Material Gluing TRIZ Cases

A silane-modified polyolefin adhesive sheet uses dielectric heating to bond glass with lower energy use, shorter lamination time, and strong adhesion.

Femtosecond laser and plasma pretreatment remove contaminants and limit heat damage, improving metal adhesive durability under stress and oils.

A dividing ply set creates interlaminar escape paths for trapped volatiles in metal-composite joints, cutting porosity and cure cycle time.

Splayed rovings and cured side plates let FRP anchors connect to test rigs for in-situ verification of embedment strength and compliance.

Dividing composite plies create interlaminar escape paths for trapped volatiles, cutting porosity and cure time in metal-composite joints.

Conductive snap-fit pins fasten MLI panels to space bodies while grounding electrostatic charge and limiting thermal conduction.

A global datum and adhesive-bonded fixtures align exterior vehicle parts accurately, reducing fit errors and enabling faster automated assembly.

A global datum and structural adhesive let robots place exterior vehicle parts precisely while decoupling body tolerances and speeding assembly.

A swaged collar with an oversized bore maintains clamp load under heat and vibration while allowing removal without cutting tools.

Focused ultrasound heats epoxy or solder at the bond line, cutting oven energy and curing time while protecting nearby components.

Phthalonitrile adhesive keeps bonded optical components aligned and transmissive at temperatures up to 350°C, beyond conventional limits.

An embossed through-hole locks a joining element into thin lightweight parts, enabling strong multi-material bonding with less edge cracking.

Self-piercing rivets pre-constrain sheet-metal edges before gluing and spot welding, preventing festooning, gaps, and air bubbles.

A bonded titanium foil layer protects aluminum aircraft rails from corrosion while controlling adhesive thickness for uniform, lower-cost bonding.

A force-release screw separates at a set axial load to protect assemblies from swelling-driven damage and simplify repair.

Multiple adjustable fingers on an elongated robot-mounted support place adhesive pads accurately across varied vehicle openings, cutting cycle time and damage risk.

A global datum and adhesive-bonded fixtures align exterior vehicle parts accurately while compensating for substructure tolerances.

A two-stage air-entry valve raises chamber pressure in steps, expelling trapped air and preventing bubble re-entry during substrate bonding.

A slotted expansion sleeve lets the anchor form 37-43° undercuts during installation, boosting concrete pull-out strength with simpler manufacturing.

Pre-calibrated bonding positions set a precise adhesive gap for microlithography optical elements while avoiding stress and aberrations.

Low-viscosity adhesive fills thread-cut voids in concrete during screw installation, reducing cracks and improving pull-out resistance.

Automated adhesive dispensing and stud insertion improve HPGR roller installation speed, alignment, and seating consistency.

A recessed threaded metal insert uses adhesive channels and O-rings to secure hollow-wall mounts without gypsum damage or surface protrusion.

Mechanical extrusion and controlled heating let solid thermoplastic bond rough surfaces without solvents, while supporting repeatable reuse.

Fiber-reinforced thermoset joints replace fasteners and adhesives to avoid peeling stresses while forming stiff vehicle assemblies in one step.

Localized fixtured heating speeds bonded nutplate adhesive cure while limiting heat exposure that can damage nearby structures or create safety hazards.

A jig prepositions and bonds spark containment caps before drilling, enabling accurate single-sided wing fastening without internal access.

UV edge curing pre-assembles a metal fastener on diverse workpieces, then anaerobic curing completes strong bonding under the flange.

A fixation wax in a recessed joining area with protective foil enables immediate positioning, bulk transport, and strong final bonding.

An adhesive-magnetic composite is injected inside the club head to place and lock weight accurately, enabling precise CG tuning without external weights.

A wedge-locked base and flap post clamps heavy panels with compression seals, cutting installation steps and reducing drop risk at height.

Pinned inserts and receptacles let modular pool beams assemble quickly with repeatable alignment, while maintaining frame strength and stable water containment.

A laser-guided fixture aligns strain gauges consistently on square Hopkinson bars, reducing stress-wave data deviation in triaxial tests.

Parallel attachment and processing at synchronized stations cuts manual assembly effort while improving consistency and throughput.

Semi-cured adhesive seals bonded optical wafers before dicing, reducing assembly complexity, adhesive flow, cost, and yield loss.

An adhesive reservoir permanently bonds the locking element to sleeve teeth or chamber, preventing diameter drift and seal failure in pipelines.

A melted-and-solidified thermoplastic film joins butted metal sheets quickly, with low joint thickness, clean processing, and easier repair.

Thicker bonded veneers and under-10% bio-based adhesive cut wooden nail waste, resin use, and production cost while improving stability.

A necked bushing and segmented gasket slow pole collapse while allowing airflow during extension to avoid impact, noise, and vacuum effects.

A rigid spacer matched to the pin gap blocks curing shrinkage from shifting the pin, preserving precise optical component positioning.

Localized fixtured heating speeds bonded nutplate adhesive cure while temperature feedback helps protect surrounding structure.

A pressed bonding adhesive spreads into recesses and gaps, joining heterogeneous metal parts in one step without thermal spraying.

Clip elements and an elastic intermediate layer position a vehicle spoiler precisely, absorb tolerances, and reduce rework.

A bonding tape and solder structure secures solar cell interconnect wires without silver paste, cutting cost while improving adhesion and current flow.

A rigid spacer offsets adhesive shrinkage in a pin-cavity joint, keeping the pin at its target height for stable vehicle lighting.

A cutting fastener enlarges pre-drilled holes during joining, enabling precise alignment with less tooling and reduced drilling residue.

A hollow-filler epoxy microcapsule coating cuts screw-in crumbs while preserving adhesion strength and anti-loosening performance.

A pressurized gas stream during laser ablation clears metal vapor and particles, preserving surface purity for stronger metal adhesive joints.

Controlled heat and compression speed nutplate adhesive curing to four hours or less while maintaining bond strength for aircraft maintenance.

A two-component anchor resin uses Michael addition to cure quickly at low temperatures while maintaining high pull-out strength and storage stability.