Quartz product flame processing device
By designing fire processing equipment for quartz products, the precise control of flame direction and distance is achieved through a frame and movable linkage system. This solves the accuracy and consistency problems caused by traditional manual operation, improves processing accuracy and quality, reduces operator fatigue, and expands the application range of the equipment.
Patent Information
- Authority / Receiving Office
- WO · WO
- Patent Type
- Applications
- Current Assignee / Owner
- SHANGHAI FEILIHUA SHICHUANG TECHNOLOGY CO LTD
- Filing Date
- 2025-07-30
- Publication Date
- 2026-06-18
AI Technical Summary
Traditional fire processing of quartz products relies on manual operation, resulting in poor processing accuracy and consistency, operator fatigue, and difficulty in ensuring product quality.
Design a fire processing device for quartz products, which adopts a frame, processing platform and movable linkage system. The movable linkage drives the fire processing nozzle to perform multi-degree-of-freedom movement, accurately adjusts the flame direction and distance, and realizes automated fire processing operation by combining distance sensor and control system.
It improves the precision and quality of fire processing of quartz products, reduces the uncertainty of manual operation, reduces operator fatigue, expands the application range of the equipment, and improves work efficiency and product qualification rate.
Smart Images

Figure CN2025111595_18062026_PF_FP_ABST
Abstract
Description
Quartz product fire processing equipment Technical Field
[0001] This application belongs to the technical field of quartz product processing equipment, specifically relating to a fire processing equipment for quartz products. Background Technology
[0002] In the manufacturing process of quartz products, fire processing technology plays an indispensable role, especially in the semiconductor industry. Due to its excellent physical and chemical properties, such as high purity, low coefficient of thermal expansion, good electrical insulation, and high-temperature resistance, quartz material is widely used in the manufacture of various high-tech products, such as quartz tubes, quartz boats, and quartz sheets.
[0003] Fire processing is a method of heating the surface of quartz products with a flame. Traditional fire processing of quartz products mainly relies on manual operation, where operators hold a fire processing nozzle to directly heat the quartz product. This method not only requires operators to have extensive experience and high skills, but also easily leads to fatigue due to prolonged work, which in turn affects processing accuracy and product quality. In addition, due to the uncertainty of manual operation, it is difficult to guarantee the consistency and repeatability of each processing session. Summary of the Invention
[0004] In order to solve at least one of the technical problems existing in the background art, this application provides a fire processing equipment for quartz products, which can assist operators in carrying out fire processing operations, realize the adjustment of the position of the fire processing nozzle during the processing, reduce the uncertainty of the processing process, and improve the accuracy and product quality of fire processing of quartz products.
[0005] The technical solution adopted in this application is as follows:
[0006] This application provides a fire processing device for quartz products, including:
[0007] frame;
[0008] A processing platform is provided on the frame, and the processing platform is suitable for placing quartz products;
[0009] A movable connecting rod and a flame-processing nozzle mounted on the movable connecting rod are provided. The movable connecting rod is mounted on the frame and is adapted to drive the flame-processing nozzle to move relative to the quartz product in order to adjust the flame direction of the flame-processing nozzle and the distance between the flame-processing nozzle and the quartz product.
[0010] According to the quartz product fire processing equipment provided in this application embodiment, the frame serves as the basic support structure of the entire equipment, ensuring the stable installation and operation of all components. The frame provides fixing points for other key components, such as the processing platform, the movable linkage system, and the control system. The frame reduces the impact of external vibrations or unstable factors on the fire processing accuracy, thereby ensuring product quality. The processing platform is used to place the quartz product to be processed, providing a flat and stable surface so that the quartz product can maintain a fixed posture during the fire processing. The movable linkage is responsible for driving the fire processing nozzle to move in multiple degrees of freedom, including up and down, left and right, and rotational movements, to precisely adjust the direction of the flame and the distance between the nozzle and the quartz product. The fire processing nozzle is the tool that actually performs the flame heating operation. By adjusting the flame direction, polishing or other fine processing of the quartz product is achieved. This greatly reduces the difficulty and uncertainty of manual operation, reduces operator fatigue, and improves work efficiency. Precise control of the flame direction and distance ensures consistency in each processing, improving product quality and pass rate. In addition, by flexibly adjusting the nozzle position, it can also adapt to quartz products of various complex shapes, expanding the application range of the equipment. In summary, the quartz product fire processing equipment provided in this application embodiment can assist operators in fire processing operations, realize the adjustment of the position of the fire processing nozzle during the processing, reduce the uncertainty of the processing process, and improve the accuracy and product quality of quartz product fire processing.
