., electro-mechanically powered instruments), robotic surgical instruments, and the like.
[0085] The devices described herein, or certain components of the devices, may also be incorporated into a variety of different surgical instruments, such as those described in commonly assigned, co-pending US. Patent Application Nos. 16 / 205,128, 16 / 427,427, 16 / 678,405, 16 / 904,482, 17 / 081,088 and 17 / 084,981 and International Patent Nos. PCT / US2019 / 107646, PCT / US2019 / 019501, PCT / US2019 / 062344, PCT / US2020 / 54568,International Application Client Ref.: P06660-W02 Farber Ref.: IS 067-PCT-2 PCT / US2019 / 064861, PCT / US2019 / 062768, PCT / 2020 / 025655, PCT / US2020 / 056979, PCT / 2019 / 066513, PCT / US2020 / 020672, PCT / US2019 / 066530 and PCT / US2020 / 033481, the complete disclosures of which are incorporated by reference herein in their entirety for all purposes as if copied and pasted herein.
[0086] FIG. 1 is a schematic perspective view of an embodiment of a medical instrument configured to apply multiple clips without the need to withdraw the instrument from a remote worksite to reload the instrument. The directions “proximal” and “distal” are used herein to define the directions as shown in FIG. 1, with distal generally being in a direction further along a kinematic arm or closest to the worksite in the intended operational use of the instrument 100, for example, in use for applying medical clips during a medical procedure. As shown in FIG. 1, the instrument 100 generally includes an instrument shaft 12 extending between and coupling a force transmission mechanism 10 at a proximal end portion of the instrument 100 and an end effector 14 disposed at a distal end portion of the instrument 100. The force transmission mechanism 10 can have various inputs configured to be manually actuated or actuated through engagement of a motorized mechanism, which inputs in turn drive various drive members (e.g., pulleys, capstans, gears etc.) of the force transmission mechanism, with the drive members being coupled with and transmitting force via actuation members, such as cables, rods, etc., to actuate distal components (e.g., joints, end effector, etc.) to which the actuation members are also coupled. Those of ordinary skill in the art are generally familiar with such components and they are thus not described in detail here. In the exemplary embodiment shown in FIG. 1, the medical instrument 100 also includes an optional articulatable wrist mechanism 13 mounted at the distal end portion of the shaft 12 to support the end effector 14 and change its orientation via articulation of the wrist mechanism 13 with reference to the shaft’s 12 longitudinal axis. In various embodiments, as will be explained further below, the wrist mechanism 13 may be configured to articulate the endInternational Application Client Ref.: P06660-W02 Farber Ref.: IS 067-PCT-2 effector in pitch and / or yaw relative to the shaft 12, with pitch and yaw being articulation directions about orthogonal axes, such as an axis parallel to a longitudinal axis of the shaft and an axis perpendicular to the longitudinal axis of the shaft. The end effector 14 comprises jaw members 14a, 14b configured to pivot relative to each other to move the jaw members 14a, 14b between open and closed configurations (the latter being depicted in FIG. 1).
[0087] In certain embodiments, the surgical instruments described herein are adapted to be used with a robotic system for applying ligating clips. The surgical instruments will generally include an actuation mechanism that controls the orientation and movement of the end effector. The actuation mechanism will typically be controlled by a robotic manipulator assembly that is controlled remotely by a user. For example, in one configuration, the actuation mechanism will be manipulated by the robotic manipulator assembly to move the jaws of the end effector between an open position and a closed position. In the closed position, the jaws are actuated into compressing contact with the legs of a clip, thereby compressing the clip into a latched or locked position around a vessel or other tissue.
[0088] The actuation mechanism may include input couplers (not shown) instead of, or in addition to, the stationary and movable handles. In certain embodiments, surgical instrument 100 will further include a backend mechanism 510 (see FIGS. 3 A and 56) coupled to the proximal end portion of elongate shaft 105. The backend mechanism typically provides a mechanical coupling between the drive tendons, rods or cables of the instrument and motorized axes of the mechanical interface of a drive system. Further details of known backend mechanisms and surgical systems are described, for example, in U. S. Pat. No. 8,597,280, U. S. Pat. No.7,048,745, and U. S. Pat No. 10,016,244. Each of these patents is hereby incorporated by reference in its entirety.
[0089] The input couplers may interface with, and be driven by, correspondingInternational Application Client Ref.: P06660-W02 Farber Ref.: IS 067-PCT-2 output couplers (not shown) of a telesurgical surgery system, such as the system disclosed in U. S Pub. No. 2014 / 0183244A1, the entire disclosure of which is incorporated by reference herein. The input couplers are drivingly coupled with one or more input members (not shown) that are disposed within the instrument shaft 105. The input members are drivingly coupled with the end effector 110. Suitable input couplers can be adapted to mate with various types of motor packs (not shown), such as the stapler-specific motor packs disclosed in U. S. Pat. No. 8,912,746, or the universal motor packs disclosed in U. S. Pat. No. 8,529,582, the disclosures of both of which are incorporated by reference herein in their entirety. Further details of known input couplers and surgical systems are described, for example, in U. S. Pat. No. 8,597,280, U. S. Pat. No. 7,048,745, and U. S. Pat No.10,016,244. Each of these patents is hereby incorporated by reference in its entirety for all purposes.
[0090] Robotic surgery systems and methods are further described in U. S. Pat. No.5,797,900, filed on May 16, 1997, issued on Aug. 25, 1998. U. S. Pat. No. 6,132,368, filed on Nov.21, 1997, issued on Oct. 17, 2000, U. S. Pat. No. 6,331,181, filed on Oct. 15, 1999, issued on Dec.18, 2001, U. S. Pat. No. 6,441,577, filed on Apr. 3, 2001, issued on Aug. 27, 2002, U. S. Pat. No.6,902,560, filed on Jan. 6, 2004, issued on Jun. 7, 2005, U. S. Pat. No. 6,936,042, filed on Apr. 16, 2002, issued on Aug. 30, 2005, and U. S. Pat. No. 6,994,703, filed on Dec. 4, 2002, issued on Feb.7, 2006, the full disclosures of which are incorporated herein by reference for all purposes. A suitable robotic surgical system currently in use is the da Vinci S Surgical System by Intuitive Surgical, Inc.
[0091] While described herein with respect to an instrument configured for use with a robotic surgical system, it should be understood that the actuation and drive assemblies described herein may be incorporated into manually actuated instruments, electro-mechanical powered instruments, or instruments actuated in any other way. For example, the actuation mechanism mayInternational Application Client Ref.: P06660-W02 Farber Ref.: IS 067-PCT-2 comprise a handle assembly for gripping by the user that includes a stationary handle and a moveable handle, which serves as an actuator for surgical instrument 100.
[0092] In various embodiments, the force transmission mechanism 10 is configured to operably couple to and receive drive inputs from a manipulator system of a teleoperable medical system that operates at least in part with some computer assistance (sometimes referred to as a robotic surgical system). One embodiment of such a computer-assisted, teleoperable medical system is illustrated in the schematic diagram of FIG. 2, depicting a manipulator system 1000 comprising a plurality of manipulator arms 1002 to which the force transmission mechanism 10 of instrument 100 may operably couple, a surgeon side console 2000 comprising various master inputs 52 and a surgeon viewer 2006 which can include video images of the remote worksite taken through an endoscopic imaging instrument and / or other graphical information, and a vision / control console 4000 which may also have a display 4006 presenting similar images as the viewer 2006 or other information relating to a procedure. The vision / control console 4000 also may in some embodiments comprise components that supply auxiliary functionality to instruments, such as via an auxiliary unit 80, which may be, for example, insufflation gas, vacuum for evacuation, electrosurgical energy, and similar flux supply units. Such units may be controlled through a controller integrated with the system and / or may be separately controlled at a stand-alone input unit 90, rather than through the surgeon console 2000. A non-limiting embodiment of a computer-assisted, teleoperable medical system with which the instrument 100 and various instrument embodiments described herein can be utilized are the da Vinci® Surgical Systems commercialized by Intuitive Surgical, Inc., of Sunnyvale, California.
[0093] In various other embodiments, the medical instrument 100 can be configured to be manually actuated, with the proximal end force transmission mechanism 10 having inputs that are configured to be manually actuated rather than coupled to a manipulatorInternational Application Client Ref.: P06660-W02 Farber Ref.: IS 067-PCT-2 arm. Yet other embodiments contemplate the instrument can have both manually actuated inputs and inputs configured to be driven by drive outputs of a manipulator system.
[0094] Referring again to FIG. 1, the instrument 100 is configured to be loaded with a plurality of medical clips (not shown), which can be advanced one at a time from a location proximal of the jaw members 14a, 14b of the end effector 14 to between the jaw members 14a, 14b, where an advanced clip can be held by the jaw members 14a, 14b for subsequent application to an object, such as tissue, vessels, or another object. In some embodiments, as mentioned above, the end effector 14 may be coupled to the shaft 12 via a wrist mechanism 13 configured to articulate the end effector 14 in one or both of pitch and yaw relative to the shaft 12. In such embodiments, the jaw members 14a, 14b may pivot relative to one another to move the jaw members 14a, 14b in open and closed states, and they also may also be oriented together in pitch and / or yaw via articulation of the wrist mechanism 13. In cases in which a wrist mechanism 13 couples the end effector 14 to the shaft 12, clips may be advanced through the wrist mechanism to be loaded between grasping portions of the jaw members 14a, 14b.
[0095] To enable advancement of one or more clips from a proximal position to be held between the jaw members, various clip guidance and retention features can be used. These features may permit the clips to be advanced in a predictable and accurate manner to a position between the jaw members 14a, 14b, to be held securely between the jaw members 14a, 14b to prevent inadvertent release of a clip prior to desired application and to allow the jaw members to fully open (increase their internal opening angle) to allow the held clip to be positioned as desired over the object to which the clip is to be applied, and to further allow for sufficient force to applied by the jaw members 14a, 14b to move them toward the closed configuration and latch the clip over the desired object.
[0096] Referring now to FIGS. 3 A- 3C, an embodiment of a distal end portion of aInternational Application Client Ref.: P06660-W02 Farber Ref.: IS 067-PCT-2 medical instrument for applying medical clips that permits advancement of the clips from proximal the end effector and that includes jaw members configured with various clip guidance and retention features is illustrated. The distal end portion of the instrument 300 shown may be an embodiment of the instrument 100, although the instrument 100 is not limited to such embodiment. The clip guidance and retention features of instrument 300, as will be understood further from the following description, are configured to engage with complementary features and arms of a clip. FIG. 3 A is a partial perspective view and FIG. 3B is a longitudinal cross-sectional view taken through section 3B-3B in FIG. 3A and showing the jaw members of the instrument in a closed state. FIG. 3C is a detailed view of portion 3C of FIG. 3 A.
[0097] The instrument 300 comprises a shaft 312 (a portion of which is shown in ghost) to which an end effector 314 comprising jaw members 314a, 314b is coupled. The jaw members 314a, 314b are shown in a partially open state with a medical clip 3000 held between the jaw members 314a, 314b. The jaw members 314a, 314b comprise a pair of opposing grasping portions 315a, 315b that are configured to open and close via relative pivoting motion to receive and hold a clip (clip 3000 in FIG. 3A) and apply force (during closure as shown in FIG. 3B) sufficient to latch the clip 3000 around an object. In various embodiments, the angle between the grasping portions 315a, 315b of the jaw members 314a, 314b in a fully open state ranges from 20 to 45 degrees, for example, from 30 to 35 degrees. Extending proximally from each of the grasping portions 315a, 315b of the jaw members 314a, 314b are connecting portions 316a, 316a’, 316b, 316b’ (shown in FIG. 3B), to which the grasping portions 315a, 315b are respectively pivotably coupled and pivotable about respective rotation axes 318a, 318b. The connecting portions 316a, 316a’, 316b, 316b’ for each jaw member 314a, 314b are positioned opposite a longitudinal centerline Lc of the jaw members 314a, 314b so as to allow for a connection to the shaft 312 that provides space for the clip 3000 to be advanced between the jaw members 314a, 314b fromInternational Application Client Ref.: P06660-W02 Farber Ref.: IS 067-PCT-2 proximally the jaw members 314a, 314b.
[0098] The connection portions 316a, 316a’, 316b, 316b’ are pivotably connected to a clevis via opposed clevis extensions 319 that extend in a direction distally away from the shaft 312 and are positioned on opposite sides of the centerline Lc of jaw members 314a, 314b. The clevis can be used to couple the end effector 314 to the shaft 312 or to an optional wrist mechanism (not shown in the embodiment of FIGS. 3A-3B) which may be coupled to the shaft 312. The connection portions 316a, 316a’, 316b, 316b’ are also coupled to an actuation link 322 via pins 320a, 320b as further explained below. Actuation of the jaw members 314a, 314b to cause the pivoting and consequent opening / closing of the grasping portions 315a, 315b occurs through translation of pins 320a, 320b through along slots 317a, 317a’, 317b, 317b’ (shown in FIG. 3B) provided in the connection portions 316a, 316a’, 316b, 316b’. The translation of the pins 320a, 320b is driven by the actuation link 322. The actuation link 322 translates the pins 320a, 320b together distally and proximally to respectively open or close the jaw members 314a, 314b relative to each other via the engagement with the slots 317a, 317a’, 317b, 317b’ and pivoting action of each jaw member 314a, 314b about its respective pivot axes 318a, 318b.
[0099] FIG. 3A shows the actuation link 322 and pins 320a, 320b in a position corresponding to the jaw members 314a, 314b being in a partially open state, while FIG. 3B shows the actuation link 322 and pins 320a, 320b, moved proximally in the direction of the arrow shown to place the jaw members 314a, 314b in a fully closed state in which the pins 320a, 320b are at a proximal-most location of the slots 317a, 317a’, 317b, 317b’. A fully open state of the grasping portions 315a, 315b of the jaw members 314a, 314b (not shown) can be achieved by moving the actuation link 322 and pins 320a, 320b, in a distal direction (opposite to the arrow in FIG. 3B) to a location in which the pins 320a, 320b, are at a distal-most location of the slots 317a, 317a’ 317b, 317b’. Although not shown in FIGS. 3 A and 3B, it is contemplated that one or more push-pullInternational Application Client Ref.: P06660-W02 Farber Ref.: IS 067-PCT-2 actuation elements (e.g., rods or other similar members) can be coupled to the actuation link 322 and routed along the instrument shaft 312 for actuation at a proximal transmission mechanism of the instrument. FIG. 3B shows openings 322a, 322b for receipt and coupling of two opposing push-pull actuation elements (not shown). However, any number of such actuation elements (e.g., 1, 2, or more) may be used to create the pushing and pulling forces acting to move the actuation link 322 distally and proximally.
[0100] The grasping portions 315a, 315b of the jaw members 314a, 314b have a configuration that enables reliable advancement and retention of the clip 3000 from a position proximal of the grasping portions 315a, 315b (i.e., between the opposed connection portions 316a, 316a’, 316b, 316b’ and the clevis extensions 319). As shown best with reference to grasping portion 315b in FIG. 3 A and the detailed view of FIG. 3C corresponding to portion 3C in FIG. 3 A (but with FIG. 3C showing the grasping portions 315a, 315b in a partially closed, but not fully closed, state), the grasping portions 315a, 315b, comprise a split configuration that defines a longitudinally extending channel 325a, 325b configured to receive opposing arms 3000a, 3000b of the clip 3000 as it is advanced between the grasping portions 315a, 315b of the jaw members 314a, 314b. Inner surfaces of the portions of the grasping portions 315a, 315b defining the channels 325a, 325b are provided with features defining guidance tracks (see sectional view of FIG. 3B) configured to receive and guide retention bosses 3002a, 3002b, that are provided near or as part of the free, distal latching ends of the arms 3000a, 3000b of the clip 3000. Retention bosses 3002a, 3002b extend oppositely from each side of the arms 3000a, 3000b.
