Assembling Battery Machines TRIZ Cases

Corner core members redistribute tension during pouch shaping, reducing laminate wrinkles without adding complex control hardware.

A taller tapered support guides misaligned battery cells into place, preventing surface damage, leaks, and insulation failure during mounting.

A folded blank region and conductive connector enable continuous electrode production with stronger ultrasonic welding and lower short-circuit risk.

Vacuum pre-elongation before punch forming reduces stress on the pouch sheet, preventing cracks in battery accommodation parts.

Electromagnetic rail coupling moves battery cell carriers without onboard power, while elastic pressurizing fixation keeps cells secure in transit.

Magnetic force repositions a hidden center electrode during separator lamination, preventing misalignment that can cause capacity loss and short circuits.

A covered busbar and insulation layout blocks cooling-system condensate from reaching battery signal connections, reducing short-circuit risk.

Individually controlled infrared LED heating with pressure improves electrode lamination uniformity, air permeability, and process efficiency.

Fine high-density laser spots join 40+ ultra-thin electrode tabs to a lead while limiting tab damage, deformation, and weld instability.

A laminated second separator reinforces the bending region to block dendrite piercing while preserving ion flow and battery life.

A tensioning mechanism pulls the winding shaft to reduce deflection, enabling higher electrode winding speed without harming assembly quality.

Coating-width detection sets the electrode plate centerline for automatic winding correction, improving alignment accuracy and reducing scrap.

Adjustable pressure and a laser pass-through support weld the battery can and electrode faster while preventing can deformation.

A closed-loop pallet track sequences battery stack assembly across stations to reduce floor space, complexity, and production time.

Connected fluid-filled thermal barriers between battery cell layers block hot, high-pressure discharge and help stop thermal runaway spread.

Rounded punch edges and variable-radius corners disperse molding stress in pouch films, preventing cracks and whitening in battery case forming.

Gloss measurement under the separator enables rapid detection of lamination deformation and adhesion faults, cutting mono-cell scrap.

A partitioned battery box isolates binder from the pressure relief area, improving cell fixation, assembly efficiency, and venting reliability.

Embossed positioning marks with a flat bottom and clear circular shape improve pouch film recognition and alignment during battery cell forming.

Rotary grippers and buffered plate transfer cut impact and handling steps in battery plate enveloping while sustaining continuous high-speed loading.

A raised, rounded bridge between symmetric pouch grooves guides folding to suppress bat-ear wrinkles, reduce cracks, and protect battery capacity.

A segmented connecting piece links cell tabs to the battery case, enabling welding without longer tabs that cause wrinkles and lower yield.

Anti-pushing grooves and matched die-stripper gripping balance suction during battery pouch cup forming to prevent wrinkles and improve surface uniformity.

Input-stage edge position feedback stabilizes electrode inclination and edge tracking to cut meandering defects before winding.

Perpendicular guides and an adjustable base align dropped unit cells accurately, improving stacking precision, space use, and electrode assembly density.

Mixing high- and lower-expansion battery cells cuts average swelling force, helping battery modules retain cycle life at high energy density.

Protrusions around a current collector through groove preserve material savings while improving strength, fatigue resistance, and weld reliability.

Roughened friction zones on the die or stripper equalize pouch suction during cup forming, preventing wrinkles without added mechanisms.

Electromagnetic rail coupling removes cables and separate drives while movable clamping secures battery cells of different sizes during transport.

A through-slotted winding needle sleeve flexes radially to support electrode assemblies, reducing collapse, wrinkling, and lithium deposition.

Protrusions around a current collector through groove cut material use while preserving strength, fatigue resistance, and welding reliability.

Pre-cut insulating members are conveyed in parallel with electrodes to improve roll-press bonding alignment and manufacturing efficiency.

Opposed cooling streams merge through binding-member apertures to cool stacked flat batteries faster without sacrificing binding force.

Oblique side lighting and top-view imaging reveal internal electrode tab alignment in laminated mono cells for more precise inspection.

A reinforced sealing region with compressed and raised surfaces improves electrode lead sealing force while preventing delamination and gas venting.

Buffered separator feeding and gripper-based wrapping cut cell-stack cycle time while maintaining web tension and stacking accuracy.

An adhesive barrier layer in a wound electrode assembly blocks ion intercalation, reducing lithium precipitation while supporting safer battery manufacture.

A collection chamber and cooled pressure-relief region redirect battery-cell emissions to limit short-circuits and thermal damage.

Determination EPS feedback synchronizes line and final EPC values to reduce electrode meandering defects and final motor load.

A recessed-raised frame tensions the porous base to prevent wrinkles and loosening, producing thin solid electrolyte sheets with uniform thickness.

A thermal management component bonded to each cell's largest wall controls heat during charging while preserving pack space and energy density.

Sequential lateral alignment before final compression and restraint improves multi-axis positioning and joining stability in power storage modules.

An auxiliary lift raises electrode assemblies above the receiver to avoid friction, preserve alignment, and support continuous stacking.

A thickness-changing spacer lets cells be inserted first, then prestressed in place to reduce assembly damage, cost, and cooling constraints.

A heated tray boosts electrolyte activity inside a vacuum hopper precharger, speeding degassing and enabling full battery electrolyte charging.