[0011] According to one embodiment of this application, the movable link includes a first connecting rod, a second connecting rod, and a third connecting rod;
[0012] The first connecting rod is rotatably connected to the frame, the second connecting rod is rotatably connected to the first connecting rod, the third connecting rod is rotatably connected to the second connecting rod, and the flame processing nozzle is disposed on the third connecting rod;
[0013] The first connecting rod has its rotation axis perpendicular to the surface of the processing platform, the second connecting rod has its rotation axis parallel to the rotation axis of the first connecting rod, and the third connecting rod has its rotation axis parallel to the surface of the processing platform.
[0014] According to one embodiment of this application, rotation angle limiters are provided at the connection points of the first connecting rod and the frame, the second connecting rod and the first connecting rod, and the third connecting rod and the second connecting rod.
[0015] According to one embodiment of this application, the movable link includes a first connecting rod, a second connecting rod, and a third connecting rod;
[0016] The first connecting rod is slidably connected to the frame, the second connecting rod is slidably connected to the first connecting rod, the third connecting rod is slidably connected to the second connecting rod, and the flame processing nozzle is disposed on the third connecting rod;
[0017] The sliding direction of the first connecting rod is perpendicular to the surface of the processing platform, the sliding direction of the second connecting rod is parallel to the sliding direction of the first connecting rod, and the sliding direction of the third connecting rod is parallel to the surface of the processing platform.
[0018] According to one embodiment of this application, a sliding stroke limiter is provided at the connection between the first connecting rod and the frame, the connection between the second connecting rod and the first connecting rod, and the connection between the third connecting rod and the second connecting rod.
[0019] According to one embodiment of this application, the quartz product heat treatment equipment further includes a rotary drive component, which is disposed in a receiving cavity within the frame;
[0020] The rotation drive is connected to the machining platform to drive the machining platform to rotate.
[0021] According to one embodiment of this application, the frame is further provided with a control panel and a foot pedal, and the foot pedal, the control panel and the rotation drive are electrically connected;
[0022] The foot pedal is adapted to control the start and stop of the rotary drive, and the control panel is adapted to control the rotational speed of the rotary drive.
[0023] According to one embodiment of this application, at least two sets of movable links are provided, and the at least two sets of movable links are evenly distributed on the outer periphery of the processing platform.
[0024] According to one embodiment of this application, the bottom of the frame is provided with casters.
[0025] According to one embodiment of this application, a distance sensor is provided on the flame processing nozzle, the distance sensor being adapted to monitor the distance between the flame processing nozzle and the quartz product. Attached Figure Description
[0026] The accompanying drawings, which are included to provide a further understanding of this application and form part of this application, illustrate exemplary embodiments and are used to explain this application, but do not constitute an undue limitation of this application. In the drawings:
[0027] Figure 1 is a schematic diagram of the structure of the fire processing equipment for quartz products provided in an embodiment of this application;
[0028] Figure 2 is a schematic diagram of the movable connecting rod of the quartz product fire processing equipment provided in the embodiment of this application.
[0029] Among them, 11, frame; 111, control panel; 112, foot pedal; 113, caster wheel; 12, processing platform; 13, movable connecting rod; 131, first connecting rod; 132, second connecting rod; 133, third connecting rod; 14, flame processing nozzle; 15, rotation drive component. Detailed Implementation
[0030] To more clearly illustrate the overall concept of this application, a detailed explanation is provided below with reference to the accompanying drawings.
[0031] Many specific details are set forth in the following description to provide a thorough understanding of this application. However, this application may also be implemented in other ways different from those described herein. Therefore, the scope of protection of this application is not limited to the specific embodiments disclosed below. It should be noted that, unless otherwise specified, the embodiments of this application and the features thereof can be combined with each other.
[0032] Furthermore, it should be understood in the description of this application that the terms "top", "bottom", "inner", "outer", "axial", "radial", "circumferential", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this application.