[0101] In addition, the grasping portions 315a, 315b comprise leaf springs 326a, 326b, 326a’, 326b’on either side of the respective channels 325a, 325b. The leaf springs 326a, 326b, 326a’, 326b’ are biased toward the centerline Lc to provide a force to retain the clip arms 3000a, 3000b in the channels 325a, 325b during advancement of the clip 3000. The inner surfacesInternational Application Client Ref.: P06660-W02 Farber Ref.: IS 067-PCT-2 of the leaf springs 326a, 326b, 326a’, 326b’ further define small, recessed regions 328a, 328b, 328a’, 328b’ on inner end surfaces thereof that are configured to receive and, together with a curved distal end rigid portions of the grasping portions 315a, 315b provide stop surfaces for retaining the bosses 3002a, 3002b of the clip arms 3000a, 3000b from longitudinal movement, particularly distally. Upon closure and latching of the clip 3000 by the jaw members 314a, 314b, the latching force of the latching ends, is sufficient to overcome the retention force of the grasping portions 315a, 315b acting on the clip 3000, allowing it to be released therefrom.
[0102] In another embodiment, it is contemplated that a wrist mechanism with sufficient central lumen clearance to permit advancement of clips through the wrist mechanism could be used to couple the actuation link 322 and end effector 314 to the shaft 312 so as to allow articulation of the end effector 314 relative to the shaft 312 in pitch and / or yaw.
[0103] One embodiment of a wrist mechanism that can be used to couple the actuation link 322 and end effector 314 to the instrument shaft 312 is depicted in FIGS. 4A and 4B. The wrist mechanism 313 shown comprises a plurality of links 313a-313c (3 being shown but 2 or more may be used), coupled in series via joints between adjacent links. Actuation members, such as cables or the like, that can be paid in and paid out can be coupled to cause the forces used to cause the links to articulate about the joints so as to thus cause the end effector 314 to be oriented relative to the shaft 312. Those having ordinary skill in the art are generally familiar with this type of wrist mechanism. By using links 313a-313c having an annular shape with a relatively large central opening such that when coupled in series a relatively large central lumen 330 is created, the wrist mechanism 313 can allow for advancement of a medical clip 3000 through the central lumen 330, as depicted in FIG. 4A, and into the channels 325a, 325b of the grasping portions 315a, 315b of the jaw members 314a, 314b, as described above and shown in FIG. 4B.
[0104] To avoid the clip 3000 catching on the links 313a-313c of the wristInternational Application Client Ref.: P06660-W02 Farber Ref.: IS 067-PCT-2 mechanism 313 during advancement, a flexible sleeve 331 or other similar guidance structure, such as a flexible ribbon structure described with respect to various embodiments further below, can be placed in the central lumen 330. The sleeve 331, or other guidance structure, can be configured so as to elastically flex when the wrist mechanism 313 articulates while providing a relatively smooth inner surfaces through which the clip 3000 can pass during advancement through the wrist mechanism 313 while retaining a position relative to the lumen allowing it to provide the smooth surface between the clip and the wrist mechanism 313.
[0105] As further illustrated in FIGS.4A and 4B, the clip 3000 can be advanced in a closed configuration through the wrist mechanism 313, allowing for a relatively small overall dimensions of the wrist mechanism 313, and then may spring to an open configuration once the clip 3000 is advanced into at least partially open grasping portions 315a, 315b of the jaw members 314a, 314b. In other words, the clip 3000 may be elastically biased toward an open configuration (or at least a partially open configuration), but be held in a closed configuration as it advances through the wrist mechanism 313. Upon external forces acting to close the clip 3000, the clip arms 3000a, 3000b may then spring to an at least partially open configuration. It is further contemplated that once the clip arms 3000a, 3000b are further retained by the respective grasping portions 315a, 315b of the jaw members 314a, 314b, the clip 3000 can be further opened without elastic deformation by further opening the grasping portions 315a, 315b, which may be useful to allow placement of the clip arms 3000a, 3000b around relatively large objects to be clipped.
[0106] Another embodiment of a wrist mechanism that is articulatable in at least one degree of freedom, such as, for example, pitch (defined herein as about an axis perpendicular to the longitudinal axis of the shaft and to the pivot axes of the jaw members) that provides sufficient room to permit advancement of medical clips (one at a time sequentially) through the wrist mechanism relies on a bar linkage. The bar linkage provides a channel through an interior ofInternational Application Client Ref.: P06660-W02 Farber Ref.: IS 067-PCT-2 the linkage that provides a path for the advancement of clips in both a neutral position of the wrist and through a range of articulation of the wrist from the neutral position. The bar linkage can also permit other pulley and cable actuation mechanisms to control other movement of the end effectors and / or additional wrist joints, without the actuation of such additional movement affecting the articulation of the pitch wrist mechanism and vice versa.
[0107] With reference to FIGS. 5A and 5B, a schematic illustration of an embodiment of a crossed four-bar linkage that can be implemented for use in a wrist mechanism to connect an end effector for applying clips to a medical instrument shaft, such as shaft 312 and end effector 314 of the embodiment of FIGS. 3A-3C, is illustrated. The crossed four-bar linkage wrist mechanism 413 permits articulation through a range of motion in a single degree of freedom (e.g., pitch relative to the shaft and pivot axis of the jaw members of the end effector, as will be explained further below). The crossed four-bar linkage generally comprises a fixed link 413a (which can be the link fixedly coupled to the shaft or a part of the instrument shaft itself, such as instrument shaft 312), two bar links 413b, 413c, and another moveable link 413d (which can be fixed to the clevis of the end effector or can be part of the clevis itself, such as the end of the clevis opposite clevis extensions 319).
[0108] The bar links 413b, 413c pivotably couple to the fixed link 413a at diametrically opposite positions relative to a longitudinal centerline of the linkage and cross each other as they extend across the longitudinal centerline of the linkage from the fixed link 413a to the moveable link 413d, where they are again pivotably coupled so as to be diametrically opposite each other. The opposite ends of each of the bar links 413b, 413c are pivotably coupled at fixed pivot couplings 423a, 423b to the fixed link 413a and moveable pivot couplings 423c, 423d (e.g., in translation in response to pivoting about the fixed pivot locations) to the moveable link 413d, respectively, and are also coupled on opposite sides of the longitudinal centerline. Because the barInternational Application Client Ref.: P06660-W02 Farber Ref.: IS 067-PCT-2 links 413b, 413c can couple to the fixed and moveable links (which can be generally annular in shape in the context of an instrument) toward outer peripheries of those links, the movement of the bar links 413b, 413c about their pivot couplings can permit sufficient space between the links 413b, 413c to provide a path for advancement of a clip through the four-bar linkage wrist mechanism 413. Moreover, this path can be maintained throughout a range of motion of articulation of the four-bar linkage wrist mechanism 413. For example, the path can be maintained through a range of motion from neutral (zero degrees of relative to the longitudinal axis of the fixed link 413a, e.g., instrument shaft) through at least + / - 45 degrees. In some embodiments, for example the range of motion from neutral may be through + / - 60 degrees, or for example, through + / - 65 degrees.
[0109] Referring now to FIGS. 6A and 6B, an embodiment of the end effector 314 and actuation link 320 of FIGS. 3A-3C shown coupled to an instrument shaft 312 using a crossed four-bar linkage wrist mechanism 413 so as to provide pitch articulation of the end effector relative to the shaft is illustrated. FIG. 6A shows the wrist mechanism 413 in a neutral state in which the longitudinal axis of the wrist mechanism 413 is aligned with the longitudinal axis of the shaft 312, and FIG. 6B shows the wrist mechanism 413 articulated relative to the shaft 312 (e.g., in pitch). One or more pairs of opposing actuation members such as cables or the like (not shown), can be used to generate the force to articulate the wrist mechanism as would be understood by those having ordinary skill in the art, with the actuation members (not shown) being paid in and paid out depending on the direction of articulation relative to the shaft 312. The crossed four-bar linkage can provide a sufficiently open central region to allow for a medical clip to be advanced therethrough throughout a range of articulation of the wrist mechanism 413. The crossed four-bar linkage wrist mechanism 413 also can allow for the actuation members to be routed toward an outer periphery (either externally or internally of the wrist mechanism) so that they do not take up the central region of the wrist mechanism 413 where it is desirable to advance the clip 3000, thusInternational Application Client Ref.: P06660-W02 Farber Ref.: IS 067-PCT-2 enabling relatively small overall lateral (e.g., radial) dimensions of the wrist mechanism.
[0110] Other configurations of bar-type linkages may be used to couple an end effector of a clip applier to an instrument shaft and that permit sufficient space to advance a clip therethrough so as to enable clip advancement from proximal of the end effector in accordance with the present disclosure. For example, as depicted in the schematic view of FIG. 7, an eightbar cross-linkage may be used as the wrist mechanism 713 to attach between an instrument shaft (depicted schematically by link 713a) and a clevis portion of the end effector (depicted by link 713d). The remaining six links may be bar links (713b, 713c, 713e, 713f, 713g, 713h) pivotably coupled to each other and the links 713a, 713d, as shown. Such a linkage may provide more space for advancing clips, while also providing a structural passage for clips that minimizes gaps and other regions that may catch a clip as it advances through the wrist mechanism, even in an articulated state of the wrist mechanism.
[0111] While the end effectors of FIGS. 4-7 depict the jaw members and actuation link of the embodiment of FIGS. 3A-3C, such a configuration is nonlimiting and other embodiments of end effectors for applying clips may be used in conjunction with the wrist mechanisms of FIGS. 4-7, including various end effector embodiments further shown and described below.
[0112] The present disclosure further contemplates embodiments in which a wrist mechanism is configured to articulate so as to orient the end effector (e.g., jaw members) relative to the shaft of the instrument in pitch or yaw depending on the orientation of the device relative to the user (defined herein as about an axis perpendicular to the longitudinal axis of the shaft and parallel to the pivot axis about which the jaw members open / close) and that provides sufficient room to permit advancement of medical clips (one at a time sequentially) through the wrist mechanism. Such embodiments also permit sufficient clip closure force throughout various rangesInternational Application Client Ref.: P06660-W02 Farber Ref.: IS 067-PCT-2 of articulation of the wrist mechanism and also may have various guidance and retention features to allow for clip advancement from proximally to the jaw members.
[0113] With reference to FIGS. 8A-10D, an embodiment of a distal end portion of a medical instrument 800 for applying medical clips that incorporates various guidance and retention features for the clips, yaw or pitch articulation via a wrist mechanism, sufficient closure force to apply a medical clip, and enables clip advancement from proximal the end effector (so as to permit multi-clip applications) will now be described. The distal end portion of the embodiments of FIGS. 8A-10D can be used as the distal end portion of the instrument 100, but the instrument 100 may encompass other distal end portions. The instrument 800 utilizes a pulley and linkage system that provides relative pivoting of the jaw members (for opening and closing) and a pitch or articulation wrist mechanism about the same axis. Use of the same, single pivot axis helps to minimize gaps that can form between sections of the overall link structure (wrist links and end effector links) which can pose difficulties for smoothly and reliably advancing clips. For example, gaps may lead to a portion of a clip catching and getting stuck during advancement. The single pivot axis can maintain a more compact longitudinal configuration of the end effector and wrist mechanism with the pulley and linkage system architecture of the embodiment of FIGS. 8A-10D providing a fixed location of the pivot axis of the jaw members relative to the wrist mechanism along the longitudinal axis.
[0114] FIGS. 8A-10D show the pulley and linkage system that provides for both a wrist mechanism that articulates the end effector in yaw or pitch (jaw members together in yaw or pitch) relative to the instrument shaft and that also pivots the jaw members relative to each other about the yaw or pitch articulation axis so as to open and close the jaw members. FIGS. 8A and 8B are perspective side views of the end effector 814 with connection portions 816a, 816a’, 816b, 816b’ of the opposing jaw members 814a, 814b attached to the clevis 819 via clevis extensionsInternational Application Client Ref.: P06660-W02 Farber Ref.: IS 067-PCT-2 819a, 819b, with FIG. 8 A showing the wrist mechanism 813 in a neutral configuration (unarticulated relative to the longitudinal axis LA of the shaft 812) and FIG. 8B showing the wrist mechanism 813 in a state fully articulated in yaw or pitch relative to the longitudinal axis LA of the shaft 812. The clevis extensions 819a, 819b are shown transparent in FIGS. 10A-10D to provide a better view of internal components and attachments of the end effector 814 and wrist mechanism 813.
[0115] In the embodiment of FIGS. 8A-10D, the clevis 819 couples the end effector 814 to the shaft 812, but in other embodiments it is contemplated that an additional wrist mechanism could be used to couple the clevis 819 to the shaft 812, such as, for example as described further below with reference to the embodiment of FIGS. 13-14. FIG. 9 is a perspective, isolated view of jaw member 814a and the pulley and linkage system for pivoting of the grasping portion 815a of jaw member 814a relative to the grasping portion 815b of jaw member 814b to open / close the grasping portions 815a, 815b and for use as a wrist mechanism 813 for articulation of the jaw member 814a in yaw or pitch relative to the shaft 812. The single jaw member 814a is illustrated to better show and describe various components and details. The opposing jaw member 814b is connected to the pulleys shown in FIG. 9 via oppositely disposed and connected links, as can be seen in FIGS. 8 A, 8B and 10A-10D and will be further understood from the following description.
[0116] The pulley and linkage system that provides the wrist mechanism 813 to provide yaw or pitch articulation and the relative pivoting open / close degree of freedom of the grasping portions 815a, 815b of the jaw members 814a, 814b comprises a pair of pulleys 813a, 813b facing each other and disposed on opposite sides of the longitudinal axis LA of the shaft 812 and clevis 819 in a neutral yaw or pitch articulation of the wrist mechanism 813 and thus jaw members 814a, 814b. The pulleys 813a, 813b are rotatable about rotation axes RA in both directionsInternational Application Client Ref.: P06660-W02 Farber Ref.: IS 067-PCT-2 in response to actuation of cables (not illustrated) wrapped around each pulley 813a, 813b. Each pulley 813a, 813b is also rotatably coupled to the connection portions 816a, 816a’, 816b, 816b’ of the respective jaw members 814a, 814b, with connection portion 816a being coupled inside pulley 813b via a pin 818a and connection portion 816a’ being coupled outside pulley 813a via a pin 818a’, as perhaps best illustrated in FIG. 9. Jaw member 814b is similarly, but oppositely connect to each pulley 813a, 813b. That is connection portion 816b is rotatably coupled inside pulley 813a via a pin (not visible in FIGS. 8A-9) extending from connection portion 816b and connection portion 816b’ is rotatably coupled outside pulley 813b via a pin (not visible in FIG. 8A-9). The pins also provide the coupling to the clevis extensions 819a, 819b. Reference is also made to FIGS.10A-10D which show the clevis extensions 819a, 819b partially transparent.