[0033] In this application, unless otherwise expressly specified and limited, the terms "installation," "connection," "linking," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection, an electrical connection, or a communication connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this application according to the specific circumstances.
[0034] In this application, unless otherwise expressly specified and limited, the "above" or "below" of the second feature can mean that the first and second features are in direct contact, or that the first and second features are in indirect contact through an intermediate medium. In the description of this specification, references to terms such as "an embodiment," "some embodiments," "example," "specific example," or "some examples," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of this application. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described can be combined in any suitable manner in one or more embodiments or examples.
[0035] As shown in Figures 1 and 2, this application provides a fire processing device for quartz products, including: a frame 11; a processing platform 12 disposed on the frame 11, the processing platform 12 being adapted to place quartz products; a movable connecting rod 13 and a fire processing nozzle 14 disposed on the movable connecting rod 13, the movable connecting rod 13 being disposed on the frame 11, the movable connecting rod 13 being adapted to drive the fire processing nozzle 14 to move relative to the quartz products, so as to adjust the flame direction of the fire processing nozzle 14 and the distance between it and the quartz products.
[0036] The frame 11 is typically constructed from high-strength steel or aluminum alloy to provide sufficient strength and rigidity while reducing weight for easy movement. Steel offers high load-bearing capacity and durability, while aluminum alloy is lighter and more corrosion-resistant. Common frame structures for the frame 11 include frame-type or box-type. Frame-type frames consist of multiple columns and beams, creating an open space for easy observation and maintenance; box-type frames are more compact and offer better protection and sound insulation. The processing platform 12 can be circular or rectangular, depending on the shape of the quartz product and processing requirements. The platform surface can be designed with positioning devices (such as clamps or magnetic devices) to secure the quartz product and prevent displacement during rotation. Additionally, guardrails or baffles can be installed along the platform edges to ensure operator safety. The movable linkage 13 can consist of multiple connecting rods, which can be interconnected by rotation or sliding to form a multi-joint robotic arm. Common structures include:
[0037] Rotary connection: achieved through bearings or bushings, allowing the connecting rod to rotate freely within a certain angle range.
[0038] Sliding connection: Achieved by guide rails or linear sliders, allowing the connecting rod to move in a straight line.
[0039] The flame processing nozzle 14 is connected to a hydrogen-oxygen hose, and ignition processing is performed after gas is supplied. It typically includes a mixing chamber, a nozzle, and an ignition device. The mixing chamber is used to mix hydrogen and oxygen, the nozzle controls the output direction and intensity of the flame, and the ignition device ensures that the flame can be quickly ignited and maintain stable combustion.
[0040] The movable link 13 in this embodiment can be manually operated to drive the flame processing nozzle 14 to move relative to the quartz product, or an electric or pneumatic drive system can be introduced to automatically control the movement of the movable link 13 through a motor or cylinder, thereby improving the degree of automation.
[0041] According to the quartz product fire processing equipment provided in this application embodiment, the frame 11 serves as the basic support structure of the entire equipment, ensuring the stable installation and operation of all components. The frame 11 provides fixing points for other key components, such as the processing platform 12, the movable linkage 13 system, and the control system. The frame 11 reduces the impact of external vibration or unstable factors on the fire processing accuracy, thereby ensuring product quality. The processing platform 12 is used to place the quartz product to be processed, providing a flat and stable surface so that the quartz product can maintain a fixed posture during the fire processing. The movable linkage 13 is responsible for driving the fire processing nozzle 14 to move in multiple degrees of freedom, including up and down, left and right, and rotational movements, to precisely adjust the direction of the flame and the distance between the nozzle and the quartz product. The fire processing nozzle 14 is the tool that actually performs the flame heating operation. By adjusting the flame direction, polishing or other fine processing of the quartz product is achieved. This greatly reduces the difficulty and uncertainty of manual operation, reduces the fatigue of operators, and improves work efficiency. Through precise control of the flame direction and distance, the consistency of each processing is ensured, improving product quality and pass rate. Furthermore, by flexibly adjusting the nozzle position, it can adapt to quartz products of various complex shapes, expanding the application range of the equipment. In summary, the quartz product fire processing equipment provided in this application embodiment can assist operators in fire processing operations, realize the adjustment of the position of the fire processing nozzle 14 during the processing, reduce the uncertainty of the processing process, and improve the accuracy and product quality of quartz product fire processing.
[0042] As shown in Figures 1 and 2, in some embodiments of this application, the movable connecting rod 13 includes a first connecting rod 131, a second connecting rod 132, and a third connecting rod 133; the first connecting rod 131 is rotatably connected to the frame 11, the second connecting rod 132 is rotatably connected to the first connecting rod 131, the third connecting rod 133 is rotatably connected to the second connecting rod 132, and the flame processing nozzle 14 is disposed on the third connecting rod 133; wherein, the rotation axis of the first connecting rod 131 is perpendicular to the table surface of the processing platform 12, the rotation axis of the second connecting rod 132 is parallel to the rotation axis of the first connecting rod 131, and the rotation axis of the third connecting rod 133 is parallel to the table surface of the processing platform 12.
[0043] Specifically, taking the first connecting rod 131 extending in the Z direction, the second connecting rod 132 extending in the X direction, and the third connecting rod 133 extending in the Y direction as an example, the first connecting rod 131 is the foundation of the entire movable connecting rod 13. It is rotatably connected to the frame 11 and can rotate around the Z-axis to drive the flame processing nozzle 14 to rotate around the Z-axis. Furthermore, the axis of rotation of the first connecting rod 131 is perpendicular to the surface of the processing platform 12, allowing the flame processing nozzle 14 to move 360 degrees in all directions on the horizontal plane, covering any position on the processing platform 12. The second connecting rod 132 is rotatably connected to the first connecting rod 131, and the axis of rotation of the second connecting rod 132 is parallel to the axis of rotation of the first connecting rod 131. The second connecting rod 132 can also allow the flame processing nozzle 14 to move 360 degrees in all directions on the horizontal plane, covering any position on the processing platform 12, and with a larger coverage area. The third connecting rod 133 is rotatably connected to the second connecting rod 132. The axis of rotation of the third connecting rod 133 is parallel to the surface of the processing platform 12. It can rotate around a horizontal axis (X-axis), which allows the flame processing nozzle 14 to swing up and down in the vertical plane to adjust the direction of the flame and the distance between the nozzle and the workpiece. This multi-degree-of-freedom design allows the flame processing nozzle 14 to be precisely aligned with any position on the quartz product and the direction and distance of the flame to be adjusted as needed, ensuring consistency and quality in the processing.
[0044] Furthermore, bearings can be installed at the pivot between the connecting rods to ensure smooth rotation. To increase stability, support structures can also be installed at both ends of the pivot to prevent deformation of the bearings or connecting rods due to excessive torque.
[0045] In some embodiments of this application, rotation angle limiters are provided at the connection points of the first connecting rod 131 and the frame 11, the second connecting rod 132 and the first connecting rod 131, and the third connecting rod 133 and the second connecting rod 132. The rotation angle limiters prevent the connecting rods from rotating excessively when subjected to external torque, avoiding deformation or damage to mechanical components due to excessive torque. For example, if an operator accidentally applies excessive external force, the limiter will prevent the connecting rods from continuing to rotate, protecting the equipment. By setting a reasonable rotation range, the rotation angle limiters can help keep the position of the flame-processing nozzle 14 within the expected range, ensuring consistency and accuracy in each processing operation, which is particularly important for quartz products requiring high-precision processing. The rotation angle limiters can prevent the flame-processing nozzle 14 from accidentally moving to unsafe positions, such as near operators or other equipment components, thereby reducing potential safety risks. Furthermore, the rotation angle limiters also eliminate the need for operators to constantly monitor the specific angle of each connecting rod, reducing manual adjustment workload and improving operational convenience.
[0046] Electronic rotation angle limiters can be used, which typically include an angle sensor and a control system. The angle sensor monitors the rotation angle of the connecting rod in real time and feeds the data back to the control system. When the angle reaches the preset value, the control system will automatically issue an alarm.