[0117] Each jaw member 814a, 814b also connects to the pulleys 813a, 813b via a pair of links comprising a short link 813c, 813f (short link connecting jaw member 814b to pulley 813b barely visible in the view of FIG. 8A) and a long link 813d, 813e. More specifically, the jaw member 814a connects to pulley 813a via the short link 813c and connects to pulley 813b via long link 813d. Jaw member 814b connects to pulley 813a via the long link 813e and the other short link 813f The short and long links are each pivotably coupled to the respective pulleys 813a, 813b on outer surfaces thereof. As can be seen in FIGS. 8A-9, with the pair of links 813c and 813d being representative, the pair of links extend from jaw member 814a above (in the orientation of the figures) the rotational axis RA of the pulleys 813a, 813b, while the pair of links 813e, 813f extend from jaw member 814b below (in the orientation of the figures) the rotational axis RA. The end portions of the long links 813d, 813e that couple to the pulleys 813a, 813b are curved so that they can be fixedly coupled to the pulleys 813a, 813b at locations aligned with or on an opposite side of the rotational axis RA from which the long links 813d, 813e initially respectively extend to the pulleys 813a, 813b from the jaw members 814a, 814b.International Application Client Ref.: P06660-W02 Farber Ref.: IS 067-PCT-2
[0118] Each pair of links (i.e., short and long links in each pair) also respectively rotatably couples to each jaw member 814a, 814b at opposite end portions of the links from the end portions that connect to the pulleys 813a, 813b. Referring to FIG. 9 as representative, distal end portions of each of the short link 813c and the long link 813d are coupled to an intermediate region of the jaw member 814a located between the grasping portion 815a and the connection portions 816a, 816a’. The links 813c, 813d are coupled via a pin 820a received in a slot 817a of the intermediate region of the jaw member 814a. The slot 817a is sized to allow a small amount of translation of the pin 820a (proximally and distally) relative to the slot 817a. The coupling of the links 813c, 813d to the jaw member 814a via the pin 820a defines a pivot axis about which jaw member 814a can pivot, as will be explained further below. With reference to FIGS. 8A and 8B, jaw member 814b is similarly coupled to the distal end portions of the long link 813e and the short link 813f via a pin 820b received in a slot 817b of an intermediate region of jaw member 814b that is proximal to the grasping portion 815b and distal to the connection portions 816b, 816b’ of the jaw member 814b. A pivot axis for the jaw member 814b is thus defined which is parallel to pivot axis in the neutral articulation state of the wrist mechanism 813. Slot 817b, like slot 817a, also has a sufficient size to allow a small amount of translation of the pin 820b (proximally and distally).
[0119] Accordingly, as shown in FIG. 9, the connections of the pair of links (long and short links) and pulleys to a jaw member (jaw member 814a shown in FIG. 9) provides a four-bar linkage system, with pulley 813a acting as a first link (depicted schematically as L1), pivotally connected to short link 813c, which acts as a second link (depicted schematically as L2). The long link 813d acts as a third link (depicted schematically as L3), which is pivotally connected to the second link L2 via the pin 820a and to the pulley 813b, which acts as a fourth link (depicted schematically as L4). A similar four-bar linkage system connects to jaw member 814b, but with the two of the links being provided by the long link 813e and short link 813f instead of links 813c,International Application Client Ref.: P06660-W02 Farber Ref.: IS 067-PCT-2 813d.
[0120] As will be further explained below with reference to FIGS. 10A-10D, the overall pulley and linkage system created by the pulleys 813a, 813b, and pairs of short and long links 813c-813f provides for both the pivoting of the grasping portions 815a, 815b of the jaw members 814a, 814b relative to each other in an open / close degree of freedom and also articulation of the wrist mechanism 813 in yaw or pitch to orient the jaw members 814a, 814b about the shaft longitudinal axis LA. The pulley and linkage system also provides sufficient interior space to allow advancement of a clip between the pulleys 813a, 813b and connection portions 816a, 816a’, 816b, 816b’ and thus from proximal the jaw members 814a, 814b. In addition, positioning of the coupling of the short links close to the where the jaw members 814a, 814b scissor (regions overlap each other) as they close, amplifies the closure force acting on the clip, in a manner similar to a vice grip.
[0121] With reference to FIGS. 10A and 10B, which are side views of the end effector 814 with portions shown transparent to better view certain components, to actuate pivoting of the jaw members 814a, 814b relative to each other to effect opening and closing of the grasping portions 815a, 815b, the pulleys 813a, 813b are rotated in opposite directions. Rotation of pulleys 813a, 813b in opposite directions pivots jaw member 814a, 814b throughout a range of motion between an open position of the grasping portions 815a, 815b (shown in FIG. 10A) and a closed position of the grasping portions 815a, 815b (shown in FIG. 10B). In various embodiments, the grasping portions 815a, 815b may open to an included angle ranging from 20 degrees to 45 degrees between the grasping portions 815a, 815b, for example from 30 degrees to 35 degrees.
[0122] More specifically, as shown in FIG. 10A, rotation of pulley 813a clockwise (as shown by the arrow C in the view shown in FIG. 10 A), while rotating pulley 813b in the opposite direction (counterclockwise), causes jaw members 814a, 814b to pivot away from eachInternational Application Client Ref.: P06660-W02 Farber Ref.: IS 067-PCT-2 other toward the open position. As can be seen in FIG. 10A, in this configuration the pins 820a, 820b move proximally in slots 817a, 817b, while jaw member 814a rotates about rotation axis RA (also in the clockwise direction) and jaw member 814b rotates about rotation axis RA (in the counterclockwise direction). In response to rotation of the pulley 813a, 813b, short link 813c and long links 813d also rotate about their respective pivot couplings to the pulleys 813a, 813b. Similarly, rotation of pulley 813b counterclockwise causes the short link 813f connecting to jaw member 314b (not shown in FIGS. 10A and 10B) and the long link 813e to pivot about their respective pivot couplings to the pulleys 813a, 813b. To close the jaw members 814a, 814b, as shown in FIGS. 10A and 10B, the rotations described above are reversed, with pulley 813a being rotated counterclockwise (CC shown in FIG. 10B) and pulley 813b being rotated clockwise, in turn causing the reverse pivoting actions of the jaw members 814a, 814b and various links.
[0123] FIGS. 10C and 10D illustrate similar views of the end effector 814 as in FIGS. 10A and 10B, except showing the wrist mechanism 813 articulating the jaw members 814a, 814b articulated in yaw or pitch relative to the longitudinal axis LA of the instrument shaft. To articulate the jaw members 814a, 814b in yaw or pitch, both pulleys 813a, 813b are rotated in the same direction. For example, rotating both pulleys 813a, 813b clockwise about the rotational axis RA articulates the jaw members 814a, 814b together in first yaw or pitch direction (such as depicted in FIGS. 10C and 10D) and rotating both pulleys 813a, 813b counterclockwise about the rotational axis RA articulates the jaw members 814a, 814b together in yaw or pitch in a second direction opposite to the first direction, or vice versa. By rotating both pulleys 813a, 813b together, the relative positioning of the pivot axes of the various pivot couplings (i.e., links to pulleys and to jaw members) is maintained, but their individual positions rotated through the angular range of motion of the rotation of the pulleys 813a, 813b. Thus, once a relative positioning of the jaw members 814a, 814b to open / close the grasping portions 815a, 815b has been set via rotation ofInternational Application Client Ref.: P06660-W02 Farber Ref.: IS 067-PCT-2 the pulleys 813a, 813b in opposite directions, further rotation of the pulleys 813a, 813b together will produce yaw or pitch articulation of the wrist mechanism 813 and thus the jaw members together.
[0124] It also is possible to achieve pivoting of one jaw member relative to the other while holding the other jaw member stationary (i.e., opening and closing a single jaw member relative to the other) by controlling a ratio at which one of the pulleys is rotated relative to the other. In addition, once the jaw members 814a, 814b have been articulated yaw or pitch by rotation of both pulleys 813a, 813b in the same direction, further differential rotation of the pulleys 813a, 813b, can actuate the pivoting of the jaw members 814a, 814b to open / close the same, as described above with regard to FIGS. 10A and 10B.
[0125] Because the space between the connection portions 816a, 816b remains constant throughout the range of both yaw or pitch articulation and the relative pivoting of the jaw members 814a, 814b to open and close the grasping portions 815a, 815b, and due to the relatively large portion of the perimeter of the connection portions 816a, 816b and pulleys 813a, 813b providing access to that space, the ability to advance a medical clip from proximal the wrist mechanism 813 (e.g., from the clevis 819) remains feasible throughout a relatively large range of motion of yaw or pitch articulation in both directions from the neutral position. In various embodiments, the range of motion of articulation about the rotational axis RA to allow for yaw from the neutral position ranges is through at least + / - 45°, such as for example through + / - 60°, or for example through + / - 65°. Moreover, and as mentioned above, the configuration of the pivoting of the jaw members 814a, 814b for the open / closing degree of freedom motion and the articulation of the jaw members 814a, 814b in yaw or pitch about the same axis minimizes gaps, e.g., between the wrist mechanism 813 and the jaw members 814a, 814b along the direction of advancement of a clip between the jaw members 814a, 814b, so as to avoid or prevent the risk of the clip beingInternational Application Client Ref.: P06660-W02 Farber Ref.: IS 067-PCT-2 caught in a gap during advancement.
[0126] The arrangement of the pulley and linkage system that provides the yaw or pitch articulation and opening / closing of the jaw members of FIGS. 8A-10D is one embodiment of such a pulley and linkage system. FIG. 11 illustrates another embodiment of an end effector 914 of a medical instrument 900 (the distal end portion of which is depicted in the various views) for applying medical clips which has similar parts as the embodiment of FIGS. 8A-10D but with a different configuration of the pulley and linkage system wrist mechanism used for yaw articulation and opening / closing of the grasping portions of the jaw members. As with other embodiments described herein, the embodiment of FIG. 11 also provides sufficient closure force to apply a medical clip and enables clip advancement from proximal the end effector (e.g., so as to permit multi-clip applications). To avoid redundancy, parts and operation that are in common with the embodiment of FIGS. 8A-10D are not described again here.
[0127] The end effector 914 utilizes a pulley and linkage system that provides relative pivoting of the jaw members 914a, 914b (for opening and closing the grasping portions 915a, 915b relative to each other) and a yaw articulatable wrist mechanism 913 about the same axis. As discussed above, use of the same, single pivot axis helps to minimize gaps that can form between sections of the overall link structure (wrist links and end effector links) which can pose difficulties for smoothly and reliably advancing clips. For example, gaps may lead to a portion of a clip catching and getting stuck during advancement. The single pivot axis can maintain a more compact longitudinal configuration of the end effector and wrist mechanism with the pulley and linkage system architecture of the embodiment of FIG. 11, like that of FIGS. 8A-10D, providing a fixed location of the pivot axis of the jaw members relative to the wrist mechanism along the longitudinal axis.
[0128] In the embodiment of FIG. 11, the pairs of links that respectively connectInternational Application Client Ref.: P06660-W02 Farber Ref.: IS 067-PCT-2 the jaw members 914a, 914b to the respective pulleys 913 (only 913a visible in the view of FIG.11) have a different arrangement and configuration than the respective pairs of links (e.g., 813c, 813d) connecting the jaw members 814a, 814b to the pulleys 813a, 813b. As can be seen, one of the links 913c being depicted has a similar configuration as the long links (813d, 813e in the embodiment of FIGS. 8-10D) that allows the link to attach to the slots 817a, 817b of the jaw members 814a, 814b on one side and attach to the respective pulleys 913a (other pulley not shown in FIG. 11) at a connection location at a relatively proximal side of the axis of rotation RA. That is, the link 913c shown can be considered a long link if its connection to the pulley is more proximal than the other link 913d of its pair (barely visible in FIG. 11 and which can be considered a short link) and has a curvature allowing it to bend around the axis of rotation RA to connect to the respective pulley (913a shown), and thus spans a slightly longer distance along the longitudinal direction (L in FIG. 11) between where it connects to a respective jaw member and where it connects to a respective pulley. The other link 913d, 913e of the respective pairs of links connecting each jaw member 914a, 914b to the respective pulleys (913a shown), connects from the slot 917a, 917b of each jaw member 914a, 914b and extends around a distal side of the axis of rotation RA to connect to the respective pulleys (connection of link 913e between jaw member 914b and pulley 913a shown) at a location somewhat distal along the longitudinal direction L to where the connection of the link 913c is in the state of the jaw members 914a, 914b shown in FIG.11 (i.e., partially open and neutral with respect to yaw or pitch articulation).
[0129] As with the embodiment of FIGS. 8A-10D, the respective connections of the pairs of links to each jaw 914a, 914b and each pulley 913a, 913b, is the mirror opposite about the longitudinal axis of the end effector 914. The operation of the pulley and linkage system of the embodiment of FIG. 11 to articulate the jaw members 914a, 914b in yaw or pitch and to pivot the jaw members 914a, 914b to open / close the grasping portions 915a, 915b is the same as thatInternational Application Client Ref.: P06660-W02 Farber Ref.: IS 067-PCT-2 described above with respect to the embodiment of FIGS. 8A-10D. However, the arrangement of the pulley and linkage system of FIG. 11 may provide a more uniform mechanical advantage for closure of the grasping portions 915a, 915b of the jaw members 914a, 914b throughout the range of motion, thus enhancing responsiveness to actuation forces applied to closure of the jaw members. Ranges of motion for open / closing the grasping portions of the jaw members and yaw or pitch articulation are the same as those for other embodiments described herein.
[0130] To help enable reliable advancement of a medical clip through the clevis and into the grasping portions of the jaw members in an embodiment which uses the type of pulley and linkage system for jaw member open / closing motion and wrist mechanism as described with reference to the embodiments of FIGS. 8A-11, various embodiments may rely on one or more clip guidance and retention features, some of which may be similar in structure and design as those described with reference to the embodiments of FIGS. 3 A and 3B described above.
[0131] Referring now to FIGS. 12A-12C, longitudinal cutaway views of an embodiment of an end effector 1114 comprising similar structural components as the end effector 814 is depicted, with similar parts being labeled with reference numerals having the same last two digits following an 1 Ixx series rather than the 8xx series. FIGS. 12A and 12B are views taken in the same longitudinal plane cutting generally along a longitudinal centerline of the end effector, while FIG. 12C is a view taken in a different longitudinal plane that is radially outward from the longitudinal centerline toward the plane of the drawing sheet. FIG. 12A shows the grasping portions 1115a, 1115b of the jaw members 1114a, 1114b of the end effector 1114 in an open position and a neutral state of the wrist mechanism 1113 (unarticulated relative to the longitudinal axis LA of the instrument shaft 1112 (shown in dashed)), whereas FIGS. 12B and 12C show the grasping portions 1115a, 1115b of the jaw members 1114a, 1114b in an open position and articulated in opposite directions of yaw or pitch relative to the longitudinal axis LA. While variousInternational Application Client Ref.: P06660-W02 Farber Ref.: IS 067-PCT-2 components of the jaw members 1114 and pulley and linkage wrist mechanism 1113 have a similar construction as that of the embodiment of FIGS. 8A-10D, the various clip guidance and retention features discussed could be applied to other embodiments of those components without departing from the scope of the present disclosure and claims.
[0132] As shown, the grasping portions 1115a, 1115b of the jaw members 1114a, 1114b have a configuration that enables reliable advancement and retention of a medical clip (not shown in the views of FIGS. 12A-12C), such as medical clip 3000 discussed above with reference to FIG. 3A and also shown in the views of FIGS. 10A and 10B, from proximal of the grasping portions 1115a, 1115b (i.e., between the opposed connection portions, only 1116a shown in FIG.12A). As shown and described above with reference to grasping portion 315b in FIG. 3 A, the grasping portions 1115a, 1115b comprise a split configuration that defines a longitudinally extending channel 1125a, 1125b (partially shown in the views of FIGS. 12A and 12B) configured to respectively receive opposing arms of a medical clip as it is advanced between the grasping portions 1115a, 1115b of the jaw members 1114a, 1114b. Inner lateral surfaces of the grasping portions 1115a, 1115b (the inner lateral surfaces facing each other so as to grasp material between the grasping portions 1115a, 1115b) are provided with radially protruding ledge features 1127a, 1127b that together with the upper and lower wall portions of the grasping portions 1115a, 1115b (referring to the respective upper and lower wall portions 1115Ua, 1115Lb of the grasping portions 1115a, 1115b that face away from each other) define guidance tracks 1124a, 1124b configured to receive respective pairs of retention bosses (such as retention bosses 3002a, 3002b of medical clip 3000), that are provided near or as part of the free, latching ends of the arms of the clip, for example, as described above with reference to FIG. 3.