[0047] The limiting angle at the connection between the first connecting rod 131 and the frame 11 can be set from 0° to 360°, allowing the flame-working nozzle 14 to move omnidirectionally on the horizontal plane. Depending on the specific application, a smaller rotation range, such as ±180°, can be selected to avoid collisions between the flame-working nozzle 14 and other equipment components. The limiting angle at the connection between the second connecting rod 132 and the first connecting rod 131 can be set from ±45° to ±90°, and this range can also be adjusted according to the width of the quartz product and processing requirements. The limiting angle at the connection between the third connecting rod 133 and the second connecting rod 132 can be set from ±45°, allowing the flame-working nozzle 14 to swing vertically; this range can be adjusted according to the height of the quartz product and processing requirements.
[0048] As shown in Figures 1 and 2, in some embodiments of this application, the movable connecting rod 13 includes a first connecting rod 131, a second connecting rod 132, and a third connecting rod 133; the first connecting rod 131 is slidably connected to the frame 11, the second connecting rod 132 is slidably connected to the first connecting rod 131, the third connecting rod 133 is slidably connected to the second connecting rod 132, and the flame processing nozzle 14 is disposed on the third connecting rod 133; wherein, the sliding direction of the first connecting rod 131 is perpendicular to the table surface of the processing platform 12, the sliding direction of the second connecting rod 132 is parallel to the sliding direction of the first connecting rod 131, and the sliding direction of the third connecting rod 133 is parallel to the table surface of the processing platform 12.
[0049] Specifically, taking the example of the first connecting rod 131 extending in the Z direction, the second connecting rod 132 extending in the X direction, and the third connecting rod 133 extending in the Y direction, the sliding direction of the first connecting rod 131 is perpendicular to the surface of the processing platform 12, and it can move up and down in the vertical direction to adjust the height of the flame-working nozzle 14. This allows the flame-working nozzle 14 to be precisely adjusted according to the height of the quartz product. The second connecting rod 132 is slidably connected to the first connecting rod 131, and the sliding direction of the second connecting rod 132 is parallel to the sliding direction of the first connecting rod 131. That is, the second connecting rod 132 can move up and down in the vertical plane to adjust the height position of the nozzle. The third connecting rod 133 is fixed to the second connecting rod 132 through a slidable connection. The sliding direction of the third connecting rod 133 is parallel to the surface of the processing platform 12, and it can move left and right in the horizontal direction to adjust the position of the flame-working nozzle 14.
[0050] Sliding connections can be achieved using linear guides or linear bearings, ensuring smooth linear motion. To increase stability, a support structure can be installed at the sliding connection to prevent deformation of the connecting rod due to excessive torque.
[0051] In some embodiments of this application, sliding travel limiters are provided at the connection points of the first connecting rod 131 and the frame 11, the second connecting rod 132 and the first connecting rod 131, and the third connecting rod 133 and the second connecting rod 132. The sliding travel limiters prevent the connecting rods from sliding excessively when subjected to external torque, avoiding deformation or damage to mechanical components due to excessive torque. For example, if an operator accidentally applies excessive external force, the sliding travel limiters will prevent the connecting rods from continuing to slide, protecting the safety of the equipment.
[0052] By setting a reasonable sliding range, the sliding stroke limiter helps keep the position of the flame processing nozzle 14 within the expected range, ensuring consistency and accuracy in each processing operation. The sliding stroke limiter prevents the flame processing nozzle 14 from accidentally moving to unsafe positions, such as near operators or other equipment components, thereby reducing potential safety risks. Furthermore, the presence of the sliding stroke limiter eliminates the need for operators to constantly monitor the specific position of each connecting rod, reducing manual adjustments and improving operational convenience.
[0053] Electronic sliding travel limiters can be used. These typically include a displacement sensor and a control system. The displacement sensor monitors the sliding travel of the connecting rod in real time and feeds the data back to the control system. When the travel reaches a preset value, the control system will issue an alarm.
[0054] The limiting stroke at the connection between the first connecting rod 131 and the frame 11 can be set to 0 to ±100mm, allowing the flame-working nozzle 14 to move vertically up and down. This range can be adjusted according to the height of the quartz product and processing requirements. The limiting stroke at the connection between the second connecting rod 132 and the first connecting rod 131 can be set to 0 to ±50mm, allowing the flame-working nozzle 14 to move vertically up and down. This range can also be adjusted according to the height of the quartz product and processing requirements. The limiting stroke at the connection between the third connecting rod 133 and the second connecting rod 132 can be set to 0 to ±100mm, allowing the flame-working nozzle 14 to move horizontally left and right. This range can be adjusted according to the width of the quartz product and processing requirements.