[0133] In addition, the grasping portions 1115a, 1115b comprise leaf springs 1126a, 1126b (with opposing leaf springs on the opposite lateral side not shown in the cutawayInternational Application Client Ref.: P06660-W02 Farber Ref.: IS 067-PCT-2 view of FIGS. 12A-12c) on either side of the respective channels 1125a, 1125b. The leaf springs 1126a, 1126b (and corresponding opposing leaf springs) are biased inwardly (e.g., toward the centerline of each channel) to provide a force to retain the clip arms in the respective channels 1125a, 1125b during advancement of the clip. The inner surfaces of the leaf springs 1126a, 1126b (and the opposing set similar to 326a’, 326b’ not depicted in the cutaway views of FIGS. 12A-12C) further define small, recessed regions 1128a, 1128b (opposing recessed regions like 328a’, 328b’ not shown) that are configured to receive and, together with a curved distal end rigid portions of the grasping portions 1115a, 1115b provide stop surfaces for retaining the bosses of the clip and preventing longitudinal movement, particularly distally. Upon closure and latching of the clip by grasping portions 1115a, 1115b of the jaw members 1114a, 1114b, the latching force of the latching distal end portions of the clip (such as clip 3000 is sufficient to overcome the retention force of the grasping portions 1115a, 1115b acting on the clip, allowing it to be released therefrom.
[0134] As depicted in FIGS. 12A-12C, other optional guidance features may also be provided along various portions of the clip advancement path through the clevis and connection portions of the jaw members 1114a, 1114b (e.g., through the wrist mechanism 1113). For example, again with reference to the connection portion 1116a of jaw member 1114a shown in FIGS. 12A-12C, with the connection portion of the jaw member 1114b having a similar but mirror-image configuration across the longitudinal centerline of the wrist mechanism 1113 and jaw members 1114a, 1114b, the connection portion 1116a may also be provided with one or both of a central guidance ledge 1129a (1129b of connection portion of jaw member 1114b shown in FIG. 12C) and a peripheral guidance ledge 1130a that protrude slightly radially inwardly from the inner facing surfaces of the connection portion 1116a. The central guidance ledges 1129a, 1129b may extend longitudinally and distally from roughly a middle region of the connection portions 1116a (other connection portion not shown in FIGS. 12A-12C) and join with (be part of a length of) the ledgeInternational Application Client Ref.: P06660-W02 Farber Ref.: IS 067-PCT-2 1127a, 1127b or terminate close thereto. The peripheral guidance ledge 1130a is provided along a perimeter portion of the connection portion 1116a and extends to meet with upper surface 1115Ua of jaw member 1114a proximal to the locations of the slot 1117a that receives the pivot pin 1120a. A similar peripheral guidance ledge is also provided on the connection portion of the jaw 1114b (not shown). The guidance ledges of the connection portions of the jaw members 1114a, 1114b can help to define an overall guidance track system to receive the bosses of the clip arms, a part of such guidance track being the guidance tracks discussed above that extend along the length of the grasping portions 1115a, 1115b. Proximal portions of the guidance tracks 1124a, 1124b between the guidance ledges 1129a, 1129b, and 1130a may be wider and then taper distally to provide a large region for initial receipt and guidance of the bosses on the clips. The guidance ledge 1130a can have a ramped surface 1130Sa that presents as a “wall” in one yaw or pitch orientation of the wrist mechanism 1113, as depicted in FIG. 12B, and a “ramp” in the opposite yaw or pitch orientation of the wrist mechanism, as depicted in FIG. 12C.
[0135] In other embodiments, a flexible yet durable ribbon structure may be used as a guide feature along outer peripheral portions extending between the clevis and the jaw members. Referring to FIG. 13, an embodiment of an end effector having a pulley and linkage system wrist mechanism and jaw members configuration similar to that described with respect to the embodiment of FIG. 11 is depicted with such guidance features. As shown elongated, planar, flexible ribbon structures 1330a, 1330b, which may in various embodiments be metallic may be inserted in tracks provided 1334a, 1334b in the grasping portions 1315a, 1315b of the jaw members 1314a, 1314b. The ribbon structures 1330a, 1330b may extend proximally past the connection portions (connection portion 1316a of jaw member 1314a shown) and be coupled to the clevis 1319. In the embodiment of FIG. 13, the coupling to the clevis 1319 occurs via a tab portion 1335a, 1335b of the ribbon structure 1330a, 1330b being received in an aperture in a portion of the clevisInternational Application Client Ref.: P06660-W02 Farber Ref.: IS 067-PCT-2 1319. As can be seen in FIG. 13, the length of the ribbon structure 1330a, 1330b captured in the tracks 1334a, 1334b is sufficient to maintain the positioning of the ribbon structure 1330a, 1330b through yaw or pitch articulation of the wrist mechanism 1313 and pivoting of the jaw members 1314a, 1314b to open / close the grasping portions 1315a, 1315b, thereby allowing the ribbon structures 1330a, 1330b to serve as guidance features as a clip is advanced through the end effector to be received by the grasping portion 1315a, 1315b of the jaw members 1314a, 1314b.
[0136] The ribbon structures 1330a, 1330b also provide a smooth surface extending over various components that may have gaps therebetween in particular orientations of the wrist mechanism 1313 and jaw members 1314a, 1314b., which can further assist in reducing a risk of a clip catching as it travels past such gaps between components. Similar ribbon structures could be used in the pitch wrist mechanisms such as in lieu of the tubular insert described above with reference to the embodiment of FIGs 4A and 4B, or in the embodiments of the wrist structures of FIGS. 6 and 7 described above, and FIGS. 15-17 described below. Reference is made to FIG. 14 depicting an embodiment utilizing ribbon structures 1430a, 1430b similar to ribbon structures 1330a, 1330b but extending through a wrist mechanism (e.g., pitch articulatable wrist mechanism) that attaches between an instrument shaft 1412 and an end effector 1414 (partially shown). The wrist mechanism 1413 may be similar to the pitch wrist mechanisms described below with reference to the embodiments of FIGS. 15-18, though they are not limited to use with such wrist mechanism configurations and can be employed in other wrist mechanism configurations.
[0137] In various embodiments, the clevis of the end effector also may be provided with guidance features to assist with maintaining a desired orientation of the clip as it advances through the clevis to the wrist mechanism. The clevis guidance features in some embodiments may be configured to interact with those of the connection portions. Again referring to the sectional views of FIGS. 12A-12C, with only a portion of the clevis 1119 depicted for simplicity (the otherInternational Application Client Ref.: P06660-W02 Farber Ref.: IS 067-PCT-2 portion being a mirror image along the longitudinal centerline of the clevis 1119 has a generally open (hollow) cross-section that allows for the clip to be received and advanced therethrough, with the interior distal end portion of the clevis 1119 from which axial location the clevis extensions extend, having a concave configuration that abuts and provides a complementary mating interface with the rounded profile of the perimeter of the connection portions (shown with respect to connection portion 1116a in the figures) of the jaw members 1114a, 1114b. The complementary and abutting configuration, as well as the overall rounded perimeter of the connection portions of the jaw members 1114a, 1114b allows for minimizing gaps between the wrist component and the clevis, regardless of the yaw or pitch orientation of the wrist mechanisms or the open / close pivot configuration of the jaw members, thereby assisting in a reliable advancement of the clip through the clevis 1119 to the wrist mechanism 1113 so as to reduce the potential risk of the clip being caught on a surface or between components.
[0138] The inner surface of the clevis 1119 is also provided with a guidance ledge lip 1132 around the circumference and an axially extending and radially protruding longitudinally extending ledge 1131 disposed so that an upper surface 1131U of the ledge 1131 is generally along a centerline that approximately intersects with the rotational axis RA of the pulleys (not shown in FIGS. 12A-12C). The ledge 1131, along with the inner wall and lip 1132 of the clevis 1119 defines two chutes 1133a, 1133b (with similar but opposing chutes being defined by the opposite side of the clevis 1119, which can respectively help to guide the bosses on the arms of a medical clip, such as medical clip 3000 discussed above with respect to various embodiments. A distal end portion of the ledge 1131 terminates along the connections portion 1116a (and similar on connection portion of jaw member 1114b not shown), for example at a location slightly proximal to central guidance ledges 1129a 1129b (shown in FIG. 12C). This interaction and configuration can help to provide a guidance track for the bosses on the upper and lower arms of the clip, such as clip 3000,International Application Client Ref.: P06660-W02 Farber Ref.: IS 067-PCT-2 from the clevis 1119 through the wrist mechanism 1113, helping to maintain the general desired orientation of the clip arms into the respective grasping portions 1115a, 1115b of the jaw members 1114a, 1114b. In embodiments where the connection portions and the clevis have guidance ledges, e.g., as depicted in FIGS. 12A-12C, the various guidance ledges (e.g., 1129a, 1129b, 1130a, and 1131, along with the interior wall surfaces and lip 1132 of the clevis 1119 can be configured and arranged to interact with each other in the various yaw or pitch orientations of the wrist and pivot orientations of the jaw members, as reflected in the oppositely articulated states shown in FIG.12B and 12C, so as to provide desired guidance and reliable advancement of the clip regardless of these orientations.
[0139] While FIGS. 12A-12C illustrate an embodiment in which each of the clevis, wrist mechanism (via the connections portions of the jaw members), and grasping portions of the jaw members are provided with the guidance features, the present disclosure contemplates instruments that include one or more of any of these guidance features. Moreover, in view of the teachings herein, those of ordinary skill in the art would understand how to utilize other configurations of guidance features, such as the ribbon structures discussed above or other type structures, serving similar functions and selected based on the particular clip configuration for which the instruments may be used, without departing from the scope of the present disclosure.
[0140] Various additional embodiments of the present disclosure contemplate instruments that are configured to apply medical clips from proximal an end effector into the jaw members and that comprises a wrist mechanism configured to articulate in both pitch and yaw (two degrees of freedom of articulation) relative to a longitudinal axis of shaft of the instrument. In various embodiments, the wrist mechanism providing for articulation in both pitch and yaw is further configured to define a medical clip advancement path therethrough, regardless of the articulation state; such embodiments can therefore provide for multiple clips to be stored proximalInternational Application Client Ref.: P06660-W02 Farber Ref.: IS 067-PCT-2 the wrist mechanism and advanced consecutively through the wrist mechanism to the jaw members for application intraoperatively.
[0141] One embodiment of such an instrument is depicted in the partial perspective views of FIGS. 15A-15B, which show the distal end portion of an instrument shaft, wrist mechanism, and end effector, with FIG. 15A depicting the wrist mechanism in a neutral configuration relative to the longitudinal axis of the instrument shaft and the grasping portions of the jaw members in a closed position, and FIG. 15B depicting the wrist mechanism articulated in pitch and yaw and the grasping portions of the jaw members in a partially open position.
[0142] With reference to FIGS. 15A and 15B, the instrument 1200 comprises a wrist mechanism 1213 coupling the end effector 1214 and clevis 1219 to the instrument shaft 1212. The wrist mechanism 1213 combines a crossed four-bar linkage system type wrist mechanism 1213p to provide the pitch articulation (having a similar operation and structure as described above with reference to FIGS. 5 and 6) and a pulley and linkage system type wrist mechanism 1213y to provide the yaw articulation and having a configuration as described above with reference to wrist mechanisms in the embodiment of FIGS. 8-11 described above. The pulley and linkage system of the wrist mechanism 1213y also provides the pivoting of the jaw members 1214a, 1214b relative to each other to provide the open / close degree of freedom in a manner as described above with reference to FIGS. 8-11. For the purposes of simplification of the description, the pulley and linkage wrist mechanism 1213y are not described again here.
[0143] While the crossed four-bar linkage pitch wrist mechanism 1213p operates under similar principles to that described above with respect to the embodiments of FIGS. 5 and 6, reference is made to FIG. 16, which shows an exploded view of the wrist mechanism 1213p to better understand the construction and operation of the wrist mechanism 1213p. As shown in FIG.16, the crossed four-bar linkage that makes up the pitch wrist mechanism 1213p includes two crossInternational Application Client Ref.: P06660-W02 Farber Ref.: IS 067-PCT-2 links 1213p,b and 1213p,c (similar to links 413b, 413c of the embodiment of FIGS. 5 and 6) pivotably coupled via pivot pins 1223a, 1223b at one end to an adaptor link 1213p,a, which is fixedly attached to the instrument shaft 1212 (similar to link 413a of the embodiment of FIGS. 5 and 6) and at their opposite ends via pivot pins 1223c, 1223d to the proximal end portion of the clevis 1219, which serves as the fourth link 1213p,d (similar to link 413d of the embodiment of FIGS. 5 and 6) of the crossed four-bar linkage.
[0144] As shown in FIGS. 17 and 18, the form of which is a top plan view of FIG.16 (with respect to the orientation of that figure) but with the crossed four-bar linkage shown transparent and not exploded, and the latter of which is a partial, longitudinal sectional view, both to provide a better view of the actuation members 1231, 1232 operably coupled to actuate the pitch articulation of the crossed four-bar linkage wrist mechanism 1213p. As shown, oppositely disposed actuation members 1231, 1232 are depicted and extend through the shaft 1212 from the proximal end force transmission mechanism (not shown) through the adapter link 1213a, around partial guide pulleys 1234a, 1234b that are coupled to the pivot pins 1223a, 1223b and then to the proximal end portion of clevis 1219, where the actuation members 1231, 1232 are fixedly coupled, for example via a swage coupling or the like. As described above, the actuation members 1231, 1232 may be cables or of similar construction so as to be able to be paid in (pulled) to create a tension force that pulls on the side of the link 1213p, d to which the relevant actuation member 1231, 1232 is attached. By paying out the cable 1231, 1232 opposite to the one being placed in tension the crossed four-bar linkage wrist mechanism 1213 can articulate the end effector 1214 relative to the instrument shaft 1212 toward the side of the actuation member 1231, 1232 being pulled. The guide pulleys 1234a, 1234b route the actuation members 1231, 1232 toward opposite outer peripheral sides of the wrist mechanism 1213p such that as they extend through the pitch wrist mechanism 1213p they are routed internally but along outer respective sides of the linksInternational Application Client Ref.: P06660-W02 Farber Ref.: IS 067-PCT-2 1213b, 1213c. Similarly, the actuation members 1231, 1232 couple to the clevis 1219 (link 1213p, d) toward an outer periphery. This routing allows the actuation members 1231, 1232 to remain clear of the central interior portion of the wrist mechanism 1213p to allow for advancement of a medical clip therethrough.
[0145] To further allow sufficient room to advance a clip through the wrist mechanism 1213 and into position between the grasping portions 1215a, 1215b of the jaw members 1214a, 1214b, actuation members of the instrument 1200 that control the pulley and linkage system of yaw wrist mechanism 1213y are routed externally of the wrist mechanism 1213, clevis 1219, and the adapter link 1213p, a of the pitch wrist mechanism 1213p. FIGS. 15-18 show various views of the pair of actuation members 1261, 1262, which can be cables or similar construction, operably coupled to and extending from the force transmission mechanism (not shown) down the instrument shaft 1212 where they exit the instrument shaft 1212 at the adapter link 1213p, a. A pair of proximal pulleys 1271, 1272 are disposed adjacent to each other and provided on an exterior of the link 1213p, a. The pair of proximal pulleys 1271, 1272 are positioned in a proximal -distal relationship along the longitudinal direction and have rotational axes that are parallel to each other and perpendicular to the longitudinal axis of the shaft LA.
[0146] A mirrored set of pulleys is on the opposite side of the link 1213p, a (not shown in the view of FIGS. 15-18). The pulleys 1271, 1272 are also positioned such that their rotational axes are generally along a longitudinal centerline of the exterior of the shaft 1212, (e.g., so that the rotational axes intersect the longitudinal axis LA of the shaft 1212). Each actuation member 1261, 1262 extends from the shaft 1212 partially around pulley 1271 on opposite sides, crosses over the other, and then partially wraps around the pulley 1272 on opposite sides again. From the pair of proximal pulleys 1271, 1272, the actuation members 1261, 1262 again cross each other at a location over the cross bar links 1213p, b, 1213p, c of the pitch wrist mechanism 1213pInternational Application Client Ref.: P06660-W02 Farber Ref.: IS 067-PCT-2 and extend to partially wrap around a pair of distal pulleys 1273, 1274. The pair of distal pulleys 1273, 1274 are disposed adjacent to each other and provided on an exterior of the clevis 1219 to which the components of wrist mechanism 1213y and jaw members 1214a, 1214b are attached. The pair of distal pulleys 1273, 1274, like the pair of proximal pulleys 1271, 1272, are positioned in a proximal-distal relationship along the longitudinal direction of the clevis 1219 and have rotational axes that are parallel to each other and perpendicular to the longitudinal axis of the shaft LA in the neutral articulation state of the wrist mechanism 1213 depicted in FIGS. 15A. The pair of distal pulleys 1273, 1274 are also positioned such that their rotational axes are generally along a longitudinal centerline of the exterior of the shaft in the neutral articulation state of the wrist mechanism 1213, (e.g., so that the rotational axes intersect the longitudinal axis LA of the shaft 1212). A mirrored pair of pulleys is on the opposite side of the clevis (not shown in the figures).
[0147] Similar to the routing of the actuation members 1261, 1262 over the proximal pair of pulleys 1271, 1272, each actuation member 1261, 1262 extends from where they cross over the links 1213p, b, 1213p, c partially around pulley 1273 on opposite sides, cross over each other again, and then partially wrap around the pulley 1274 on opposite sides again. From pulley 1274, the actuation members 1261, 1262 extend distally and generally parallel to each other to wrap around the pulleys 1213a, 1213b (as perhaps best shown in FIG. 16-18) of the pulley and linkage system of yaw wrist mechanism 1213y. The actuation members 1261, 1262 then wrap around in a mirrored way over pairs of proximal and distal pulleys disposed on an opposite side of the wrist mechanism 1213 (now shown in the views of FIGS. 15-18 as noted above) and are again routed through the shaft 1212 to operably couple with drive components of a force transmission mechanism (which can be manually operable and / or teleoperable via a manipulator system as mentioned).
[0148] The actuation member and pulley arrangement maintain a center to centerInternational Application Client Ref.: P06660-W02 Farber Ref.: IS 067-PCT-2 distance dc, regardless of the state of articulation of the pitch wrist mechanism 1213p, between the distal pulley 1272 of the pair of proximal pulleys and the proximal pulley 1273 of the pair of distal pulleys (and likewise for the set of actuation pulleys on the other side of the instrument not visible in FIGS. 15-17). By maintaining the distance dc, the articulation of the pitch wrist mechanism 1213p in the pitch degree of freedom, and the other arrangement of the pulleys 1271, 1272, 1273, 1274 and routing pattern of the actuation members 1261, 1262 wrapping around the pulleys, length conservation of the actuation members can be realized so that the range of pitch articulation can be relatively independent of yaw articulation and jaw member pivoting that opens / closes the grasping portions 1215a, 1215b of jaw members 1214a, 1214b. In other words, the pitch articulation does not significantly, if at all, impact or cause actuation of the wrist mechanism 1213y to articulate in yaw or pivoting motion of the jaw members 1214a, 1214b.
[0149] FIG. 18 depicts how a medical clip 3000 (shown in 4 different locations of advancement, can be advanced through the distal end portion of the instrument shaft 1212 through the wrist mechanism 1213, and into position between the grasping portions 1215a, 1215b of the embodiment of FIGS. 15-18 (only 1215b being show in FIG. 18) of the end effector 1214.
[0150] FIGS. 19A-25D illustrate another embodiment of an instrument 1500 for applying medical clips to tissue. Instrument 1500 generally comprises an elongate shaft 1502 and a wrist mechanism 1510 coupling an end effector 1504 to the instrument shaft 1502 at a pivot point, such as a hinge 1514. End effector 1504 comprises a pair of opposing jaws (first and second jaws 1506, 1508) configured to open and close via relative pivoting motion to receive and hold a clip 3000 and apply force during closure sufficient to latch the clip 3000 around an object (e.g., tissue, body vessel, etc.). In some embodiments, each of the first and second jaws 1506, 1508 comprises a respective grasping portion 1505, 1507. In various embodiments, the angle between the grasping portions 1505, 1507 of the jaws 1506, 1508 in a fully open state ranges from 20 to 45International Application Client Ref.: P06660-W02 Farber Ref.: IS 067-PCT-2 degrees, for example, from 30 to 35 degrees. As in previous embodiments, the clip 3000 can be advanced in a closed configuration through wrist mechanism 1510, allowing for relatively small overall dimensions of the wrist mechanism 1510. The clip 300 may then spring to an open configuration once the clip 3000 is advanced into at least partially open grasping portions 1505, 1507 of the first and second jaws 1506, 1508.
[0151] The wrist mechanism 1510 comprises a pulley and linkage type articulation mechanism for providing the yaw articulation and for opening and closing first and second jaws 1506, 1508, and a crossed four-bar linkage wrist mechanism 1540 for providing the pitch articulation. As described previously, the “yaw” axis is defined as rotation about the same axis that the jaws open and close (see FIGS. 25B and 25C) and the “pitch” axis is defined as rotation about an axis perpendicular to the yaw axis and the longitudinal axis LA of shaft 1502 (see FIG.25D). The “longitudinal centerline” is herein defined as the central longitudinal axis of the specific component referred to, regardless of its orientation relative to the longitudinal axis LA of the shaft. For example, the longitudinal centerline of the shaft 1502 will generally correspond to its longitudinal axis LA, whereas the longitudinal centerline or axis of the end effector 1504 may differ from the longitudinal centerline or longitudinal axis LA of the shaft 1502 when the end effector 1504 is articulated relative to the shaft 1502.
[0152] The crossed four-bar linkage wrist mechanism 1540 (labeled in FIG. 25B) permits articulation through a range of motion in a single degree of freedom (e.g., pitch relative to the shaft and relative to the pivot axis of the first and second jaws of the end effector) and operates under similar principles to that described above with respect to the embodiments of FIGS. 5 and 6. As shown most clearly in FIG. 23, the four-bar linkage 1540 includes two cross links 1542 and 1544 (similar to links 413b, 413c of the embodiment of FIGS. 5 and 6) pivotably coupled via pivot pins 1546, 1548 at one end to adaptor links 1550 (the adaptor link on the opposite side of theInternational Application Client Ref.: P06660-W02 Farber Ref.: IS 067-PCT-2 instrument is not shown) which is fixedly attached to the instrument shaft 1502 (similar to link 413a of the embodiment of FIGS. 5 and 6). Cross links 1542 and 1544 are pivotably coupled at their opposite ends via pivot pins 1552, 1554 to the proximal end portion of the clevis 1512, which serves as the fourth link (similar to link 413d of the embodiment of FIGS. 5 and 6) of the crossed four-bar linkage. In some embodiments, the cross links 1542 and 1544 include a non-annular, nontubular configuration (see FIG. 23).
[0153] In an exemplary embodiment, cross links 1542, 1544 each comprise a non-annular, non-tubular (i.e., substantially solid) cross bar that extends from one side of the instrument to the other side of the instrument (i.e., crossing over the longitudinal axis LA) (e.g., FIGS. 19B, 20 and 23). Cross bars 1590 may include curved first and second opposing surfaces 1592, 1594 to facilitate the interaction of cross links 1542, 1544 with shaft 1502 and clevis 1512. Cross links 1542, 1544 further include first and second support members 1596, 1598 positioned on opposite sides of the longitudinal axis LA and extending transversely relative to cross links 1542, 1544 to form a recessed area 1599 therebetween. Recessed areas 1599 extends across the longitudinal centerline of wrist mechanism 1540 and are sized and shaped to receive cables 1600, 1602 (e.g., or portion of the cables) as they cross over the longitudinal centerline at the wrist assembly 1540 (see FIGS. 19A and 19C and the discussion below). As shown, recessed areas 1599 are substantially planar and cross each other at the wrist mechanism 1540 (i.e., recessed area 1599 of cross link 1542 crosses the wrist mechanism 1540 on the opposite side of the longitudinal centerline of the wrist mechanism 1540 as recessed area 1599 of cross link 1544). These recessed areas 1599 provide a guide surface for cables 1600, 1602 as they extend through wrist mechanism 1540 on either side of the centerline and peripheral to internal channel 1580. In some embodiments, support members 1596, 1598 extend away from cross links 1542, 1544 in a substantially perpendicular direction relative to the longitudinal axis of internal channel 1580.International Application Client Ref.: P06660-W02 Farber Ref.: IS 067-PCT-2 Support members 1596, 1598 are sized and shaped to support the respective pivot pins 1546, 1548, 1552, 1554 for articulation of cross links 1542, 1544 relative to shaft 1502 and clevis 1512.
[0154] In certain embodiments, cross links 1542, 1544 further include recessed portions or open channels 1588 extending along an outer surface of each of the support members 1596, 1598 opposite of internal channel 1580 (see FIGS. 22 and 23). The recessed portions or channels 1588 are sized and shaped to receive actuation members / cables 1556, 1558 such that actuation members / cables 1556, 1558 extend along or through a surface of these recessed portions or open channels 1588. Thus, one of the cables 1556, 1558 extends along or through a recessed channel 1588 in a support member of cross link 1542 and then along or through a recessed channel 1588 in a support member of cross link 1544. The other of the cables 1556, 1558 extends on the opposite side of the longitudinal axis along or through a recessed channel 1588 in a support member of cross link 1544 and then along or through a recessed channel 1588 in a support member of cross link 1544.
[0155] As shown in FIG. 23, oppositely disposed actuation members 1556, 1558 are depicted and extend through the shaft 1502 from the proximal end force transmission mechanism (not shown) through the adapter links 1550, through the recessed portions or channels 1588 in cross links 1542, 1544, and then to the proximal end portion of clevis 1512, where the actuation members 1556, 1558 are fixedly coupled, for example via a swage coupling 1560 or the like. As described above, the actuation members 1556, 1558 may be cables, wires or of similar construction so as to be able to be paid in (pulled) to create a tension force that pulls on the side of the link to which the relevant actuation member 1556, 1558 are attached. By paying out the actuation members 1556, 1558 opposite to the one being placed in tension the crossed four-bar linkage wrist mechanism 1540 can articulate the end effector 1504 relative to the instrument shaft 1502 toward the side of the actuation member 1556, 1558 being pulled. The actuation membersInternational Application Client Ref.: P06660-W02 Farber Ref.: IS 067-PCT-2 1556, 1558 extend along the periphery of an internal channel 1580 of the instrument 1500 for receiving a drive member 1582 that translates through channel 1580 to deliver surgical clips 3000 to the jaws 1506, 1508 (see FIG. 22 discussed below). The internal channel 1580 (e.g., central channel, working channel) extends from a proximal portion (not shown) of the shaft 1502 through the wrist mechanism 1510 into the end effector 1504 (see FIGS. 22 and 25D). The actuation members 1556, 1558 peripheric routing allows the actuation members 1556, 1558 to remain clear of the internal channel 1580 of the wrist mechanism 1510 to allow for advancement of a medical clip therethrough.
[0156] Referring now to FIG. 25D, one method of rotating the end effector 1504 about the pitch axis will now be described. The actuation member / cable 1558 is moved in the proximal direction 1714 and the actuation member / cable 1556 is moved in the distal direction 1712, causing cross links 1542, 1544 to pivot the end effector 1504 and jaws 1506, 1508 in the direction shown by arrow 1716. Cable 1558 may be pulled in the proximal direction 1714 by applying tension to its proximal end. Cable 1556 may be moved in the distal direction by paying out the cable or by reducing the tension that is being applied to its proximal end (to allow the cable to slack). To rotate end effector 1504 in the opposite direction (opposite to arrow 1716), cable 1558 is moved in the distal direction 1712 and cable 1556 is moved in the proximal direction 1714.
[0157] As shown in FIG. 21, the end effector 1504 comprises a link or clevis 1512 having first and second extension arms 1532, 1534 each having a respective opening 1536, 1538 for receiving respective axles 1562 extending laterally outward from jaws 1506, 1508. Note that only axle 1562 of jaw 1506 is shown in FIG. 21, although it will be understood that jaw 1508 contains a similar axle (not shown) extending through opening 1538 of extension arm 1534. Axle 1562 of jaw 1506 also extends through an opening 1541 in jaw 1508 (and the axle of jaw 1508 extends through a similar opening in jaw 1506) to rotatably couple jaws 1506, 1508 together. JawsInternational Application Client Ref.: P06660-W02 Farber Ref.: IS 067-PCT-2 1506, 1508 are pivotally coupled to extension arms 1534, 1536 by rotation of axles 1562 within openings 1536, 1538 such that the jaws may rotate about a yaw axis relative to the extension arms and wrist mechanism 1510. Each of the jaws 1506, 1508 further comprises curved drive surface 1610, 1612 that generally extend around axles 1562 (see also FIGS. 25A-25D). Each of the jaws 1506, 1508 may further include a cable crimp pocket 1584 on drive surfaces 1610, 1612 that fixes a first and a second actuation cables 1600, 1602 to drive surfaces 1610, 1612.
[0158] Referring now to FIGS. 19A and 25A-25C, the pulley and linkage type articulation mechanism provides relative pivoting of the first and second jaws 1506, 1508 (for opening and closing the pair of opposing jaws and / or grasping portions relative to each other) and a yaw articulatable wrist mechanism about the same axis. As discussed above, use of the same, single pivot axis helps to minimize gaps that can form between sections of the overall link structure (wrist links and end effector links) which can pose difficulties for smoothly and reliably advancing clips. For example, gaps may lead to a portion of a clip catching and getting stuck during advancement.
[0159] The pulley and linkage type articulation mechanism generally comprises the first and second actuation cables 1600, 1602 that extend along the periphery of shaft 1502 from the proximal end force transmission mechanism (not shown) to jaws 1506, 1508 First actuation cable 1600 wraps around a portion of curved drive surface 1610 and second actuation cable 1602 wraps around a portion of curved drive surface 1612. Cables 1600, 1602 then extend on both sides ofthe end effector back through wrist 1510 to the shaft 1502. To further allow sufficient room to advance a clip 300 through internal channel 1580 within wrist mechanism 1510 and into position between the grasping portions of the jaws 1506, 1508, actuation cables 1600, 1602 are routed externally of the shaft 1502, wrist 1510 and clevis 1512.