[0055] In quartz product heat treatment equipment, the connecting rod combines sliding and rotational motions, allowing the heat treatment nozzle 14 to move more flexibly in three-dimensional space, thereby improving processing accuracy, efficiency, and adaptability. The combination of sliding and rotation ensures that the flame covers every detail of the quartz product, providing uniform and consistent treatment for complex curved surfaces and delicate edges. The coordination of sliding and rotation allows for coarse adjustments over a wider range, while fine adjustments can be made within a smaller area. For example, sliding can quickly adjust the approximate position of the heat treatment nozzle 14, while rotation is used to precisely position the flame's direction and angle, ensuring consistency and accuracy in each processing iteration. For quartz products of different shapes and sizes, the combination of sliding and rotation allows for more flexible adjustment of the heat treatment nozzle 14's position, ensuring the flame covers the entire surface or a specific area. For instance, for larger quartz plates, sliding can adjust the height and horizontal position of the heat treatment nozzle 14, while rotation adjusts the flame angle to adapt to different processing requirements. For quartz products with complex structures (such as those with grooves, holes, or irregular shapes), the combination of sliding and rotating allows for more flexible adjustment of the flame-working nozzle 14, ensuring the flame reaches every hard-to-reach corner for comprehensive flame-working. This combination also enables rapid switching between different workstations without frequent disassembly or reinstallation, which is particularly important for mass production, significantly shortening processing cycles and improving overall production efficiency. The flexible adjustment via sliding and rotating prevents the flame from concentrating in one area for extended periods, reducing the risk of thermal stress concentration. Uniform heat distribution helps prevent cracks or breakage of quartz products due to localized overheating, improving product quality and reliability.
[0056] As shown in Figure 1, in some embodiments of this application, the quartz product flame processing equipment further includes a rotation drive 15, which is disposed in a receiving cavity within the frame 11. The rotation drive 15 is connected to the processing platform 12 to drive the processing platform 12 to rotate. The main function of the rotation drive 15 is to drive the processing platform 12 to rotate via a motor or other power source, so that the quartz product placed on the platform can be flame-treated from all directions. This helps to ensure that the flame can evenly cover the entire surface of the product, avoiding local overheating or uneven processing.
[0057] The rotary drive 15 can precisely control the rotation speed and direction of the processing platform 12 to adapt to different types of quartz products and processing requirements. For example, for larger quartz plates, a slower rotation speed may be required to ensure that the flame can fully cover every part; while for smaller products, a faster rotation speed can be used to improve processing efficiency.
[0058] By integrating with a control system (such as a PLC or motion controller), the rotary drive 15 can achieve automated rotation control. Operators can set rotation parameters or pre-program machining paths through the control panel 111 to achieve unattended automated fire processing operations.
[0059] As shown in Figure 1, in some embodiments of this application, the frame 11 is further provided with a control panel 111 and a foot pedal 112. The foot pedal 112, control panel 111, and rotation drive 15 are electrically connected. The foot pedal 112 is suitable for controlling the start and stop of the rotation drive 15, and the control panel 111 is suitable for controlling the rotation speed of the rotation drive 15. The control panel 111 is equipped with a speed adjustment knob or a touch screen, allowing the operator to set the rotation speed of the processing platform 12 as needed. Common speed ranges can range from a few revolutions per minute (RPM) to several hundred RPM, depending on the type of quartz product and processing requirements.
[0060] The control panel 111 can also be used to set other processing parameters, such as flame intensity and nozzle position. The control panel 111 is usually equipped with a display screen that can display information such as the current rotation speed, processing time, and temperature in real time, helping operators to keep track of the equipment's operating status at all times.
[0061] The main function of the foot pedal 112 is to control the start and stop of the rotary drive 15 by stepping on it. This method frees up the operator's hands, allowing them to easily control the rotation of the processing platform 12 while performing other operations (such as adjusting the nozzle position).
[0062] In certain situations, operators may need to temporarily stop the rotation of the processing platform 12, such as to inspect products or adjust the flame direction. The foot pedal 112 provides quick start-stop control, ensuring operational safety and flexibility.