[0160] Pulley and linkage type articulation mechanism 1520 further comprisesInternational Application Client Ref.: P06660-W02 Farber Ref.: IS 067-PCT-2 first, second, third and fourth rotatable guide members or pulleys 1620, 1622 1624, 1626 positioned to rout actuation members 1600, 1602 from the shaft 1502 to drive surfaces 1610, 1612. As shown in FIG. 19 A, first actuation cable 1600 from a proximal end portion (not shown) along shaft 1502 peripheral to drive member 1582 and internal channel 1580, where it contacts a portion of the outer surface of first proximal pulley 1620 on one side of the longitudinal axis, where it is routed to cross to the other side of the longitudinal axis. The actuation member 1600 then contacts a portion of the outer surface of third proximal pulley 1624, where it is routed to cross over the longitudinal axis (i.e., over cross links 1542, 1544 of wrist mechanism 1540) to contact an outer surface of fourth or distal pulley 1626 and then to wrap around curved drive surface 1610. Actuation member 1600 then extends proximally from drive surface 1610 to the opposite side of the instrument over cross links 1542, 1544 of the four-bar wrist mechanism, where it is routed in a mirrored way over the distal pulley and the proximal pulleys disposed on an opposite side of the wrist mechanism 1510 (see upper and lower cable portions 1600A and 1600B in FIG. 25C, discussed in more detail below) back to the shaft 1502 to operably couple with drive components of a force transmission mechanism (which can be manually operable and / or teleoperable via a manipulator system as mentioned).
[0161] Second actuation cable 1602 extends from a proximal end portion (not shown) along shaft 1602 peripheral to drive member 1582 and internal channel 1580. The term “peripheral” is used here to mean outside of (i.e., away from the centerline or longitudinal axis) of the relative component. Second actuation cable 1602 generally runs along an opposite side of the longitudinal axis as first actuation cable 1600 as it extends through shaft 1502. Cable 1602 then contacts a portion of the outer surface of second proximal pulley 1622 on one side of the longitudinal axis, where it is routed to cross to the other side of the longitudinal axis. The actuation cable 1602 then contacts a portion of the outer surface of third proximal pulley 1624 (on theInternational Application Client Ref.: P06660-W02 Farber Ref.: IS 067-PCT-2 opposite side of pulley 1624 from actuation cable 1600), where it is routed to cross over the longitudinal axis (i.e., over cross links 1542, 1544 of wrist mechanism 1540) to contact a portion of the outer surface of fourth or distal pulley 1626 (on the opposite side of fourth pulley 1626 from first cable 1600) and then to wrap around curved drive surface 1612. Actuation member 1602 then extends proximally from drive surface 1612 to the opposite side of the instrument, where it is routed in a mirrored way the distal pulley and the proximal pulleys disposed on an opposite side of the wrist mechanism 1510 (see upper and lower cable portions 1602A and 1602B in FIG. 25C, discussed in more detail below) to the shaft 1502 to operably couple with drive components of a force transmission mechanism (which can be manually operable and / or teleoperable via a manipulator system as mentioned).
[0162] In this embodiment, the third pulley 1624, and fourth pulley 1626 rotate about an axis substantially perpendicular to the longitudinal axis of wrist member 1510 (i.e., they are generally perpendicular to the axis that extends through wrist 1510 as the wrist is articulated) and / or rotate about an axis substantially perpendicular to the longitudinal axis of the shaft 1502. The first pulley 1620, and the second pulley 1622, however, rotate about an axis that is offset from the axis of rotation of pulleys 1624, 1626. While the pulleys 1271, 1272, 1273 and 1274 of FIG.15 A are disposed substantially along the longitudinal axis LA, at least the first and second proximal pulleys 1620, 1622 are disposed offset from the longitudinal axis or at an angle with respect to each other. The “angled” proximal pulleys 1620, 1622 reduce friction on the cables 1600, 1602 and help to maintain wrap of the cables 1600, 1602 around the distal pulley 1626 as the end effector 1504 is articulated relative to the shaft 1502. These angled pulleys also help redirect the cable proximally around the reload in the receiver portion of the instrument. The reload installs from the top of the instrument shaft so the cables need to be redirected to the sides as they go proximal. As shown in FIGS. 19 A, 19C and 23, a reduced portion of the cables 1600, 1602 contact theInternational Application Client Ref.: P06660-W02 Farber Ref.: IS 067-PCT-2 “angled” proximal pulleys 1620, 1622 reducing or minimizing friction on the cables (e.g., reduced portion of the cables 1600, 1602 compared to the portion of the cables 1261, 1262 that contacts pulleys 1271, 1272 in FIG. 15A). In certain embodiments, proximal pulleys 1620, 1622 may rotate about an axis having an angle of about 5 degrees to about 75 degrees or about 10 degrees to about 45 degrees, or about 15 degrees to about 30 degrees relative to the rotation axis of pulleys 1624, 1626.
[0163] As shown most clearly in FIGS. 19A, 19C, 20, 23, 24-25C, proximal pulleys 1620, 1622, 1624 are preferably disposed on shaft 1502 proximal of hinge 1514. The distal pulley 1626 is preferably disposed on the end effector 1504 and / or clevis 1512 distal of hinge 1514. Providing three of the pulleys on the shaft (as opposed to only two in previous embodiments) increases jaw efficiency and allows the end effector to have a shorter overall length to improve clinical access to a surgical site.
[0164] Similar to previous embodiments, the actuation member and pulley arrangement maintain a center to center distance (regardless of the state of articulation of the pitch wrist mechanism) between the third and fourth pulleys 1624, 1626 (and likewise for the set of actuation pulleys on the other side of the instrument). By maintaining this distance, the articulation of the pitch wrist mechanism in the pitch degree of freedom, and the other arrangement of the pulleys and routing pattern of the actuation members 1602, 1604 wrapping around the pulleys, length conservation of the actuation members can be realized so that the range of pitch articulation can be relatively independent of yaw articulation and jaw member pivoting that opens / closes the jaws 1506, 1508. In other words, the pitch articulation does not significantly, if at all, impact or cause actuation of the yaw mechanism to articulate in yaw or pivoting motion of the jaws 1506, 1508.
[0165] In use, actuation cables 1600, 1602 may be used to open and close jawsInternational Application Client Ref.: P06660-W02 Farber Ref.: IS 067-PCT-2 1506, 1508 and to rotate end effector 1504 (and the jaws therewith) about the yaw axis of the instrument (as defined above). FIG. 25 A illustrates one exemplary method of closing jaws 1506, 1508. As shown, the upper cable portion 1600A is moved in the proximal direction 1700 and the upper cable portion 1602A is moved in the distal direction 1702. Note that the lower portions 1600B, 1602B of cables 1600, 1602 (which are not shown in FIG. 25 A but are mirrored images of the cables on the underside of the instrument) will move in the opposite directions. Moving the upper cable portion 1602A in the distal direction 1702 causes first jaw 1506 (upper jaw as shown in FIGS. 25A-25C) to pivot downward towards second jaw 1508 (lower jaw as shown in FIGS.25A-25C). Moving the upper cable portion 1600A in the proximal direction 1700 causes lower jaw 1508 to pivot upwards towards upper jaw 1506. Cables 1600, 1602 may be moved in the distal direction by applying a push force to its proximal end (or paying out the cable) or by reducing the tension that is being applied to its proximal end.
[0166] FIG. 25B illustrates one exemplary method of closing the upper jaw 1506 while rotating the jaws 1506, 1508 about the yaw axis. As shown, the upper cable portion 1600A is moved in the distal direction 1704 and the lower cable portion 1602B is moved in the proximal direction 1706. Moving the upper cable portion 1600A in the distal direction 1706 causes the lower jaw 1508 to rotate downward (relative to the page) about the yaw axis. Moving the lower cable portion 1602B in the proximal direction 1706 causes upper jaw 1506 to rotate about the yaw axis in the same direction as the lower jaw 1508 (i.e., downward relative to the page). To close the jaws, the tension applied to lower cable portion 1602B may be higher than the tension applied to upper cable portion 1600A, which causes upper jaw 1506 to rotate further (or faster) than lower jaw 1508.
[0167] FIG. 25C illustrates one exemplary method of closing the lower jaw 1508 while rotating the jaws 1506, 1508 about the yaw axis. As shown, upper cable portion 1600A isInternational Application Client Ref.: P06660-W02 Farber Ref.: IS 067-PCT-2 moved in the proximal direction 1708 to rotate lower jaw 1508 towards upper jaw 1506 and lower cable portion 1602B is moved in the distal direction 1710 to rotate upper jaw 1508 away from lower jaw 1506. To close the jaws, the tension applied to upper cable portion 1600A may be higher than the tension applied to lower cable portion 1602B, which causes lower jaw 1506 to rotate further (or faster) than upper jaw 1506.
[0168] In certain embodiments, first cable 1600 is located outside of, or peripheral to, second cable 1602 relative to the longitudinal axis of the instrument (on both sides of the instrument, e.g., upper cable portion 1600A is peripheral to upper cable portion 1602A and lower cable portion 1600B is peripheral to lower cable portion 1602B). As discussed above, first cable 1600 is preferably placed in tension to close the jaws for clip latching and second cable 1602 is used to pull the jaws open. Thus, the second or lower cable 1602 may become slightly slack when the first cable 1600 is tensioned hard during clip latching. Providing the first or upper cable 1600 above the second or lower cable 1602 helps prevent lower cable 1602 from derailing as upper cable 1600 holds it in place.
[0169] As best shown in FIG. 22, end effector 1504 further comprises first and second guide structures / distal ribbons 1630, 1632 that function similar to 1330, 1330b described above. As shown, ribbons 1630, 1632, which may in various embodiments be metallic may be inserted in guide tracks 1570, 1572 provided in the grasping portions of the jaws 1506, 1508. The guide structures or ribbons 1630, 1632 may be flexible and have a substantially planar inner surface. The ribbons 1630, 1632 may extend proximally past extension arms 1532, 1534 (see FIG.21) and be coupled to the clevis 1512. Ribbons 1630, 1632 preferably have a proximal end 1634 that is fixed to clevis 1512 and a distal end 1636 that is movably disposed within guide tracks 1570, 1572 of jaws 1506, 1508. Thus, the distal end 1636 of each ribbon 1560, 1562 is free to move back and forth as the jaws 1506, 1508 articulate. For example, when jaws 1506, 1508 are opened,International Application Client Ref.: P06660-W02 Farber Ref.: IS 067-PCT-2 the respective distal ends 1636 of ribbon 1630, 1632 will translate proximally. Similarly, when jaws 1506, 1508 are closed, the respective distal ends 1636 of ribbon 1630, 1632 will translate distally.
[0170] The length of the ribbons 1630, 1632 captured in the tracks 1570, 1572 is sufficient to maintain the positioning of the ribbons 1630, 1632 through yaw or pitch articulation of the wrist mechanism 1510 and pivoting of the jaws 1506, 1508 to open / close, thereby allowing the ribbons 1630, 1632 to serve as guidance features as a clip is advanced through the end effector 1504 to be received by the grasping portion of the jaws 1506, 1508. The ribbons 1630, 1632 also provide a smooth surface extending over various components that may have gaps therebetween in particular orientations of the wrist mechanism 1510 and jaws 1506, 1508 which can further assist in reducing a risk of a clip catching as it travels past such gaps between components. The first and second guide structures / distal ribbons 1630, 1632 maintain the drive member 1582 within the internal channel 1580 as the drive member is translated between the wrist assembly and the first and second opposing jaws 1506, 1508.
[0171] As shown in FIGS. 19C, 22 and 25D, the instrument may further comprise proximal third and fourth guide structures / ribbons 1640, 1642 extending through wrist mechanism 1510 similar to ribbon 1430a, 1430b shown in FIG. 14. The guide structures or ribbons 1640, 1642 may be flexible and have a substantially planar inner surface. Ribbons 1640, 1642 preferably have a distal end portion 1644 that is fixed to the internal structure of clevis 1512 and a proximal end portion 1646 that is movably disposed within shaft 1502. Proximal end portions 1646 may, for example, extend through slots 1650 in shaft 1502 that allow for longitudinal movement of proximal end portions 1646 as shaft 1502 is articulated relative to end effector 1504 (see FIG. 25D). The slots 1650 may be peripheral or internal slots in the shaft 1502. Ribbons 1640, 1642 also provide a smooth surface extending over various components that may have gapsInternational Application Client Ref.: P06660-W02 Farber Ref.: IS 067-PCT-2 therebetween in particular orientations of the wrist mechanism 1510, which can further assist in reducing a risk of a clip catching as it travels past such gaps between components. The third and fourth guide structures / distal ribbons 1640, 1642 maintain the drive member 1582 within the internal channel 1580 as the drive member is translated between the wrist assembly and the first and second opposing jaws 1506, 1508.
[0172] In an exemplary embodiment, ribbons 1630, 1632, 1640, 1642 comprise a shape memory material, such as nitinol, that is shape-set to have a slight curl. This keeps the edge of ribbons 1630, 1632, 1640, 1642 from catching onto the clip advancer or the clip during advancement and retraction.
[0173] Guide tracks 1570, 1572 generally extend from a proximal portion of the jaws 1506, 1508 to the distal end of each jaw inside of ribbons 1630, 1632. Ribbons 1630, 1632, ensure that the arms of clip advancer / drive member 1582 pass along guide tracks 1570, 1572 to distal ends of the jaws 1506, 1508 as the drive member is advanced distally into jaws 1506, 1508. A more complete description of a suitable clip advancer can be found in commonly assigned, copending applications: (1) PCT / US24 / 32191, filed June 3, 2024; (2) PCT / US24 / 32201, filed June 3, 2024, (3) PCT / US24 / 32207, filed June 3, 2024 (4) PCT / US24 / 32213, filed June 3, 2024; and (5) PCT / US24 / 32221, filed June 3, 2024, the complete disclosures of which have been previously incorporated herein. The tracks 1570, 1572 may further comprise a clip track divider 1594 that separates the individual guide tracks 1570, 1572 (see FIG. 21).
[0174] Similar to previous embodiments, the grasping portions of each jaw 1506, 1508 comprise a split configuration that defines a longitudinally extending channel 1581, 1583 (see FIG. 21) configured to respectively receive opposing arms of a medical clip as it is advanced between the grasping portions of the jaw members 1506, 1508.
[0175] Various embodiments of instruments described herein may be configured toInternational Application Client Ref.: P06660-W02 Farber Ref.: IS 067-PCT-2 apply medical clips commercially available from Teleflex®, such as Week® Hem-O-Lok polymer clips. However, such clips are not limiting and those of ordinary skill in the art would appreciate that the instruments disclosed herein could be utilized to apply clips having other configurations (including the clips described in the above-referenced commonly assigned patent applications), with the principles of operation and design disclosed herein providing guidance for any modifications that may be needed to effect the same.
[0176] The embodiments described herein may be well suited for use in medical applications. In particular, some embodiments are suitable for use in, for example, surgical, teleoperated surgical, diagnostic, therapeutic, and / or biopsy procedures. Such procedures could be performed, for example, on human patients, animal patients, human cadavers, animal cadavers, and portions or human or animal anatomy. Some embodiments may also be suitable for use in, for example, for non-surgical diagnosis, cosmetic procedures, imaging of human or animal anatomy, gathering data from human or animal anatomy, training medical or non-medical personnel, and procedures on tissue removed from human or animal anatomies (without return to the human or animal anatomy). Even if suitable for use in such medical procedures, the embodiments may also be used for benchtop procedures on non-living material and forms that are not part of a human or animal anatomy. Moreover, some embodiments are also suitable for use in non-medical applications, such as industrial robotic uses, including applying clips to, non-tissue work pieces at remote worksites, such as tubes and the like that may need to be closed with a clip. In non-limiting embodiments, the techniques, methods, and devices described herein may be used in, or may be part of, a computer-assisted surgical system employing robotic technology such as the da Vinci® Surgical Systems commercialized by Intuitive Surgical, Inc., of Sunnyvale, California. Those skilled in the art will understand, however, that aspects disclosed herein may be embodied and implemented in various ways and systems, including manually operated instruments andInternational Application Client Ref.: P06660-W02 Farber Ref.: IS 067-PCT-2 computer-assisted, teleoperated systems, in both medical and non-medical applications. Reference to the daVinci® Surgical Systems are illustrative and not to be considered as limiting the scope of the disclosure herein.