[0063] Foot pedals 112 are typically designed with anti-accidental touch features to prevent malfunctions caused by accidental stepping. For example, a spring return mechanism can be installed on the pedal to ensure that it automatically returns to its initial position after the foot is released. To further enhance safety, an emergency stop button can also be provided, allowing operators to quickly stop all movement in an emergency to ensure safety.
[0064] The control panel 111, foot pedal 112, and rotary drive 15 are electrically connected to form a complete control system. The control panel 111, as the main control unit, receives start / stop signals from the foot pedal 112 and controls the operation of the rotary drive 15 according to the set parameters. The foot pedal 112, as an auxiliary control unit, provides convenient operation and is particularly suitable for applications requiring frequent start / stop.
[0065] As shown in Figure 1, in some embodiments of this application, at least two sets of movable connecting rods 13 are provided, and these at least two sets of movable connecting rods 13 are evenly distributed around the outer periphery of the processing platform 12. By providing multiple sets of movable connecting rods 13, different parts of the quartz product can be flame-processed simultaneously. For example, if one set of movable connecting rods 13 is responsible for processing the left side of the product, another set can process the right side at the same time, thereby significantly shortening the processing time and improving production efficiency. The evenly distributed movable connecting rods 13 can ensure that the flame can cover the surface of the quartz product from multiple angles, avoiding local overheating or uneven processing caused by a single nozzle. This helps to achieve a more uniform flame-processing effect and improve the quality and consistency of the product. For quartz products with complex shapes or irregular surfaces, multiple sets of movable connecting rods 13 can more flexibly adjust the position and angle of the nozzles, ensuring that the flame can reach every hard-to-reach corner. For example, one nozzle can process the flat part of the product, while another nozzle can process special parts such as grooves or holes. In some cases, different movable links 13 can perform different fire processing tasks. For example, one set of movable links 13 can be used for flame polishing, while another set can be used for flame cutting or welding. This multi-tasking capability enables the equipment to complete multiple processes in one processing cycle, improving the equipment's versatility and adaptability.
[0066] The movable linkage 13 system is typically evenly distributed around the outer perimeter of the processing platform 12, forming a circular or rectangular layout. The specific number depends on the size of the quartz product and the processing requirements; common configurations include two, four, or more sets. The evenly distributed movable linkage 13 ensures that the flame evenly covers the product from all directions, preventing product deformation or cracking due to overheating on one side.
[0067] As shown in Figure 1, in some embodiments of this application, the bottom of the frame 11 is provided with casters 113. The casters 113 allow the equipment to move easily within the work area, facilitating the operator to push the equipment to different positions as needed. The casters 113 have 360-degree rotation capability, allowing the equipment to turn flexibly in confined spaces, avoiding the problem of traditional fixed casters requiring a large space to turn.
[0068] With the casters 113, operators can easily move the equipment, reducing the labor intensity of manual handling, making it particularly suitable for situations involving long-term or frequent movement of equipment. This is very helpful in improving work efficiency and reducing operator fatigue. The casters 113 also allow the equipment to be quickly moved to a designated location for maintenance or cleaning without disassembling or reinstalling it. This not only saves time but also improves equipment maintenance efficiency.
[0069] To ensure equipment stability during operation, the casters 113 are typically equipped with locking devices. Operators can lock the wheels using a foot pedal 112 or a manual knob to prevent accidental movement of the equipment during processing. The locking device should be designed for ease of use, ensuring that operators can quickly lock and unlock the wheels.
[0070] In some embodiments of this application, a distance sensor is provided on the flame processing nozzle 14, which is adapted to monitor the distance between the flame processing nozzle 14 and the quartz product. The main function of the distance sensor is to monitor the distance between the flame processing nozzle 14 and the quartz product in real time, ensuring that the flame can perform heating treatment within the optimal distance range. This helps to avoid localized overheating due to excessively close distance or insufficient heat due to excessively large distance, thereby improving the accuracy and quality of the processing.
[0071] By feeding back data from the distance sensor to the control system, the equipment can automatically adjust the position of the flame-processing nozzle 14 according to the actual distance, ensuring that the flame is always at the optimal working distance. For example, if the sensor detects that the flame-processing nozzle 14 is too close to the product, the control system can automatically adjust the height or angle of the nozzle to maintain an appropriate flame coverage range.