[0177] Of course, it will be recognized that that the drive member and clips may be advanced (and the drive member retracted) through the wrist to the end effector while the wrist is bent (i.e., while the end effector is rotated in the yaw, pitch or roll directions). As discussed above, the drive members described herein include flexible portions that bend or flex within the wrist of the instrument to allow the drive member to remain positioned in the wrist and the jaws during articulation of the end effector. Thus, in certain embodiments, the control system may be operated to first articulate the end effector such that the jaws are positioned around the target tissue or vessel and then advance the drive member and the first clip into the jaws.
[0178] As used herein and in the claims, terms such as computer-assisted or teleoperable in referencing manipulator systems, or the like should be understood to refer broadly to any system comprising one or more controllable kinematic structures (“manipulators”) that are movable and controllable at least in part through the aid of an electronic controller (with or without human inputs). Such systems may occasionally be referred to in the art and in common usage as robotically assisted systems or robotic systems. Such systems include systems that are controlled by a user (for example through teleoperation), by a computer automatically (so-called autonomous control), or by some combination of these. In examples in which a user controls at least some of the operations of the manipulator, an electronic controller (e.g., a computer) may facilitate or assist in the operation. The term “computer” as used in “computer-assisted manipulator systems” refers broadly to any electronic control device for controlling, or assisting a user in controlling, operations of the manipulator, and is not intended to be limited to things formally defined as or colloquially referred to as “computers.” For example, the electronic control device in a computer-International Application Client Ref.: P06660-W02 Farber Ref.: IS 067-PCT-2 assisted manipulator system could range from a traditional “computer” (e.g., a general-purpose processor plus memory storing instructions for the processor to execute) to a low-level dedicated hardware device (analog or digital) such as a discrete logic circuit or application specific integrated circuit (ASIC), or anything in between. Further, manipulator systems may be implemented in a variety of contexts to perform a variety of procedures, both medical and non-medical. Thus, although some examples described in greater detail herein may be focused on a medical context, the devices and principles described herein are also applicable to other contexts, such as industrial manipulator systems.
[0179] This description and the accompanying drawings that illustrate various aspects and embodiments should not be taken as limiting — the claims define the scope of protection. Various mechanical, compositional, structural, electrical, and operational changes may be made without departing from the spirit and scope of this description and the claims. In some instances, well-known structures, components, and techniques have not been shown or described in detail in order not to obscure the present disclosure. Like numbers in two or more figures that end in the same two digits but begin with a different series, such as 8xx, lOxx, etc. are as best as possible used to represent the same or similar elements.
[0180] Elements and their associated aspects that are described in detail with reference to one embodiment may, whenever practical, be included in other embodiments in which they are not specifically shown or described. For example, if an element is described in detail with reference to one embodiment and is not described with reference to a second embodiment, the element may nevertheless be claimed as included in the second embodiment
[0181] Further, this description’s terminology is not intended to be limiting. For example, spatially relative terms — such as “beneath”, “below”, “lower”, “above”, “upper”, “proximal”, “distal”, and the like — may be used to describe one element’s or feature’s relationshipInternational Application Client Ref.: P06660-W02 Farber Ref.: IS 067-PCT-2 to another element or feature as illustrated in the figures. These spatially relative terms are intended to encompass different positions (i.e., locations) and orientations (i.e., rotational placements) of a device in use or operation in addition to the position and orientation shown in the figures. For example, if a device in the figures is turned over, elements described as “below” or “beneath” other elements or features would then be “above” or “over” the other elements or features. Thus, the exemplary term “below” can encompass both positions and orientations of above and below. A device may be otherwise oriented (rotated 90 degrees or at other orientations) and the spatially relative descriptors used herein interpreted accordingly. Likewise, descriptions of movement along and around various axes includes various special device positions and orientations. In addition, the singular forms “a”, “an”, and “the” are intended to include the plural forms as well, unless the context indicates otherwise. And, the terms “comprises”, “comprising”, “includes”, and the like specify the presence of stated features, steps, operations, elements, and / or components but do not preclude the presence or addition of one or more other features, steps, operations, elements, components, and / or groups. Components described as coupled may be electrically or mechanically directly coupled, or they may be indirectly coupled via one or more intermediate components. Mathematical and geometric terms are not necessarily intended to be used in accordance with their strict definitions unless the context of the description indicates otherwise, because a person having ordinary skill in the art would understand that, for example, a substantially similar element that functions in a substantially similar way could easily fall within the scope of a descriptive term even though the term also has a strict definition.
[0182] Persons skilled in the art will understand that the devices and methods specifically described herein and illustrated in the accompanying drawings are non-limiting exemplary embodiments. The features illustrated or described in connection with one exemplary embodiment may be combined with the features of other embodiments. Various alternatives andInternational Application Client Ref.: P06660-W02 Farber Ref.: IS 067-PCT-2 modifications can be devised by those skilled in the art without departing from the disclosure. Accordingly, the present description is intended to embrace all such alternatives, modifications, and variances. As well, one skilled in the art will appreciate further features and advantages of the present disclosure based on the above-described embodiments. Accordingly, the present description is not to be limited by what has been particularly shown and described, except as indicated by the appended claims.
[0183] For example, in a first aspect, a first embodiment is surgical instrument for applying surgical clips to tissue. The instrument comprises an elongate shaft having a longitudinal axis, an end effector on a distal end of the shaft including first and second opposing jaws and a wrist assembly coupling the end effector to the shaft. The wrist assembly comprises an internal channel extending from the shaft to the end effector and first and second force transmission lines extending from the shaft to the end effector peripheral to the internal channel and configured to rotate the end effector about an axis substantially perpendicular to the longitudinal axis. The instrument further comprises a drive member configured to translate longitudinally through the internal channel of the wrist assembly to deliver one or more surgical clips to the first and second jaws.
[0184] A second embodiment is the first embodiment, wherein the first and second force transmission lines are configured to rotate at least one of the first and second jaws between an open position and a closed position.
[0185] A third embodiment is any combination of the above embodiments, wherein the first and second force transmission lines comprise first and second cables.
[0186] A 4thembodiment is any combination of the above embodiments, wherein the first cable is configured to move the jaws into the closed position upon application of tension upon the first cable.International Application Client Ref.: P06660-W02 Farber Ref.: IS 067-PCT-2
[0187] A 5thembodiment is any combination of the above embodiments, wherein the second cable is configured to move the jaws into the open position upon application of tension upon the second cable.
[0188] A 6thembodiment is any combination of the above embodiments, wherein the first cable is disposed peripheral to the second cable relative to the longitudinal axis.
[0189] A 7thembodiment is any combination of the above embodiments, wherein the first and second cables are configured to rotate the end effector about said axis upon application of tension to the first and second cables.
[0190] An 8thembodiment is any combination of the above embodiments, further comprising a first rotatable guide member disposed on the end effector and a second rotatable guide member disposed on the shaft, wherein the first cable contacts at least a portion of an outer surface of the first and second rotatable guide members.
[0191] A 9thembodiment is any combination of the above embodiments, further comprising a third rotatable guide member disposed on the shaft, wherein the second cable contacts at least a portion of an outer surface of the first and third rotatable guide members.
[0192] A 10thembodiment is any combination of the above embodiments, further comprising a fourth rotatable guide member disposed on the shaft, wherein the first and second cables each contact at least a portion of an outer surface of the fourth rotatable guide member.
[0193] An 11thembodiment is any combination of the above embodiments, wherein the rotatable guide members comprise pulleys.
[0194] A 12thembodiment is any combination of the above embodiments, wherein the second and third rotatable guide members rotate about a first axis and the first and fourth rotatable guide members rotate about a second axis, the first axis having an angle relative to the second axis.International Application Client Ref.: P06660-W02 Farber Ref.: IS 067-PCT-2
[0195] A 13thembodiment is any combination of the above embodiments, wherein the second axis is substantially perpendicular to the longitudinal axis of the shaft.
[0196] A 14thembodiment is any combination of the above embodiments, wherein the first axis is orientated at an angle of about 10 degrees to about 45 degrees relative to the second axis.
[0197] A 15thembodiment is any combination of the above embodiments, wherein a distance between the first and fourth rotatable guide members remains substantially fixed as the end effector is articulated relative to the shaft.
[0198] A 16thembodiment is any combination of the above embodiments, wherein the first and second jaws each comprise a curved drive surface, wherein the first cable extends around at least a portion of the curved drive surface of the first jaw and the second cable extends around at least a portion of the curved drive surface of the second jaw.
[0199] A 17thembodiment is any combination of the above embodiments, wherein each of the first and second cables comprises a first portion extending from the shaft to the curved drive surface and a second portion extending from the curved drive surface to the shaft on an opposite side of the longitudinal axis from the first portion.
[0200] An 18thembodiment is any combination of the above embodiments, wherein applying tension to the first portion of the cables causes a respective jaw to rotate in a first direction and applying tension to the second portion of the cables causes a respective jaw to rotate in a second direction opposite of the first direction.
[0201] A 19thembodiment is any combination of the above embodiments, wherein a tension in the second cable is decreased when the first cable moves the pair of opposing jaws into the closed position, wherein the first cable substantially maintains the second cable in place as the tension in the second cable decreases.International Application Client Ref.: P06660-W02 Farber Ref.: IS 067-PCT-2
[0202] A 20thembodiment is any combination of the above embodiments, wherein the wrist assembly and the shaft define a longitudinal centerline and wherein the first force transmission line extends from a first side of the longitudinal centerline to a second side of the longitudinal centerline along a portion of the wrist assembly.
[0203] A 21stembodiment is any combination of the above embodiments, wherein the second force transmission line extends from the second side of the longitudinal axis of the shaft to the first side of the longitudinal axis and crosses under the first transmission line along a portion of the wrist assembly.
[0204] A 22ndembodiment is any combination of the above embodiments, wherein the first force transmission line extends from the second side of the longitudinal centerline to the first side of the longitudinal centerline along a portion of the shaft.
[0205] A 23rdembodiment is any combination of the above embodiments, wherein the second force transmission line extends from the first side of the longitudinal axis of the shaft to the second side of the longitudinal axis and crosses under the first transmission line along a portion of the shaft.
[0206] A 25thembodiment is any combination of the above embodiments, wherein said axis is a yaw axis, the instrument further comprising an articulation mechanism peripheral to the internal channel and configured to rotate the end effector about a pitch axis substantially perpendicular to the yaw axis and the longitudinal axis, wherein the articulation mechanism comprises first and second cross links extending from a first side of the longitudinal axis to a second side of the longitudinal axis.
[0207] A 26thembodiment is any combination of the above embodiments, wherein the first and second cross links extend across the longitudinal axis between the shaft and the end effector.International Application Client Ref.: P06660-W02 Farber Ref.: IS 067-PCT-2
[0208] A 27 embodiment is any combination of the above embodiments, wherein the first and second cross links are disposed between the third and fourth rotatable guide members.
[0209] 28thembodiment is a surgical instrument for applying surgical clips to tissue comprising an elongate shaft having a longitudinal axis, an end effector on a distal end of the shaft including first and second opposing jaws and a wrist assembly coupling the end effector to the shaft. The wrist assembly comprises an internal channel extending from the shaft to the end effector, a first articulation mechanism peripheral to the internal channel and configured to rotate the end effector about a first axis substantially perpendicular to the longitudinal axis; and a second articulation mechanism peripheral to the internal channel and configured to rotate the end effector about a second axis substantially perpendicular to the first axis and the longitudinal axis. The instrument further comprise a drive member configured to translate longitudinally through the internal channel of the wrist assembly to deliver one or more surgical clips to the first and second jaws.
[0210] A 28thembodiment is the 27thembodiment and any combination of the above embodiments.
[0211] A 29thembodiment is any combination of the above embodiments, wherein the second articulation mechanism comprises a first link coupled to the shaft, a second link coupled to the end effector and a third link pivotally coupled to the first and second links.
[0212] A 30thembodiment is any combination of the above embodiments, wherein the wrist assembly defines a longitudinal centerline and the second articulation mechanism comprises first and second cross links extending from a first side of the longitudinal centerline to a second side of the longitudinal centerline.
[0213] A 31stembodiment is any combination of the above embodiments, wherein the first and second cross links each comprise a substantially solid cross bar extending across theInternational Application Client Ref.: P06660-W02 Farber Ref.: IS 067-PCT-2 longitudinal centerline.
[0214] A 32ndembodiment is any combination of the above embodiments, wherein the cross bars and / or first and second cross links are non-annular and non-tubular.
[0215] A 33rdembodiment is any combination of the above embodiments, herein the first cross link comprises a first pivot pin pivotally coupling the first cross link to the shaft and a second pivot pin pivotally coupling the first cross link to the end effector, wherein the second cross link comprises a third pivot pin pivotally coupling the second cross link to the shaft and a fourth pivot pin pivotally coupling the second cross link to the end effector.
[0216] A 34thembodiment is any combination of the above embodiments, wherein the first and second cross links each further comprise first and second support members extending transversely relative to each cross bar to form a recessed area between the support members.
[0217] A 35thembodiment is any combination of the above embodiments, further comprising first and second force transmission lines extending through the shaft peripheral to the internal channel, wherein the first and second force transmission lines are coupled to the first and second cross links and configured to rotate the end effector relative to the shaft.
[0218] A 36thembodiment is any combination of the above embodiments, wherein the first and second force transmission lines comprise first and second cables.
[0219] A 37thembodiment is any combination of the above embodiments, wherein the first and second cross links each comprise a recessed portion opposite the internal channel, wherein the first and second cables extend through at least a portion of the recessed portions.
[0220] A 38thembodiment is any combination of the above embodiments, wherein each of the recessed portions comprise an open channel on an outer surface of each of the cross links.
[0221] A 39thembodiment is any combination of the above embodiments, whereinInternational Application Client Ref.: P06660-W02 Farber Ref.: IS 067-PCT-2 the first articulation mechanism is configured to move the jaws between an open position and a closed position.
[0222] A 40thembodiment is any combination of the above embodiments, wherein the first articulation mechanism comprises first and second force transmission lines extending from the shaft to the end effector peripheral to the internal channel and configured to rotate the end effector about the first axis.
[0223] A 41stembodiment is any combination of the above embodiments, wherein the first and second force transmission lines comprise first and second cables.
[0224] A 42ndembodiment is any combination of the above embodiments, wherein the first cable is configured to move the jaws into the closed position upon application of tension upon the first cable.
[0225] A 43rdembodiment is any combination of the above embodiments, wherein the second cable is configured to move the jaws into the open position upon application of tension upon the second cable.
[0226] A 44thembodiment is any combination of the above embodiments, wherein the first and second cables are configured to rotate the end effector about said axis upon application of tension to the first and second cables.
[0227] A 45thembodiment is any combination of the above embodiments, wherein the third and fourth links each comprise a substantially solid cross bar extending across the longitudinal centerline.
[0228] A 46thembodiment is any combination of the above embodiments, wherein the third and fourth links each further comprise a support member extending transversely relative to the cross bar and a pivot pin disposed on the support member.
[0229] A 47thembodiment is any combination of the above embodiments, whereinInternational Application Client Ref.: P06660-W02 Farber Ref.: IS 067-PCT-2 the third and fourth links each comprise a recessed portion opposite the internal channel, wherein the first and second cables extend through at least a portion of the recessed portions.
[0230] A 48thembodiment is any combination of the above embodiments, wherein the recessed portion comprise an open channel on an outer surface of each of the third and fourth links.
[0231] A 49thembodiment is a surgical instrument for applying surgical clips to tissue. The instrument comprises an elongate shaft having a longitudinal axis, an end effector on a distal end of the shaft including first and second opposing jaws, a wrist assembly comprising an internal channel extending from the shaft to the end effector, a drive member configured to translate longitudinally through the internal channel of the wrist assembly to deliver one or more surgical clips to the first and second jaws and first and second guide structures within the end effector peripheral to the internal channel. The guide structures each have a proximal end fixed to the end effector and a distal end movably disposed within one of the first and second jaws.
[0232] A 50thembodiment is the 49thembodiment and any combination of the above embodiments.
[0233] A 51stembodiment is any combination of the above embodiments, wherein the first and second jaws each comprise an internal slot and each of the distal ends of the guide structures are movably disposed within the internal slot.
[0234] A 52ndembodiment is any combination of the above embodiments, wherein the distal ends of the guide structures translate through the slots as the jaws are moved between an open position and a closed position.
[0235] A 53rdembodiment is any combination of the above embodiments, wherein the distal end of the first guide structure is disposed within the first jaw and the distal end of the second guide structure is disposed within the second jaw.International Application Client Ref.: P06660-W02 Farber Ref.: IS 067-PCT-2
[0236] A 54thembodiment is any combination of the above embodiments, wherein the first and second jaws each comprise an internal channel for receiving first and second arms of the drive member, wherein the first and second guide structures extend along an outer surface of the internal channel.
[0237] A 55thembodiment is any combination of the above embodiments, wherein the first and second guide structures comprise elongate, flexible ribbons having a substantially planar inner surface for maintaining the drive member within the internal channel as the drive member is translated between the shaft and the end effector.
[0238] A 56thembodiment is any combination of the above embodiments, further comprising a wrist assembly for rotating the end effector relative to the shaft, the instrument further comprising third and fourth guide structures extending through the wrist assembly and peripheral to the internal channel.
[0239] A 57thembodiment is any combination of the above embodiments, wherein the third and fourth guide structures each comprise a distal end fixed to the end effector and a proximal end movably disposed within the shaft.
[0240] A 58thembodiment is any combination of the above embodiments, wherein the shaft comprises first and second internal slots disposed on opposing sides of the longitudinal axis and the proximal ends of the third and fourth guide structures are movably disposed within the first and second slots, respectively.
[0241] A 59thembodiment is any combination of the above embodiments, wherein the proximal ends of the third and fourth guide structures translate through first and second slots as the end effector is rotated relative to the shaft.
[0242] A 60thembodiment is any combination of the above embodiments, wherein the distal end of the third and fourth guide structures is distal of the proximal end of the first and-n -International Application Client Ref.: P06660-W02 Farber Ref.: IS 067-PCT-2 second guide structures.
[0243] A 61stembodiment is any combination of the above embodiments, wherein the third and fourth guide structures comprise elongate, flexible ribbons having a substantially planar inner surface for maintaining the drive member within the internal channel as the drive member is translated between the wrist assembly and the first and second opposing jaws.
Claims
International Application Client Ref.: P06660-W02 Farber Ref.: IS 067-PCT-2 CLAIMS1. A surgical instrument for applying surgical clips to tissue, the instrument comprising:an elongate shaft having a longitudinal axis;an end effector on a distal end of the shaft including a pair of opposing jaws, the pair of opposing jaws including a first and a second jaw;a wrist assembly coupling the end effector to the shaft, wherein the wrist assembly comprises an internal channel extending from the shaft to the end effector;a first and a second force transmission lines extending from the shaft to the end effector peripheral to the internal channel and configured to rotate the end effector about an axis substantially perpendicular to the longitudinal axis; anda drive member configured to translate through the internal channel of the wrist assembly to deliver one or more surgical clips to the first and second jaws.
2. The surgical instrument of claim 1, wherein the first and second force transmission lines are configured to rotate at least one of the first or second jaws between an open position and a closed position.
3. The surgical instrument of any one of claims 1 to 2, wherein the first and second force transmission lines comprise first and second cables.International Application Client Ref.: P06660-W02 Farber Ref.: IS 067-PCT-2 4. The surgical instrument of claim 3, wherein the first cable is configured to move the pair of opposing jaws into the closed position upon application of tension upon the first cable.
5. The surgical instrument of any one of claims 3 to 4, wherein the second cable is configured to move the pair of opposing jaws into the open position upon application of tension upon the second cable.
6. The surgical instrument of any one of claims 3 to 5, wherein the first cable is disposed peripheral to the second cable relative to the longitudinal axis7. The surgical instrument of claim 6, wherein a tension in the second cable is decreased when the first cable moves the pair of opposing jaws into the closed position, wherein the first cable substantially maintains the second cable in place as the tension in the second cable decreases.
8. The surgical instrument of any one of claims 3 to 7, wherein the first and second cables are configured to rotate the end effector about said axis upon application of tension to the first and second cables.
9. The surgical instrument of any one of claims 3 to 8, further comprising first, second, third and fourth rotatable guide members, wherein the first and third rotatable guide member are disposed on the shaft and the fourth rotatable guide member is disposed on the end effector.International Application Client Ref.: P06660-W02 Farber Ref.: IS 067-PCT-210. The surgical instrument of claim 9, wherein the first cable contacts at least a portion of an outer surface of the first and fourth rotatable guide members.
11. The surgical instrument of any one of claims 9 to 10, wherein the second cable contacts at least a portion of an outer surface of the second and fourth rotatable guide members.
12. The surgical instrument of claim 11, wherein the first and second cables each contact at least a portion of an outer surface of the third rotatable guide member.
13. The surgical instrument of any one of claims 9 to 12, wherein the rotatable guide members comprise pulleys.
14. The surgical instrument of any one of claims 9 to 12, wherein the first and second rotatable guide members rotate about a first axis and the third and fourth rotatable guide members rotate about a second axis, the first axis having an angle relative to the second axis.
15. The surgical instrument of claim 14, wherein the second axis is substantially perpendicular to the longitudinal axis of the shaft.
16. The surgical instrument of any one of claims 14 to 15, wherein the first axis is orientated at an angle of about 10 degrees to about 45 degrees relative to the second axis.International Application Client Ref.: P06660-W02 Farber Ref.: IS 067-PCT-217. The surgical instrument of any one of claims 9 to 16, wherein a distance between the first and fourth rotatable guide members remains substantially fixed as the end effector is articulated relative to the shaft.
18. The surgical instrument of any one of claims 9 to 17, wherein the first and second jaws each comprise a curved drive surface, wherein the first cable extends around at least a portion of the curved drive surface of the first jaw and the second cable extends around at least a portion of the curved drive surface of the second jaw.
19. The surgical instrument of claim 18, wherein each of the first and second cables comprises a first portion extending from the shaft to the curved drive surface and a second portion extending from the curved drive surface to the shaft on an opposite side of the longitudinal axis from the first portion.
20. The surgical instrument of claim 19, wherein applying tension to the first portion of the cables causes one of the first and second jaws to rotate in a first direction and applying tension to the second portion of the cables causes said one of the first and second jaws to rotate in a second direction opposite of the first direction.
21. The surgical instrument of any one of claims 1 to 20, wherein the wrist assembly defines a longitudinal centerline and wherein the first force transmission line extends from a first side of the longitudinal centerline to a second side of the longitudinal centerline along a portion of the wrist assembly.International Application Client Ref.: P06660-W02 Farber Ref.: IS 067-PCT-2 22. The surgical instrument of claim 21, wherein the second force transmission line extends from the second side of the longitudinal centerline to the first side of the longitudinal centerline and crosses under the first transmission line along a portion of the wrist assembly.
23. The surgical instrument of claim 22, wherein the first force transmission line extends from the second side of the longitudinal axis of the shaft to the first side of the longitudinal axis along a portion of the shaft.
24. The surgical instrument of claim 23, wherein the second force transmission line extends from the first side of the longitudinal axis of the shaft to the second side of the longitudinal axis and crosses under the first transmission line along a portion of the shaft.
25. The surgical instrument of claim 19, wherein said axis is a yaw axis, the instrument further comprising an articulation mechanism peripheral to the internal channel and configured to rotate the end effector about a pitch axis substantially perpendicular to the yaw axis and the longitudinal axis.
26. The surgical instrument of claim 25, wherein the wrist assembly defines a longitudinal centerline and the articulation mechanism comprises first and second cross links extending from a first side of the longitudinal centerline to a second side of the longitudinal centerline.
27. The surgical instrument of claim 26, wherein the first and second cross links each comprise a substantially solid cross bar extending across the longitudinal centerline.International Application Client Ref.: P06660-W02 Farber Ref.: IS 067-PCT-2 28. The surgical instrument of claim 27, wherein the cross bars are non-annular and non-tubular.
29. The surgical instrument of any of claim 26, wherein the first and second cross links are disposed between the third and fourth rotatable guide members.
30. A surgical instrument for applying surgical clips to tissue, the instrument comprising:an elongate shaft having a longitudinal axis;an end effector on a distal end of the shaft including first and second opposing jaws; a wrist assembly coupling the end effector to the shaft, wherein the wrist assembly comprises:an internal channel extending from the shaft to the end effector;a first articulation mechanism peripheral to the internal channel and configured to rotate the end effector about a first axis substantially perpendicular to the longitudinal axis;a second articulation mechanism peripheral to the internal channel and configured to rotate the end effector about a second axis perpendicular to the first axis and the longitudinal axis; anda drive member configured to translate longitudinally through the internal channel of the wrist assembly to deliver one or more surgical clips to the first and second jaws.
31. The surgical instrument of claim 30, wherein the wrist assembly defines a longitudinal centerline and the second articulation mechanism comprises first and secondInternational Application Client Ref.: P06660-W02 Farber Ref.: IS 067-PCT-2 cross links extending from a first side of the longitudinal centerline to a second side of the longitudinal centerline.
32. The surgical instrument of claim 31, wherein the first and second cross links each comprise a substantially solid cross bar extending across the longitudinal centerline.
33. The surgical instrument of claim 32, wherein the cross bars are non-annular and non-tubular.
34. The surgical instrument of any one of claims 31 to 33, wherein the first cross link comprises a first pivot pin pivotally coupling the first cross link to the shaft and a second pivot pin pivotally coupling the first cross link to the end effector, wherein the second cross link comprises a third pivot pin pivotally coupling the second cross link to the shaft and a fourth pivot pin pivotally coupling the second cross link to the end effector.
35. The surgical instrument of any one of claims 31 to 34, wherein the first and second cross links each further comprise first and second support members extending transversely relative to each cross bar to form a recessed area between the support members.
36. The surgical instrument of any one of claims 31 to 35, wherein the second articulation mechanism further comprises first and second force transmission lines extending through the shaft peripheral to the internal channel, wherein the first and second force transmission lines are coupled to the first and second cross links and configured to rotate the end effector relative to the shaft.International Application Client Ref.: P06660-W02 Farber Ref.: IS 067-PCT-237. The surgical instrument of claim 36, wherein the first and second force transmission lines comprise first and second cables.
38. The surgical instrument of any of claim 37, wherein the first and second cross links each comprise a recessed portion opposite the internal channel, wherein the first and second cables extend through at least a portion of the recessed portions.
39. The surgical instrument of claim 38, wherein each of the recessed portions comprise an open channel on an outer surface of each of the cross links.
40. The surgical instrument of any one of claims 30 to 39, wherein the first articulation mechanism is configured to move the first and second opposing jaws between an open position and a closed position.
41. The surgical instrument of any one of claims 35 to 40, wherein the first articulation mechanism comprises first and second force transmission lines extending from the shaft to the end effector peripheral to the internal channel and configured to rotate the end effector about the first axis, wherein the first and second transmission force lines extend through the recessed area between the support members of the cross links at the wrist assembly.
42. The surgical instrument of any of claim 41, wherein the first and second force transmission lines comprise first and second cables.International Application Client Ref.: P06660-W02 Farber Ref.: IS 067-PCT-2 43. The surgical instrument of claim 42, wherein the first cable is configured to move the first and second opposing jaws into the closed position upon application of tension upon the first cable.
44. The surgical instrument of claim 43, wherein the second cable is configured to move the first and second opposing jaws into the open position upon application of tension upon the second cable.
45. The surgical instrument of any one of claims 41-44, wherein the first and second cables are configured to rotate the end effector about said axis upon application of tension to the first and second cables.
46. A surgical instrument for applying surgical clips to tissue, the instrument comprising:an elongate shaft having a longitudinal axis;an end effector on a distal end of the shaft including first and second opposing jaws; a wrist assembly comprising an internal channel extending from the shaft to the end effector;a drive member configured to translate longitudinally through the internal channel of the wrist assembly to deliver one or more surgical clips to the first and second jaws; and first and second guide structures within the end effector peripheral to the internal channel, wherein the guide structures each have a proximal end fixed to the end effector and a distal end movably disposed within one of the first and second jaws.International Application Client Ref.: P06660-W02 Farber Ref.: IS 067-PCT-2 47. The surgical instrument of claim 46, wherein the first and second jaws each comprise a slot and each of the distal ends of the guide structures are movably disposed within the slot.
48. The surgical instrument of claim 47, wherein the distal ends of the guide structures translate through the slots as the first and second jaws are moved between an open position and a closed position.
49. The surgical instrument of any one of claims 46 to 48, wherein the distal end of the first guide structure is disposed within the first jaw and the distal end of the second guide structure is disposed within the second jaw.
50. The surgical instrument of any one of claims 46 to 49, wherein the first and second jaws each comprise an internal channel for receiving first and second arms of the drive member, wherein the first and second guide structures extend along an outer surface of the internal channel.
51. The surgical instrument of any one of claims 46 to 50, wherein the first and second guide structures comprise elongate, flexible ribbons having a substantially planar inner surface for maintaining the drive member within the internal channel as the drive member is translated between the wrist assembly and the first and second opposing jaws.
52. The surgical instrument of any one of claims 46 to 51, further comprising third andInternational Application Client Ref.: P06660-W02 Farber Ref.: IS 067-PCT-2 fourth guide structures extending through the wrist assembly and peripheral to the internal channel.
53. The surgical instrument of claim 52, wherein the third and fourth guide structures each comprise a distal end fixed to the end effector and a proximal end movably disposed within the shaft.
54. The surgical instrument of claim 53, wherein the shaft comprises first and second slots disposed on opposing sides of the longitudinal axis and the proximal ends of the third and fourth guide structures are movably disposed within the first and second slots, respectively.
55. The surgical instrument of claim 54, wherein the proximal ends of the third and fourth guide structures translate through the respective first and second slots as the end effector is rotated relative to the shaft.
56. The surgical instrument of any one of claims 52 to 55, wherein the distal end of the third and fourth guide structures is distal of the proximal end of the first and second guide structures.
57. The surgical instrument of any one of claims 52 to 56, wherein the third and fourth guide structures comprise elongate, flexible ribbons having a substantially planar inner surface for maintaining the drive member within the internal channel as the drive member is translated between the shaft and the end effector.
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