[0072] The distance sensor can also be used to prevent the flame-working nozzle 14 from colliding with quartz products, especially when flame-working complex-shaped products. When the sensor detects that the flame-working nozzle 14 is approaching the product surface, it can issue an alarm or stop movement in time to avoid equipment damage or product quality problems caused by collision.
[0073] Based on real-time data provided by the distance sensor, the control system can dynamically adjust the intensity and direction of the flame to ensure optimal results for each processing operation. For example, when the flame processing nozzle 14 is far from the product, the flame intensity can be increased appropriately; when the distance is close, the flame intensity can be decreased to maintain a uniform heating effect.
[0074] For any parts not mentioned in this application, existing technologies may be used or referenced.
[0075] The various embodiments in this specification are described in a progressive manner. The same or similar parts between the various embodiments can be referred to each other. Each embodiment focuses on describing the differences from other embodiments.
[0076] The above description is merely an embodiment of this application and is not intended to limit this application. Various modifications and variations can be made to this application by those skilled in the art. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this application should be included within the protection scope of this application.
Claims
1. A fire processing device for quartz products, characterized in that, include: frame; A processing platform is provided on the frame, and the processing platform is suitable for placing quartz products; A movable connecting rod and a flame-processing nozzle mounted on the movable connecting rod are provided. The movable connecting rod is mounted on the frame and is adapted to drive the flame-processing nozzle to move relative to the quartz product in order to adjust the flame direction of the flame-processing nozzle and the distance between the flame-processing nozzle and the quartz product.
2. The fire processing equipment for quartz products according to claim 1, characterized in that, The movable link includes a first connecting rod, a second connecting rod, and a third connecting rod; The first connecting rod is rotatably connected to the frame, the second connecting rod is rotatably connected to the first connecting rod, the third connecting rod is rotatably connected to the second connecting rod, and the flame processing nozzle is disposed on the third connecting rod; The first connecting rod has its rotation axis perpendicular to the surface of the processing platform, the second connecting rod has its rotation axis parallel to the rotation axis of the first connecting rod, and the third connecting rod has its rotation axis parallel to the surface of the processing platform.
3. The fire processing equipment for quartz products according to claim 2, characterized in that, Rotation angle limiters are provided at the connection points of the first connecting rod and the frame, the second connecting rod and the first connecting rod, and the third connecting rod and the second connecting rod.
4. The fire processing equipment for quartz products according to claim 1 or 2, characterized in that, The movable link includes a first connecting rod, a second connecting rod, and a third connecting rod; The first connecting rod is slidably connected to the frame, the second connecting rod is slidably connected to the first connecting rod, the third connecting rod is slidably connected to the second connecting rod, and the flame processing nozzle is disposed on the third connecting rod; The sliding direction of the first connecting rod is perpendicular to the surface of the processing platform, the sliding direction of the second connecting rod is parallel to the sliding direction of the first connecting rod, and the sliding direction of the third connecting rod is parallel to the surface of the processing platform.
5. The fire processing equipment for quartz products according to claim 4, characterized in that, Sliding travel limiters are provided at the connection points of the first connecting rod and the frame, the second connecting rod and the first connecting rod, and the third connecting rod and the second connecting rod.
6. The fire processing equipment for quartz products according to claim 1, characterized in that, The quartz product fire processing equipment also includes a rotary drive component, which is disposed in a receiving cavity within the frame; The rotation drive is connected to the machining platform to drive the machining platform to rotate.
7. The fire processing equipment for quartz products according to claim 6, characterized in that, The frame is also equipped with a control panel and a foot pedal, and the foot pedal, the control panel and the rotation drive are electrically connected; The foot pedal is adapted to control the start and stop of the rotary drive, and the control panel is adapted to control the rotational speed of the rotary drive.
8. The fire processing equipment for quartz products according to claim 1, characterized in that, The movable connecting rod is provided in at least two sets, and the at least two sets of movable connecting rods are evenly distributed on the outer periphery of the processing platform.
9. The fire processing equipment for quartz products according to claim 1, characterized in that, The bottom of the frame is equipped with casters.
10. The fire processing equipment for quartz products according to claim 1, characterized in that, The flame processing nozzle is equipped with a distance sensor, which is suitable for monitoring the distance between the flame processing nozzle and the quartz product.